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D2 o sitwro2019

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D2O sitwro2019

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D2 o sitwro2019

  1. 1. The story of an intelligent [double seated] valve from Design to Operate Karol Kalisz, SAP, #SITWRO 2019 Digital Supply Chain 2019
  2. 2. 2CUSTOMER© 2019 SAP SE or an SAP affiliate company. All rights reserved. ǀ The Intelligent Enterprise The foundation of a Digital Supply Chain Intelligent Technologies Intelligent Suite Digital PlatformAI Machine Learning Analytics IoT Data Management Cloud Platform Network & Spend Management People Engagement Digital Core Manufacturing & Supply Chain Customer Experience The Intelligent Enterprise features 3 key components: Intelligent Suite Digital Platform Intelligent Technologies 1 2 3 7
  3. 3. 3CUSTOMER© 2019 SAP SE or an SAP affiliate company. All rights reserved. ǀ Intelligent sensor kit Intelligent sensor kit consists of several elements » Smart sealing by Freudenberg » Connecting cable between sealing and PCB unit » PCB unit interprets 4 to 20 mA signal Connecting cable between sealing and PCB unit PCB unit Smart sealing
  4. 4. 4CUSTOMER© 2019 SAP SE or an SAP affiliate company. All rights reserved. ǀ Connecting cable between sealing and PCB unit PCB unit art sealing You want this!
  5. 5. 5CUSTOMER© 2019 SAP SE or an SAP affiliate company. All rights reserved. ǀ Digital Supply Chain is answering the question “how you get a product from DESIGN to OPERATE” in your company.
  6. 6. 6CUSTOMER© 2019 SAP SE or an SAP affiliate company. All rights reserved. ǀ Digital Supply Chain Connect Digitally to Perfect Reality Assets Suppliers Customers Manufacturers Logistics Logistics Manufacturers Assets Assets Customers Suppliers Suppliers Suppliers Suppliers Customers Customers Customers Suppliers Suppliers Customers Customers Suppliers Suppliers Customers Customers Customers Customers Customers Suppliers
  7. 7. 7CUSTOMER© 2019 SAP SE or an SAP affiliate company. All rights reserved. ǀ Product and Story | NEXT Generation of the Valve NOW Intelligent The need for intelligent and connected products grows rapidly. A smart valve with new functionalities promises the improvement of the customer competitiveness, the increase of cost efficiency, higher quality of receipts, faster manufacturing, stronger maintenance/support, etc. Customers are very enthusiastic about it, so a request/order for design is submitted. There is big demand for the intelligent valves (e.g. 10.000 valves) SAP Systems The NEXT generation of the valve is designed. The intelligent valve is born. A make or buy decision for new valves will be made, the suppliers of the valves will be identified and the purchasing/manufacturing process will be triggered on The valve parts will be manufactured incl. 3D printing and assembled being supported by the intralogistics processes A proper transport of the valves to the end operator will be monitored, e.g. monitoring of the transportation conditions The valve will be installed and monitored by the operator or a third party CHALLENGE SOLUTION RESULT Design: PLM, Qualtrix Plan: IBP Manufacture /Assemble: S/4 HANA, ME, MII, PCo, EWM, DMC, Hybris Deliver: GTT, EWM, TM Operate: PDMS, AIN, Analytics, ASPM, PEI, The smart valve is onboarded and monitored. The cost efficiency, quality of the receipts, the manufacturing speed, the maintenance/support level, etc. could be increased by X% comparative to the use of conventional valves. The customers are happy Process Steps Operate: PDMS, AIN, Analytics, … Sensor inside Software inside
  8. 8. 8CUSTOMER© 2019 SAP SE or an SAP affiliate company. All rights reserved. ǀ OPERATE EVOMIXX » 10 Evoguard valves, 3 double seated valves » Multiple Endress & Hauser devices » Further equipment from Hilscher
  9. 9. 9CUSTOMER© 2019 SAP SE or an SAP affiliate company. All rights reserved. ǀ The Intelligent Digital Supply Chain Connect Digitally to Perfect Reality Assets Suppliers Customers Manufacturers Logistics Logistics Manufacturers Assets Assets Customers Suppliers Suppliers Suppliers Suppliers Customers Customers Customers Suppliers Suppliers Customers Customers uppliers Suppliers Customers Customers Customers Customers Customers Suppliers Product intelligenceAsset intelligence Collaborative R&D, engineering and manufacturing ManufacturerOperator Asset Management, predictive maintenance and service
  10. 10. 10CUSTOMER© 2019 SAP SE or an SAP affiliate company. All rights reserved. ǀ Procure Manufacture (Subassemblies) Sell Manufacture (Finished Product) Deliver Operate Create master production schedule. Receive subassemblies into warehouse. Schedule subassembly production. Produce subassemblies and track progress. Receive procured components into warehouse. Receive finished product into warehouse. Plan transport, pick, pack and load product for delivery. Receive asset master data and on-board asset. Monitor assets with IoT data, perform analysis, predict asset failure. Design Plan supply for new/changed components. Manage and track inbound delivery. Procure components to build subassemblies. Register serialized finished product. Plan asset maintenance. Plan Perform & track outbound transportation and receive proof of delivery. De-commission asset. Handover to manufacturing and service to manage BOM and Routing. Plan demand for new/changed components. Schedule finished product production. Produce finished product and track progress. Perform inspection, maintenance and repair. Receive customer sales order. (Assemble to Order) * Represent product families, see subsequent slide for detailed material list Request product improvement. • SAP S/4HANA * • SAP Engineering Control Center • SAP Asset Intelligence Network • SAP Integrated Business Planning * • SAP S/4HANA * • SAP Integrated Business Planning • SAP S/4HANA * • SAP S/4HANA * • SAP S/4HANA * • SAP S/4HANA * • SAP Global Track and Trace • SAP S/4HANA * • SAP Global Track and Trace • SAP S/4HANA * • SAP S/4HANA * • SAP Digital Manufacturing Cloud * • SAP S/4HANA * • SAP Digital Manufacturing Cloud * • SAP S/4HANA * • SAP S/4HANA * • SAP S/4HANA * • SAP Digital Manufacturing Cloud * • SAP Asset Intelligence Network • SAP S/4HANA * • SAP Digital Manufacturing Cloud * • SAP Digital Manufacturing Cloud * • SAP Asset Intelligence Network • SAP S/4HANA * • SAP S/4HANA * • SAP Global Track and Trace • SAP Pred. Maintenance and Service • SAP Predictive Engineering Insights • SAP Asset Intelligence Network • SAP S/4HANA Cloud for intelligent product design • SAP S/4HANA * • SAP Asset Manager • SAP Pred. Maintenance and Service • SAP Predictive Engineering Insights • SAP S/4HANA* • SAP Asset Intelligence Network • SAP S/4HANA * • SAP Asset Strategy and Performance Management • SAP Pred. Maintenance and Service Receive customer feedback – define requirements and system concept for new/changed product. Create product design and maintain master data for new/changed product. • SAP S/4HANA Cloud for intelligent product design • SAP S/4HANA * • SAP 3D Visual Enterprise * • SAP Engineering Control Center Design to Operate (Overview)
  11. 11. 11CUSTOMER© 2019 SAP SE or an SAP affiliate company. All rights reserved. ǀ D2O Introduction https://www.youtube.com/watch?v=GWXNP9v3h0Y Open SAP course on Design 2 Operate https://www.youtube.com/watch?v=xfDEQDiFU14 Additional Information for D2O Showcase (Design to Operate) D2O Process Content Design https://youtu.be/vZhpO1G7_hw Manufacturing https://youtu.be/gnpQ-k24XYM Deliver https://youtu.be/-xuqFgs_pGA Operate https://youtu.be/oeUqq4vIJAM General D2O Information
  12. 12. DESIGN
  13. 13. 13CUSTOMER© 2019 SAP SE or an SAP affiliate company. All rights reserved. ǀ https://www.youtube.com/watch?v=iozeYLdnjRg
  14. 14. 14CUSTOMER© 2019 SAP SE or an SAP affiliate company. All rights reserved. ǀ
  15. 15. PLANNING
  16. 16. 16CUSTOMER© 2019 SAP SE or an SAP affiliate company. All rights reserved. ǀ https://www.youtube.com/watch?v=Vb_l5On4neo
  17. 17. MANUFACTURE
  18. 18. 18CUSTOMER© 2019 SAP SE or an SAP affiliate company. All rights reserved. ǀ
  19. 19. 19CUSTOMER© 2019 SAP SE or an SAP affiliate company. All rights reserved. ǀ
  20. 20. DELIVER
  21. 21. 21CUSTOMER© 2019 SAP SE or an SAP affiliate company. All rights reserved. ǀ https://www.youtube.com/watch?v=VtX0pG0MaOM
  22. 22. OPERATE
  23. 23. 23CUSTOMER© 2019 SAP SE or an SAP affiliate company. All rights reserved. ǀ https://www.youtube.com/watch?v=TIUUgCRySU8
  24. 24. Contact information: Karol Kalisz Project Manager karol.kalisz@sap.com Thank you.

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