Successfully reported this slideshow.
We use your LinkedIn profile and activity data to personalize ads and to show you more relevant ads. You can change your ad preferences anytime.

Ulf stalmach how can digital methods improve the paint process chain

75 views

Published on

This is the presentation I gave at the 3rd Automotive Coatings Summit in Munich in Mai 2019, covering ORONTECs vision of the Smart Paint Factory.

Published in: Technology
  • Be the first to comment

  • Be the first to like this

Ulf stalmach how can digital methods improve the paint process chain

  1. 1. How Can Digital Methods Improve the Paint Process Chain? Dr. Ulf Stalmach ORONTEC GmbH & Co. KG 3rd Automotive Coating & Advanced Coatings Summit Munich, Germany, May 16-17, 2019
  2. 2. Agenda 1. Brief Introduction of ORONTEC 2. Prelude 3. Prerequisites for Success 4. Smart Paint Factory – A Definition 5. Our Vision of Smart Paint Manufacturing 6. Summary 23rd Automotive Coating & Advanced Coatings Summit, 16-17 May 2019, Munich, Germany
  3. 3. Understand ImplementMeasure Smart Paint Factory Testing Technology Lab Automation Software Practical Support ORONTEC GmbH & Co. KG 33rd Automotive Coating & Advanced Coatings Summit, 16-17 May 2019, Munich, Germany
  4. 4. Manufacture Industrialization Digitization dynamic slow dynamic Time Complexity Prelude: Today‘s Situation „Taylor Trough“ coined by Gerhard Wohland market 43rd Automotive Coating & Advanced Coatings Summit, 16-17 May 2019, Munich, Germany
  5. 5. Positive Customer Experience fast individuality forecasts using data from the past unreliable In order to create a … … delivery has to be … … and the product has to (help) express … … thus making … Prerequisites for Success 53rd Automotive Coating & Advanced Coatings Summit, 16-17 May 2019, Munich, Germany
  6. 6. large stock effective production („produce the right product“) „produce the right product right“ right first time In order to deliver fast, one needs … … or better … … or best… Prerequisites for Success contd. 63rd Automotive Coating & Advanced Coatings Summit, 16-17 May 2019, Munich, Germany
  7. 7. fast correct decision making flexibility transparent, connected data robust, reliable measurement systems In order to produce effectively, one needs … … which necessitates … … and … … originating from … Prerequisites for Success contd. 73rd Automotive Coating & Advanced Coatings Summit, 16-17 May 2019, Munich, Germany
  8. 8. fast correct decision making flexibility transparent, connected data robust, reliable measurement systems In order to produce effectively, one needs … … which necessitates … … and … … originating from … Prerequisites for Success contd. 83rd Automotive Coating & Advanced Coatings Summit, 16-17 May 2019, Munich, Germany
  9. 9. Status Quo of Paint Manufacturing Process (1-n) Paint Intermediates Manufacturing- process Paint Application- process Coated Product Raw materials (1-n) Intensity of Testing • Testing is mostly done on paint, by simulating customer application conditions • Little testing is done on intermediates or raw materials as relevant test methods are not available or not reproducible enough 93rd Automotive Coating & Advanced Coatings Summit, 16-17 May 2019, Munich, Germany
  10. 10. Our Vision of Paint Manufacturing • shift focus of testing • Standardized intermediates/raw materials and standardized processes will give consistent quality – right first time • Automated data collection Q-Chain LCM Q-Chain PolyShear Process (1-n) Paint Intermediates Manufacturing- process Paint Coated Product Raw materials (1-n) Application- process Q-Chain SSA Q-Chain SuMo 103rd Automotive Coating & Advanced Coatings Summit, 16-17 May 2019, Munich, Germany
  11. 11. fast correct decision making flexibility transparent, connected data robust, reliable measurement systems In order to produce effectively, one needs … … which necessitates … … and … … originating from … Prerequisites for Success contd. 113rd Automotive Coating & Advanced Coatings Summit, 16-17 May 2019, Munich, Germany
  12. 12. Data based projection of a coatings factory, for the purpose of development, testing, optimization and evaluation of the product and the manufacturing process Definition of Digital Paint Factory 123rd Automotive Coating & Advanced Coatings Summit, 16-17 May 2019, Munich, Germany
  13. 13. Data based projection of a coatings factory, for the purpose of development, testing, optimization and evaluation of the product and the manufacturing process Definition of Digital Paint Factory Definition of Smart Paint Factory Automated analysis of “Big Data” from digital paint factory, automated processes, self learning algorithms (AI) for the purpose of development, testing, optimization and evaluation of the product and the manufacturing process 133rd Automotive Coating & Advanced Coatings Summit, 16-17 May 2019, Munich, Germany
  14. 14. Color Design Paint Development Paint Manufacturing Paint Application The Digital Paint Factory as part of the Value Chain 143rd Automotive Coating & Advanced Coatings Summit, 16-17 May 2019, Munich, Germany
  15. 15. Color Design Paint Development Paint Manufacturing Paint Application The Digital Paint Factory as part of the Value Chain Digital Model available Digital Model available 153rd Automotive Coating & Advanced Coatings Summit, 16-17 May 2019, Munich, Germany
  16. 16. The Digital Paint Factory as part of the Value Chain limited, fragmented use of digital data, frequent use of observer ratings/characteristic values Limited reproducibility and repeatiblity of test methods Digital Paint Factory Color Design Paint Development Paint Manufacturing Paint Application Digital Model available Digital Model available 163rd Automotive Coating & Advanced Coatings Summit, 16-17 May 2019, Munich, Germany
  17. 17. Raw Materials Energy OEM Customers Sourcing Development Manufacturing  Cost  Quality  Availability  Cost  Quality  Availability JIT  Individuality Smart Paint Factory:  Smart Processes  Business/Process Intelligence  Modular Manufacturing  Supply Chain Harmonization  Dynamic Forecast Models  (…) 173rd Automotive Coating & Advanced Coatings Summit, 16-17 May 2019, Munich, Germany Smart Paint Factory
  18. 18. Raw Materials Energy OEM Customers Sourcing Development Manufacturing ERP Quality • Lots of information available • But commonly in silos 183rd Automotive Coating & Advanced Coatings Summit, 16-17 May 2019, Munich, Germany Status Quo: Information Pools
  19. 19. Raw Materials Energy OEM Customers Sourcing Development Manufacturing ERP Quality • Transparency through connection along the process 193rd Automotive Coating & Advanced Coatings Summit, 16-17 May 2019, Munich, Germany Goal: Connected Data
  20. 20. fast correct decision making flexibility transparent, connected data robust, reliable measurement systems In order to produce effectively, one needs … … which necessitates … … and … … originating from … Prerequisites for Success contd. 203rd Automotive Coating & Advanced Coatings Summit, 16-17 May 2019, Munich, Germany
  21. 21. Raw Materials Energy OEM Customers Sourcing Development Manufacturing ERP Quality • Installation of automated processes on top • Info is transported automatically to next process station • Q-Chain Process AI 213rd Automotive Coating & Advanced Coatings Summit, 16-17 May 2019, Munich, Germany Goal 2: Automated Processes
  22. 22. fast correct decision making flexibility transparent, connected data robust, reliable measurement systems In order to produce effectively, one needs … … which necessitates … … and … … originating from … Prerequisites for Success contd. 223rd Automotive Coating & Advanced Coatings Summit, 16-17 May 2019, Munich, Germany
  23. 23. Manufacture Industrialization Digitization dynamic slow dynamic Time Complexity Culture Change? „Taylor Trough“ coined by Gerhard Wohland market Close the Gap! 233rd Automotive Coating & Advanced Coatings Summit, 16-17 May 2019, Munich, Germany
  24. 24. Higher Efficiency Higher Uniform Quality Smart Paint Factory Right First Time Reduced Lead Times Faster Decision Making Increased Flexibility 243rd Automotive Coating & Advanced Coatings Summit, 16-17 May 2019, Munich, Germany Advantages of Smart Paint Factory
  25. 25. • Market needs for shorter development times, lower cost, individualized products and consistent quality require improved digital models in coatings materials and processes • Smart Coatings models for design, development, application and production are in an initial phase • The Smart Paint Factory concept could be a foundation for such models • This concept may also lead to new business models, e.g. made-to-order instead of made-to-stock • Crossfunctional teams and process-oriented culture will be key 253rd Automotive Coating & Advanced Coatings Summit, 16-17 May 2019, Munich, Germany Summary and Outlook
  26. 26. Thank you! www.smartpaintfactory.com 26

×