KEYSTONKeyston Polished Concrete  Concrete Polishing for         Illinois     Polymer FlooringMichigan , Indiana and Ohio
KEYSTON                                Prepared By:                                Steven J. Dorando                      ...
KEYSTONContents • Definition of Polished Concrete • Equipment Review • Diamond Tooling Segments • Construction Process Ove...
KEYSTON Polished Concrete- The DefinitionBonded Abrasive Polished Concrete- The processing of the concretesurface through ...
KEYSTON   Please Note: ALL WORK  COMPLETED BY KEYSTON
KEYSTON               Diamond Tooling Review   Metal Bond Tooling       • Diamond Chips set within metal Matrix       • Wh...
KEYSTONAddressing imperfection
KEYSTONFirst cut – using Husqvarna 820 with six foot Hepa Filter grinder
KEYSTONGrout required due to this being a Pharmaceutical ApplicationDETAILS: MAKE THE DIFFERENCE  •   Grind & Refine Concr...
KEYSTON      o Polish with 800 grit resin bond• Burnish Concrete    o Burnish Concrete with 27” Propane Powered Burnisher ...
KEYSTON•   Desirable aesthetics with energy savings      o High gloss flooring not only looks good, but also reduces      ...
KEYSTON   Area: To be determined   Scope of Work:      1. Grind floor with 70 Grit Metal Bond Diamonds removing previous  ...
KEYSTONYou will find that each of our team truly cares about Safety and Quality. Weare not the largest or the fastest we s...
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Keyston Polishing

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CHICAGO CONCRETE POLISHING

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Keyston Polishing

  1. 1. KEYSTONKeyston Polished Concrete Concrete Polishing for Illinois Polymer FlooringMichigan , Indiana and Ohio
  2. 2. KEYSTON Prepared By: Steven J. Dorando Keyston Flooring Solutions Inc. P.O. Box 212 Saint Charles, IL 60174 steved@keystonfs.com Phone: 630-363-1686 Thank you for the opportunity to review the KEYSTONFLOORING SOLUTIONS CONCRETE POLISHING PROGRAM. I amproud to present a solution for a variety of applications. Ourgoal is very simple “Safety First” and Quality always. We are not the largest or fastest in the Flooring Industry.We are however the “BEST”, our clients demand quality peopleand work. We are proud that Keyston has raised the bar and asa result have earned the trust of Major Fortune 50 Accounts. We have partnered with some outstanding Contractors andSuppliers. I am honored to be part of a network that has ashared vision of “doing the right thing”. I look forward todiscussing with you a solution for your project. Our goal is verysimple to build our relationships one project at a time. If I cananswer any questions please feel free to call me at630-363-1686.Sincerely,Steven J. DorandoPresidentKeyston Flooring Solutions“SAFETY FIRST”steved@keystonfs.com
  3. 3. KEYSTONContents • Definition of Polished Concrete • Equipment Review • Diamond Tooling Segments • Construction Process Overview • Patch Product • Overlayment • Features, Benefits & Advantages of Polished Concrete • Scope of Work
  4. 4. KEYSTON Polished Concrete- The DefinitionBonded Abrasive Polished Concrete- The processing of the concretesurface through means of mechanical and chemical processes that uses abonded abrasive medium and chemical densifier where each step is refined to itspurest possible form on a microscopic level from one progressively finer abrasiveto the next until the desired level of “polish” is achieved. The chemical densifierreacts with the calcium hydroxide in concrete to form a crystalline structure in thepores of the concrete by which hardening the surface of the concrete. Bondedabrasive polished concrete has the clarity of reflection when looking straightdown overhead, a high gloss finish and the maximum durability the surface willallow. The clarity will depend on the final abrasive grit; polishing steps aremultiple and finish with 800 grit.
  5. 5. KEYSTON Please Note: ALL WORK COMPLETED BY KEYSTON
  6. 6. KEYSTON Diamond Tooling Review Metal Bond Tooling • Diamond Chips set within metal Matrix • When metal wears away from being dragged across concrete it exposes diamonds. Diamonds slowly release themselves from the metal and create a “scratch” in the concrete as they are dragged. • Grit Sizes are available from16 grit to 400 Grit. The lower the number the larger the diamond chip.Qty 3; Husqvarna PG 820 Floor Grinders with DC5500 Vacuums • 480V 3 Phase 30 Amp Power Requirements • 1,280 Lbs per grinder Maverick Process Overview • 32” Grinding Width • 2 Stage HEPA Filtration on Vacuums • Initial Grind required-70 Grit Diamonds • Saw cut and vacuum all joints o Repair any shrinkage cracks  out areas with diamond V-Crack Blade  Install Epoxy Patch
  7. 7. KEYSTONAddressing imperfection
  8. 8. KEYSTONFirst cut – using Husqvarna 820 with six foot Hepa Filter grinder
  9. 9. KEYSTONGrout required due to this being a Pharmaceutical ApplicationDETAILS: MAKE THE DIFFERENCE • Grind & Refine Concrete o Grind Floor with 70 Grit Diamonds o PLEASE NOTE: The concrete will be examined at this point to ensure there are no air pockets or voids which could cause bacterial growth. If required, as an option, a grout coat is supplied. The Grout coat is GM 3000 -it is used to seal any voids in the concrete. • Hone concrete o Hone with 100 grit o Hone with 400 grit • Apply Concrete Polishing Densifier o Apply with microfiber pad at rate of 600-800 square feet per gallon and let air dry • Polish Concrete
  10. 10. KEYSTON o Polish with 800 grit resin bond• Burnish Concrete o Burnish Concrete with 27” Propane Powered Burnisher and Hogs Hair Pad Features, Benefits & Advantages Polished Concrete• Construction process o Non-Intrusive (No cure times needed) o Moisture issues no longer a concern, breathable system. o Process can be done at night for minimal interruption to daily operations• Proven hygienic floor system o Environmentally friendly “green” products.
  11. 11. KEYSTON• Desirable aesthetics with energy savings o High gloss flooring not only looks good, but also reduces energy costs by reflecting light.• LEED recognized sustainable flooring system o Utilizing existing concrete and not purchasing additional flooring materials has architects and specification writers interest with polished concrete.• Cost saving maintenance o Reduce operating costs with no need to wax and strip floors. Simple cleaning procedures.• Safe and durable lasting floor finishCOF values well within “Safe” level for wet conditionsThe Scope of Work Defined:
  12. 12. KEYSTON Area: To be determined Scope of Work: 1. Grind floor with 70 Grit Metal Bond Diamonds removing previous scratched 2. Saw cut joints and vacuum install Backer Rod 3. Install MM-80 Metzer/McGuire Semi-Rigid Epoxy Joint Filler 4. Scrape Excess prior to continued grinding 5. Hone Floor with 100 Grit Cross-Maxx Ceramic Diamonds 6. Hone Floor with 400 Grit Cross-Maxx Ceramic Diamonds 7. Finish : Medium gloss (MG-2), 800 grit 8. Apply First CoatAdditional Information: • Dumpster to be provided on site • Power to be provided by OWNER to run 480V 3Phase 30 Amp Power cords not to exceed 150’ per machine. • Areas must be free and clear of debris and other trades for 5 days per designated section. • Timing of project involves one mobilizationOption: GM 3000 Grouting System an additional this can’t be determineduntil the initial metal bond diamond grind is completePLEASE NOTE: The areas will be sectioned off and isolated so not tointerfere with the installation of the incoming equipmentTHE KEYSTON ADVANTAGE-TRUE SINGLE SOURCE YEARS FOR MATERIAL AND LABOR-OSHA TRAINED WORKERS-ILLINOIS SAFEST CONTRACTOR OF THE YEAR “2010”-7 YEAR BACKGROUND TEST ON ALL EMPLOYEES-ALCOHOL AND DRUG TESTED-OWNER OPERATED AND SUPERVISEDOUR TEAM TREATS YOUR FACILITY AS IF IT ISTHEIR OWN HOME.
  13. 13. KEYSTONYou will find that each of our team truly cares about Safety and Quality. Weare not the largest or the fastest we simply are the “BEST”.Thank you for your time and consideration I can be reached at630-363-1686 to answer any questions._____________________Submitted by:Steven J. Dorando

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