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Lvs 7000 2010


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LVS Vision Inspection Presentation

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Lvs 7000 2010

  1. 1. The LVS ® -7000 Series Print Quality In-Line Inspection System Introduction by Scott Lydell LABEL VISION SYSTEMS, INC. 101 AUBURN CT. PEACHTREE CITY, GA 30269 1-800-432-9430 ext. 235 email:
  2. 2. Company Profile LVS is a leader in Automatic Inspection and 100% Quality Assurance Solutions for the Print Industry. The LVS Manufactured Products division is the sales and manufacturing arm that produces and sells LVS vision based products. These products have been developed by LVS, and the company holds several patents for their invention.
  3. 3. <ul><li>Companies using the LVS 7000 system: </li></ul><ul><li>A & M Label, Cameo Craft, Cardinal Health, CCL, Data 2, Flex Products, Global Group, Keller Crescent, Lehigh Press, MPS, OCE Printing Systems, Ray Press, Schreiner, Sinclair Worldwide, SPEARS, SPSL, Stoffel Seals, Thermo Fisher Scientific , Tursso Group, USPS, WS Packaging, York Label Just to name a few… </li></ul>Company Profile Cont.
  4. 4. LVS Plan for Success 2010 Master to Label Comparison * Complete Workflow Systems * ISO (ANSI) Grading of Bar codes * OCR/OCV * 2” to 100” Inspection Platforms * Validation Packages Available
  5. 5. Verification of Bar Codes <ul><li>Inspect any combination of Linear, Matrix </li></ul><ul><li>and Composite codes </li></ul>
  6. 6. Verification of Bar Codes Grade to ISO (ANSI) print quality standards 15415 & 15416. The bar codes can be in any orientation, with any quantity on a label, and as many labels across the web or form as required.
  7. 7. The LVS ® -7000 system can handle any ORIENTATION of bar code <ul><li>LADDER: </li></ul><ul><li>The bars run horizontal to the </li></ul><ul><li>flow of the web </li></ul>PICKET FENCE: The bars run vertical to the flow of the web
  8. 8. Traditional Scan Grade –“Validation” Grade = Pass Decode = 0 0123456789 5
  9. 9. Minimum ISO requirement of 10 scans – “ISO (ANSI) Verification” <ul><li>EDGE DETERMINATION A </li></ul><ul><li>REFLECTANCE MINIMUM 3% = A </li></ul><ul><li>SYMBOL CONTRAST 75% = A </li></ul><ul><li>EDGE CONTRAST 42% = A </li></ul><ul><li>MODULATION 72% = A </li></ul><ul><li>DEFECTS 25% = C </li></ul><ul><li>DECODE 001234567895 </li></ul><ul><li>DECODABILITY 62% = A </li></ul><ul><li>QUIET ZONES PASS </li></ul>OVERALL ISO GRADE = “C”
  10. 10. Sequential numbering & OCR/OCV <ul><li>Can read, Verify and or Match human readable </li></ul><ul><li>Characters to printed Bar codes or Data files. </li></ul><ul><li>Duplicate detection of Sequential / Random Data. </li></ul>(Read rates up to 1000 characters per second)
  11. 11. Master to Label Comparison – Or 100% Quality Check <ul><li>Foreground (Text/Content) & Background Separation . </li></ul>
  12. 12. <ul><li>Quality Inspection – We have a VISION for these types of defects: </li></ul><ul><li>Streak detection </li></ul><ul><li>Spot detection </li></ul><ul><li>Smear detection </li></ul><ul><li>Void detection </li></ul><ul><li>Broken letter detection ( Missing text ) </li></ul><ul><li>Miss registration detection </li></ul><ul><li>Die cut error detection </li></ul><ul><li>Offsetting detection </li></ul><ul><li>Excessive INK detection </li></ul><ul><li>INK transfer detection </li></ul><ul><li>Print to die registration detection </li></ul><ul><li>Defects created by defective Anilox roll, Doctor blade, Plate, or Plate pressure </li></ul>Blemish detection – Or 100% Quality Check – Cont.
  13. 13. <ul><li>Workflow of a job file (Print Run) from the LVS® 7000 to the QC </li></ul><ul><li>Manager and then to LVS® RIMS. Errors are recorded at the </li></ul><ul><li>LVS®7000 Inspection System – QC Manager Reviews Error files prior </li></ul><ul><li>to running the label rolls on the Rewind – RIMS® Auto STOPS at each </li></ul><ul><li>Error. </li></ul>LVS RIMS+ (Roll Inspection Mapping Systems)
  14. 14. <ul><li>We don’t stop with labels – we check several </li></ul><ul><li>products for quality aspects using area scan </li></ul><ul><li>camera technology: </li></ul>Area Scan Cameras: Bottle CAP and Label Skew CAP and Label Skew inspection Carton inspection in high speed applications Bar coded part inspection
  15. 15. Area Scan Cameras: Full Production Line Inspection Multiple Camera Systems Recording back to a central HMI for Control and Error Handling. Cameras dealing with Barcodes, OCR/OCV, Print Quality, Product Quality and other Vision Aspects.
  16. 16. The LVS ® 7000 Series Systems in Action
  17. 17. The Future of in-line Vision Inspection: LVS ® 7500 Vision System Concentrated Vision Technology