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Dehydrated onion manufacturing process


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Some people believe that dehydrated or preserved food lost the nutritional values but its not true. In Air dried process of preserving food the hot air passed over the pieces / raw food to dry it. once it is dried proper packing materials are used to protect it for long shelf life.

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Dehydrated onion manufacturing process

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  2. 2. Dehydrated onion Manufacture from India
  3. 3. Dehydrated onion Manufacture from India About us: We are the leading Indian Company engaged in the production of Onion dehydrated products from Fresh Red & White Onion in the form of Kibbled/Flakes, Minced, Chopped, Granules and Powder . These all variables have wider applications in food processing and pharmaceuticals. We are well equipped with state of the art manufacturing machineries which has enabled us to win confidence of our buyers. The quality, taste, flavor and nutrition are preserved in dried onion as if it is in the fresh onions. We produce pesticides free / Non GMO dehydrated onion which are Indian Origin.
  4. 4. Why Panchvati Foods? Timely Delivery Dehydrated onion Manufacture from India  Quality product  Team of experienced workforce  High tech ware housing facility  Strong logistic support and Network Competitive pricing
  5. 5. Dehydrated onion Manufacturing process
  6. 6. Dehydrated onion Manufacture from India Raw Material Onion Feeding area PeelingWashing Slicing Grading Temperature Equalizing Color sorting & Metal Detection Weighing & Packing Storage & Dispatch Drying 5 Layer air Dryer
  7. 7. Dehydrated onion Manufacture from India Raw Material Onion Selection of raw material is very important for producing best quality of dehydrate onion. Panchvati Foods is very conscious about purchasing fresh onions. We offer contract farming to farmers and guide them properly for growing best quality Onions which is suitable for making dehydrated onion. Feeding area Fresh Onions are unloaded to feeding area. From this point the process of dehydration starts.
  8. 8. Dehydrated onion Manufacture from India Peeling & Washing The fresh onions are pilled and then washed with medicated water containing 10 ppm chlorine Washed onions then sent for cutting through conveyer belt. Slicing The onion chips are loaded on the Stainless Steel Dryer Belts through conveyer belt system. The automatic dryer belts ensure the required dehydration without affecting the taste of the onion. Drying Five Layer Dryer
  9. 9. Dehydrated onion Manufacture from India After the binary dryers the material goes to air conditioned rooms where in it is passed through huller machine to grade the material by size i.e. flakes, powder, chips etc. Grading The material after the first round of drying are sent for binary dryers to reduce the moisture content. Temperature Equalizing Color sorting & Metal Detection The final product is then passed through Auto Sortex and Metal Detector to ensure desired quality product.
  10. 10. Dehydrated onion Manufacture from India Weighing & Packing The material is then sealed in air tight bags to preserve it properly. Secondary packing of corrugated boxes is provided on buyer’s request. Storage & Dispatch Storage of finished goods is very important in food products. We are very much conscious about the storage. Insect free and controlled moisture place to be chosen to store the finished goods. We own our own cold storage facility to store ready materials. Dual care being taken by storage and ware house department on timely intervals.
  11. 11. Dehydrated onion Manufacture from India Our stored goods are than ready for dispatch to buyers on samples approvals. We provide documents supporting to the quality of our products like SGS Inspection report, KOSHER, FSSAI, HACCP etc. IMPORTANT NOTE: During the entire process only the water content of the onion is removed by steam drying under controlled temperature and environment hence the natural taste of the onion is well preserved. No harmful chemicals are used during the manufacturing process.
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