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Software apromon

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PID Control Monitoring Software
Control Loop Performance Monitoring software tool voor het continu monitoren en evalueren van tientallen tot duizenden regelkringen
Source YAZZOOM
See library https://ie-net.be/reg

Published in: Software
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Software apromon

  1. 1. Apromon A Product of PiControl Solutions Distributed and Serviced in Europe by Yazzoom info@yazzoom.com www.yazzoom.com Copyright © All Rights Reserved PID Control Monitoring Software Monitors the performance of your control loops 1PiControl Solutions Copyright www.yazzoom.com
  2. 2. Apromon Process Control Monitoring Software www.picontrolsolutions.comPiControl Solutions Copyright www.yazzoom.com 2 Overview of Functionality • Apromon is an online PID control performance monitoring software. • Apromon is very practical and easy for both engineers and technicians in the control room. • Apromon examines PID, multivariable PID, cascade and override PID control quality based on over 25 control and statistical performance criteria. • Apromon can monitor as many as 1000 to 3000 or more tags in any plant using modern OPC technology.
  3. 3. Apromon Process Control Monitoring Software www.picontrolsolutions.comPiControl Solutions Copyright www.yazzoom.com 3 Process Control Monitoring • Process Control Monitoring is a rising, new field. • Plants can be run more efficiently with control monitoring tools. • As much as $300K to $2million/year recurring savings can be realized by modern control monitoring.
  4. 4. Apromon Process Control Monitoring Software www.picontrolsolutions.comPiControl Solutions Copyright www.yazzoom.com 4 Features • Generates a report automatically everyday, identifying the worst control loops. • Displays online grade report and diagnostic message for all PIDs in the plant indicating their health and control quality. • Allows Control Engineers to quickly focus on the loops deserving the most attention. • Helps quick identification of control problems and fast restoration of control quality. • Novel and revolutionary ideas for monitoring.
  5. 5. Apromon Process Control Monitoring Software www.picontrolsolutions.comPiControl Solutions Copyright www.yazzoom.com 5 List of Control Quality and Statistical Criteria • Integrated Error • Error Squared • Control Error Deviation • Control Tightness • Imbalance • Skew • Unstable • Hunting • Spectrum • Noise Level • True Amplitude Display • Variance & Standard Deviation • Cascade PID criteria • Frozen • Onstream Factor • Operator Cheating • Intervention • Rope Length • Vacillation • Spike OP • Spike PV • Output Saturation • PV Saturation • Crimp • PP, PPK (Statistical Criteria) • Multivariable Control Criteria
  6. 6. Apromon Process Control Monitoring Software www.picontrolsolutions.comPiControl Solutions Copyright www.yazzoom.com 6 Benefits Examples • Which loops are not controlling well? • Which loops are oscillating? • Which loops have matching frequencies? • Which control valves are not working well? • Which control valves are moving excessively? • Which loops need proportional adjustment? • Which loops need integral adjustment? • Which loops need derivative adjustment? • Which loops need filter adjustment? • What is onstream factor of the loops? • Which loops do the operators intervene most? • Which loops have instrument signal problems? • And many other diagnostic assistance tips for the control room engineer and technician.
  7. 7. Apromon Process Control Monitoring Software www.picontrolsolutions.comPiControl Solutions Copyright www.yazzoom.com 7 True Amplitude Detection (TAD) -A Novel Invention • PiControl Solutions company has invented a new algorithm (TAD) to identify and isolate the true amplitudes of process signals. • Competitor softwares report spectral frequency that includes both high, medium and low frequency noise. • Only ApromonTM has the TAD capability that pinpoints problems like never before. • See illustrations on the next few slides:
  8. 8. Apromon Process Control Monitoring Software www.picontrolsolutions.comPiControl Solutions Copyright www.yazzoom.com 8 Case 1: Perfect Sinusoidal Oscillation The signal to the left shows a almost perfect sinusoidal wave. This has a single dominant frequency. Apromon determines the single dominant frequency as shown by the single bar indicating one frequency.
  9. 9. Apromon Process Control Monitoring Software www.picontrolsolutions.comPiControl Solutions Copyright www.yazzoom.com 9 Case 2: Noisy Sinusoidal Oscillation The signal to the left shows a noisy sinusoidal wave. This has a single dominant frequency, but also fast and medium noise frequencies. Despite any level of noise, drift and disturbances, Apromon can isolate the true oscillation and not confuse with the noise and “squibbles”. Other tools get confused depending on the noise levels and frequencies. True Amplitude Detection
  10. 10. Apromon Process Control Monitoring Software www.picontrolsolutions.comPiControl Solutions Copyright www.yazzoom.com 10 True Spectral FrequencySpectral Frequency that includes noise True Amplitude Detection
  11. 11. Apromon Process Control Monitoring Software www.picontrolsolutions.comPiControl Solutions Copyright www.yazzoom.com 11 PiControl’s True Amplitude Detection decomposes a signal into its real amplitude and frequency TAD (True Amplitude Detection)
  12. 12. Apromon Process Control Monitoring Software www.picontrolsolutions.comPiControl Solutions Copyright www.yazzoom.com 12 Case 3: SP Change and Random Oscillations The signal to the left shows a SP change. Control action is non-oscillatory, spectral distribution is diverse. Apromon identifies the Diverse spectral frequency Distribution as manifested By several bars (true amplitude Detection) poles.
  13. 13. Apromon Process Control Monitoring Software www.picontrolsolutions.comPiControl Solutions Copyright www.yazzoom.com 13 True Amplitude Detection (TAD) Algorithm • The TAD algorithm helps to very accurately determine which loops are truly oscillating. • TAD allows various precision tuning parameters to customize each loop to catch oscillations very precisely. • Irrespective of noise levels, squibbly data or filtering or any other signal characteristics, TAD provides the necessary handles to detect oscillations without getting confused.
  14. 14. Apromon Process Control Monitoring Software www.picontrolsolutions.comPiControl Solutions Copyright www.yazzoom.com 14 Extent of noise can be set uniquely for every tag Signal with true multiple frequencies (after eliminating noise) Noise Control by “Chatter” Tuning
  15. 15. Apromon Process Control Monitoring Software www.picontrolsolutions.comPiControl Solutions Copyright www.yazzoom.com 15 Monitoring Criteria are reported in descending order (worst at top) Numerous Quality Criteria Reported
  16. 16. Apromon Process Control Monitoring Software www.picontrolsolutions.comPiControl Solutions Copyright www.yazzoom.com 16 More Criteria (just scroll from left to right) More Criteria...
  17. 17. Apromon Process Control Monitoring Software www.picontrolsolutions.comPiControl Solutions Copyright www.yazzoom.com 17 The only software to break down a controller output into its three individual contributions: Proportional, Integral, Derivative (for EACH tag). P, I, D Individual Contribution Novel PCD Algorithm (PID Controller Decomposition) isolates the three pieces. No other competitor software provides this PCD feature- this provides unique diagnostic capabilities on PID Tuning.
  18. 18. Apromon Process Control Monitoring Software www.picontrolsolutions.comPiControl Solutions Copyright www.yazzoom.com 18 Custom Diagnostic Message and Grade for Each PID Apromon computes a GRADE and a DIAGNOSTIC MESSAGE for each and every PID in the DCS, thus helping the control room personnel like an Expert Advisor and an Auditing Grader.
  19. 19. Apromon Process Control Monitoring Software www.picontrolsolutions.comPiControl Solutions Copyright www.yazzoom.com 19 Easy to select and define your favorite custom criteria just for your process Easy Customization
  20. 20. Apromon Process Control Monitoring Software www.picontrolsolutions.comPiControl Solutions Copyright www.yazzoom.com 20 Powerful, Easy User Interface ApromonTM screen displaying plant data for analysis ApromonTM control monitoring criteria
  21. 21. Apromon Process Control Monitoring Software www.picontrolsolutions.com Apromon OPC Configuration and Implementation Following slides illustrate how easy it is to connect Apromon to any DCS or PLC using OPC communications. PiControl Solutions Copyright www.yazzoom.com 21
  22. 22. Apromon Process Control Monitoring Software www.picontrolsolutions.com Apromon Live OPC Screens PiControl Solutions Copyright www.yazzoom.com 22
  23. 23. Apromon Process Control Monitoring Software www.picontrolsolutions.com Connect to OPC Server Alaska Refinery AC9187 LC2144 PC3476 FC4321 TC4387 PiControl Solutions Copyright www.yazzoom.com 23
  24. 24. Apromon Process Control Monitoring Software www.picontrolsolutions.com Easy Configuration for 1000s of PIDs PiControl Solutions Copyright www.yazzoom.com 24
  25. 25. Apromon Process Control Monitoring Software www.picontrolsolutions.com Select OPC Server AC9187 LC2144 PC3476 FC4321 TC4387 LC1675 Alaska Refinery PiControl Solutions Copyright www.yazzoom.com 25
  26. 26. Apromon Process Control Monitoring Software www.picontrolsolutions.com Read Apromon Configuration File PiControl Solutions Copyright www.yazzoom.com 26
  27. 27. Apromon Process Control Monitoring Software www.picontrolsolutions.com Enable OPC to start Live Data Collection PiControl Solutions Copyright www.yazzoom.com 27
  28. 28. Apromon Process Control Monitoring Software www.picontrolsolutions.com See Live OPC Data Tables PiControl Solutions Copyright www.yazzoom.com 28
  29. 29. Apromon Process Control Monitoring Software www.picontrolsolutions.com Powerful Trend Analysis Integrated Tool PiControl Solutions Copyright www.yazzoom.com 29
  30. 30. Apromon Process Control Monitoring Software www.picontrolsolutions.com Oscillation Trend Examination PiControl Solutions Copyright www.yazzoom.com 30
  31. 31. Apromon Process Control Monitoring Software www.picontrolsolutions.com Live TAD (True Amplitude Detection) Display PiControl Solutions Copyright www.yazzoom.com 31
  32. 32. Apromon Process Control Monitoring Software www.picontrolsolutions.com Sample Apromon Tag Specification File PiControl Solutions Copyright www.yazzoom.com 32
  33. 33. Apromon Process Control Monitoring Software www.picontrolsolutions.com Sample Apromon Configuration File PiControl Solutions Copyright www.yazzoom.com 33
  34. 34. Apromon Process Control Monitoring Software www.picontrolsolutions.com Summary Report Configuration PiControl Solutions Copyright www.yazzoom.com 34
  35. 35. Apromon Process Control Monitoring Software www.picontrolsolutions.com Detailed Diagnostics Report - 1 PiControl Solutions Copyright www.yazzoom.com 35
  36. 36. Apromon Process Control Monitoring Software www.picontrolsolutions.com Detailed Diagnostics Report - 2 PiControl Solutions Copyright www.yazzoom.com 36
  37. 37. Apromon Process Control Monitoring Software www.picontrolsolutions.com PID Tuning Database – Time-based PiControl Solutions Copyright www.yazzoom.com 37
  38. 38. Apromon Process Control Monitoring Software www.picontrolsolutions.com PID Tuning Database – For all PIDs PiControl Solutions Copyright www.yazzoom.com 38
  39. 39. Apromon Process Control Monitoring Software www.picontrolsolutions.com Additional Diagnostic Reports - 1 PiControl Solutions Copyright www.yazzoom.com 39
  40. 40. Apromon Process Control Monitoring Software www.picontrolsolutions.com Additional Diagnostic Reports - 2 PiControl Solutions Copyright www.yazzoom.com 40
  41. 41. Apromon Process Control Monitoring Software www.picontrolsolutions.com Additional Diagnostic Reports - 3 PiControl Solutions Copyright www.yazzoom.com 41
  42. 42. Apromon Process Control Monitoring Software www.picontrolsolutions.com Tag Criteria History - 1 PiControl Solutions Copyright www.yazzoom.com 42
  43. 43. Apromon Process Control Monitoring Software www.picontrolsolutions.com Tag Criteria History - 2 PiControl Solutions Copyright www.yazzoom.com 43
  44. 44. Apromon Process Control Monitoring Software www.picontrolsolutions.com Tag Criteria History - 3 PiControl Solutions Copyright www.yazzoom.com 44
  45. 45. Apromon Process Control Monitoring Software www.picontrolsolutions.comPiControl Solutions Copyright www.yazzoom.com 45 • Increase Plant Throughputs • Push Plant Variables closer to Operating Constraints • Improve Plant’s Profit Margin • All - for a remarkably low cost!!! Contact: Yazzoom BVBA Email: info@yazzoom.com Web: www.yazzoom.com Thanks for viewing Apromon Demo More Capabilities, More Unique Features, More Power than anyone else in marketplace
  46. 46. Apromon Process Control Monitoring Software www.picontrolsolutions.comPiControl Solutions Copyright www.yazzoom.com 46 Yazzoom Sales & Technical Support Yazzoom provides technical consulting for all your PID, Primary Control and Advanced Control Problems HQ: Ghent, Belgium www.yazzoom.com info@yazzoom.com T/F: +32 53 39 77 10

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