SAP - SAP'NİN YENİ ÜRETİM OTOMASYON YAKLAŞIMI - SAP Forum 2013

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SAP'nin yeni Üretim Yönetim Sistemi (MES) ürünleri hakkında bilgiler almak ve konu özelinde demoları izlemek için bu sunumu kaçırmayın.

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SAP - SAP'NİN YENİ ÜRETİM OTOMASYON YAKLAŞIMI - SAP Forum 2013

  1. 1. Ralf Lehmann | EMEA Center of Excellence Manufacturing, SAP Deutschland AG & Co KG April 2013 SAP Manufacturing Innovations in the Shop Floor
  2. 2. © 2013 SAP AG. All rights reserved. 3 Manufacturing Video Opener 2013
  3. 3. © 2013 SAP AG. All rights reserved. 4 Legal Disclaimer The information in this presentation is confidential and proprietary to SAP and may not be disclosed without the permission of SAP. This presentation is not subject to your license agreement or any other service or subscription agreement with SAP. SAP has no obligation to pursue any course of business outlined in this document or any related presentation, or to develop or release any functionality mentioned therein. This document, or any related presentation and SAP's strategy and possible future developments, products and or platforms directions and functionality are all subject to change and may be changed by SAP at any time for any reason without notice. The information on this document is not a commitment, promise or legal obligation to deliver any material, code or functionality. This document is provided without a warranty of any kind, either express or implied, including but not limited to, the implied warranties of merchantability, fitness for a particular purpose, or non-infringement. This document is for informational purposes and may not be incorporated into a contract. SAP assumes no responsibility for errors or omissions in this document, except if such damages were caused by SAP intentionally or grossly negligent. All forward-looking statements are subject to various risks and uncertainties that could cause actual results to differ materially from expectations. Readers are cautioned not to place undue reliance on these forward-looking statements, which speak only as of their dates, and they should not be relied upon in making purchasing decisions.
  4. 4. © 2013 SAP AG. All rights reserved. 5 The Perfect Plant: Challenges today VP Manufacturing VP BU CIO VP Operations VP Sales Disconnects Ensure compliance with internal and external regulations and corporate initiatives Align strategy and execution through Manufacturing analytics Maximum process agility with reduced cost and improved quality Effectiveness & EfficiencyResponsiveness Compliance
  5. 5. © 2013 SAP AG. All rights reserved. 6 SAP Manufacturing Strategy and Vision From perfect orders to perfect plants Our intention is to minimize disruption caused by any kind of disconnects … … to increase productivity and efficiency by - Higher transparency - Faster Reaction to Changes - Adequate inventory levels - Reduced Production Cost Global Orchestration From Business Strategy to Production Visual Manufacturing Engineering Production Planning and Scheduling Manufacturing Network Collaboration After Market Sales & Service Local Execution State of the art Plant Execution Fully integrated Make & Move Visual Manufacturing with Right Hemisphere Real World Integration and Mobility ManufacturingPerformance Management Real-timeandpredictiveintelligenceusingHANA … across the value chains ...
  6. 6. © 2013 SAP AG. All rights reserved. 7 There are multiple options for SAP in the Shop Floor SAP MII SAP ERP SAP PCo SAP ME Machine EntryME POD SAP MESSAP MII with or without Worker UI* SAP ERP SAP MII Worker UI* Machine Entry SAP PCo * Planned shipment in Q2 / 2013 Shop Floor Enterprise Range of use » Manufacturing Execution System Target Industries » Discrete Industries Highlights » Tracking & Tracing on SFC / Serial Number » Non Conformance Handling » Interlocking » Production Data Acq. » KPIs, Reporting & SPC » Highly Extensible Range of use » Integration & Intelligence » Reporting & Analytics » Individual Scenarios and Use Cases » Worker UI* Predefined MII Content for Data Collection for less complex scenarios Target Industries » All Manufacturing Industries Highlights » Highly Extensible
  7. 7. © 2013 SAP AG. All rights reserved. 8 SAP Integrated Manufacturing Solution Production Planning and Scheduling Manufacturing Execution Quality Planning and Control Performance Visibility and Monitoring ERP PP APO PP/DS Shop Floor Dispatching and Monitoring Tool MII ME ERP QM ME QIM ERP MII ME Dashboards BOBJ
  8. 8. © 2013 SAP AG. All rights reserved. 9 Manufacturing Solution Portfolio Seamless Integrated Solutions » Product and process visualization » Product structure synchronization » Process planning Manufacturing engineering » EH&S » Energy management Sustainability and safety » Asset operations » Asset maintenance Asset management » Work order collaboration » Critical data exchange Outsourced manufacturing Outsourced manufacturing Manufacturing Integration and Intelligence Manufacturing Execution Production Planning Quality Management Asset Management Sustainability and Safety Manufacturing Engineering » Marketing and lead management » Dealer business management » Vehicle sales management » Aftersales support and service Manufacturing Integration and Intelligence (SAP MII) » MES for discrete industries » Production control for process industries Manufacturing execution » Production planning » Lean manufacturing » Production order management » Detailed scheduling Production planning » Quality engineering & planning » Quality inspection » Quality notifications » Quality improvement » Audit management Quality management
  9. 9. SAP MII SAP Manufacturing Integration and Intelligence
  10. 10. © 2013 SAP AG. All rights reserved. Trends » EMI (Enterprise Manufacturing Intelligence) » Process and system harmonization » Traceability, process enforcement » GREEN, Energy Management Customer Challenges » Transparency and Interoperability » Semantic Business Layer » Sustainable Manufacturing Energy, Visibility CorporatePlant(decentral) SFAC PLC DCS PLCPLC DCS … SAP Manufacturing Ralf Lehmann | EMEA CoE SAP Manufacturing SAP Manufacturing Whiteboard Business SuiteBW Composites Analytics SCADA DB MES Historian SFD Maint- enance
  11. 11. © 2013 SAP AG. All rights reserved. Trends » EMI (Enterprise Manufacturing Intelligence) » Process and system harmonization » Traceability, process enforcement » GREEN, Energy Management Customer Challenges » Transparency and Interoperability » Semantic Business Layer » Sustainable Manufacturing Energy, Visibility CorporatePlant(decentral) SFAC PLC DCS PLCPLC DCS … Benefits » Integrated MFG Solution » Out of the box integration » Transparency » Composites » Operator dashboards » RDS available Ralf Lehmann | EMEA CoE SAP Manufacturing SAP Manufacturing Whiteboard Business SuiteBW SCADA DB Historian Maint- enance HANA Customer Success » Valero, 220 M$ / year » Caterpillar, ABB » Coca Cola » Pepsi Corporation » Sika: RDS BM » Phillips, 50% Quality improvement SAP Manufacturing Mobile Intelligence Integration Innovation SAP ME SFD SAP MII PCo
  12. 12. © 2013 SAP AG. All rights reserved. SAP MII Product Roadmap 2011-2014 Planned Product Release Timeline SAP MII 14.0 SAP MII 12.0 SAP MII Planned Q3Q1 Q2 Q3 Q4 Q1 Q2 Q4 Q1 Q2 Q3 Q4 2012 20132011 Q1 Q2 Q3 Q4 2014 GARTC RTC GA GARTC » Self service End User Composition Environment » MII Facelift with CVOM and UI 5 (new UI5 snippets instead of applets) » Integration of Plant Information Catalogue with ERP PP, PM SAP MII (Planned*) USER EXPER, MULTI-INDUSTRY, SAP TECH, PLATFORM * Projected release dates and scope are not yet in planning stage therefore is subject to change.
  13. 13. © 2013 SAP AG. All rights reserved. Outlook: SAP MII Self Service Composition Environment For real-time and flexible business intelligence » Browser Based Design Time for the End User to easily create Dashboards / Reports for analysis of various kinds of Manufacturing Data via Drag & Drop: » “Real-time”-Information from the shop floor like Pressure, Temperature, etc. – Using the Plant Information Catalogue » Data out of other systems like ERP / SCADA / Data Historians etc. » Flexible Reporting / Dash boarding provides high transparency » Adapt reporting / dash boards always to the latest needs / bottlenecks without the need of IT personnel Planned innovations Solution Enhancements Key benefits
  14. 14. © 2013 SAP AG. All rights reserved. Outlook: SAP MII on HANA » High performing In-Memory Analytics for large amount of Data (“Big Data”) » HANA provides the ability to store a significant and broader selection of manufacturing data for more thorough analysis and more complex comparison of data. » HANA provides various statistical algorithms for deep analysis, clustering and prediction » The ability to manage large volumes and multiple types of data provides ability to develop, train and utilize predictive techniques (e.g., regression and heuristic) for forward looking analysis. » New insights into the shop floor based on trends / prediction with HANA capabilities » Enables near real time analysis of shop floor data to identify preventive actions Planned innovations Solution Enhancements Key benefits
  15. 15. © 2013 SAP AG. All rights reserved. 16 Real-time Shop Floor Status
  16. 16. © 2011 SAP AG. All rights reserved. 17 Automated production from finished product to ERP – PP at Femsa Coca-Cola
  17. 17. © 2011 SAP AG. All rights reserved. 18 Automated label print with barcode at Femsa Coca-Cola
  18. 18. © 2011 SAP AG. All rights reserved. 19 Real time tracking of production plan at Femsa Coca-Cola
  19. 19. SAP ME SAP Manufacturing Execution
  20. 20. © 2012 SAP AG. All rights reserved. 21 ManufacturingFunctionalities SAP Manufacturing Execution Solution Suite Overview SAP Manufacturing Execution » Manages and controls manufacturing and shop floor operations » Integrates business systems to the shop floor » Complete component and process traceability across global operations
  21. 21. © 2012 SAP AG. All rights reserved. 22 Integrated User Interface high volume/low mix, make-to-stock, repetitive manufacturing ■ Modular plug-in and layout configuration ■ Highly configurable to meet the disparate needs of the shop floor w/out custom coding ■ Transact at both the production unit and operation levels ■ Filter work by production unit, operation/resource, or work center/end item number ■ Updated design to reflect modern “look and feel” ■ Modular configuration supports customer process/workflow requirements ■ Support for multi-mode manufacturing in both high volume and complex assembly environments ■ Ease of setup and configuration allow a build Key Features and Benefits
  22. 22. © 2012 SAP AG. All rights reserved. 23 SAP ME Routing Enforcement and Process Assurance ■ Ability to create, edit and modify a manufacturing route ■ Ability to support alternative and sequential operations, add conditions and logic, automate actions and nest multiple routes into a single operation ■ Ability to display route in a graphical or tabular format ■ Execute build plan and enforce route enabling process control ■ Graphically model build plan to optimize user experience ■ Automate actions for shop floor operators and conditions based on manufacturing events ■ Reduce errors and improve quality Key Features and Benefits Alternate Operations Conditional Routing Automatic Actions Routing Logic Sequential Operations Nested Routings
  23. 23. © 2012 SAP AG. All rights reserved. 24 Device History Report — Unit-Specific, As-Built Data ■ Complete “as built” record in a single report ■ Electronic Device History Report ■ Tree structure for drill down capabilities ■ Ability to retrieve and display data as needed ■ Direct link to As Built Summary Report ■ Enhanced support to view archived product genealogy ■ Complete process and component level traceability ■ Complete genealogy in a single view ■ Maintain customer and regulatory compliance ■ Rick mitigation for recall exposure ■ Strengthens support for industries mandated by heavy regulatory compliance Key Features and Benefits SAP Confidential
  24. 24. © 2012 SAP AG. All rights reserved. 25 Your Choice: Paper vs. E-DHR E-DHR: Electronic Device History Report
  25. 25. © 2012 SAP AG. All rights reserved. 26 SAP ME Unit Level Traceability Operators via User Interfaces Machines via Web Services Auto-assembled Components Whatever way you choose, the component information is logged and is available at any time via... SAP ME supports various ways to collect component data
  26. 26. © 2012 SAP AG. All rights reserved. 27 SAP ME Backward Traceability Tough it may happen that a component is defective. This means that units that contain this component may potentially be defective. All you need it to quickly find all units that use the component with particular assembly data. Just select what data you are looking for and task the system to find it for you... SAP ME Component Usage Report gives you full components to material level visibility
  27. 27. © 2013 SAP AG. All rights reserved. SAP ME Touch Screen POD » Support for various touch devices including monitors and tablets » Minimum supported resolution is 1024x768 » Simplified, touch-friendly screen navigation » Graphical status indicators » Better readability » Sound alert upon error display » Button change when process is complete » Icon and text on the button » Ergonomically sized touch buttons and fields » Slide menus and pagers » New table layout » Visibility where the product is in the process
  28. 28. © 2013 SAP AG. All rights reserved. SAP ME Touch Screen POD 3D Models » Visual Enterprise Viewer (the former Right Hemisphere technology) is now embedded into the POD as a Work Instruction plug-in » View 2D/3D models that can be created in the Visual Enterprise suite as a .RH file format » Scenarios: » Assembly » Visual Test and Repair HTML Pages » Viewing of an image or HTML page in a POD plug-in » Can be used e.g. to view MII reports and dashboards within the context of the ME POD Planned innovations Solution Enhancements Key benefits » Allows the shop floor operator to have an interactive experience with 2D/3D models w/out having to leave the POD » Flexibility to provide various kind of content to the operator
  29. 29. © 2013 SAP AG. All rights reserved. SAP Manufacturing Execution „Out-of-the box“ Integration with SAP ERP » Communication based on Web Services, BAPI, RFC » MII for Integration, Extensions and Customizations » End-to-end Process Integration between SAP ME and ERP » Extend-able and customizable scenarios support Master/Transactional Data Transfer End-to-End Process Integration
  30. 30. SAP OEE SAP Overall Equipment Effectiveness (OEE)
  31. 31. © 2013 SAP AG. All rights reserved. 34 Overall Equipment Efficiency on HANA Architecture Overview Central repository enables global visibility with full drill-down Use of raw data instead of complex aggregation and synch mechanisms Real-time execution of complex KPI calculation algorithms Direct machine connectivity to collect status information etc Data buffering at plant level through MII/PCo
  32. 32. © 2013 SAP AG. All rights reserved. 35 SAP Overall Equipment Effectiveness (OEE) Real-Time Visibility to Production Performance » Real-time visibility and monitoring of performance metrics » Production data combined with business data » Real-time calculation and presentation of OEE metrics » Real-time alerts and notification of production issues » Simple, touch screen user interface » Add qualitative comments and context » Connectivity to disparate plant systems and data sources » Automated, real-time data collection
  33. 33. © 2013 SAP AG. All rights reserved. 37 SAP Overall Equipment Effectiveness (OEE) Enterprise OEE for Broader Supply Chain Improvement Plant - 2 ECC Plant - NPlant - 1 Plant - 3 HANA » Single, common framework for all plants » Enterprise wide repository of data » Cross plant performance comparison » Combined with business context » Broader business implications of performance loss » Framework for broader set of performance capability and improvement
  34. 34. © 2013 SAP AG. All rights reserved. 38 SAP Overall Equipment Effectiveness (OEE) Comprehensive Solution Approach Configurable Operator Dashboard Centralized OEE Configuration Cross Plant, Business Context- Related Analytics Simple Operator UI and Data Entry
  35. 35. © 2013 SAP AG. All rights reserved. 39
  36. 36. © 2013 SAP AG. All rights reserved. 40
  37. 37. © 2013 SAP AG. All rights reserved. 41 OEE Plant UI Record Scheduled Downtime
  38. 38. © 2013 SAP AG. All rights reserved. 42 OEE Plant UI Order Dispatch
  39. 39. © 2013 SAP AG. All rights reserved. 43 OEE Plant UI Real-Time Dashboard – Order Selection
  40. 40. © 2013 SAP AG. All rights reserved. 44 OEE Plant UI Real-Time Dashboard – Monitor Production
  41. 41. © 2013 SAP AG. All rights reserved. 49 OEE Plant UI Real-Time Dashboard – Multiple Orders
  42. 42. © 2013 SAP AG. All rights reserved. 50 OEE Plant UI Real-Time Dashboard – Data Collection
  43. 43. © 2013 SAP AG. All rights reserved. 51 OEE Plant UI Real-Time Dashboard – Review and Confirm Order
  44. 44. SAP SFD&M SAP Shop Floor Dispatcher and Monitoring
  45. 45. © 2013 SAP AG. All rights reserved. New Features in SAP MII 14.0 Performance Management Enhancements » Overview of planned manufacturing tasks per work center » Easy and intuitive assignment of manufacturing tasks to machines via visualization of alternative machines, order and operation dates » Visualization of production program for individual / all machines » Monitoring functions such as confirmation progress, status of predecessor tasks, display of important due dates/times, machine breakdowns, overload situations, visualization of high-priority orders, alert monitor » Set of open interfaces/BAdIs » New, highly interactive UI for production supervisors or supervisors supporting state-of-the-art UI techniques » Decision support for order assignment to individual resources » Quick reaction to unforeseen events » Standard integration: no need to integrate third-party tools » Based on available data structures in SAP ERP Solution Enhancements Key benefits New innovations
  46. 46. © 2013 SAP AG. All rights reserved. 54 Dispatching – Overview Customizable visualization of order & operation dates Alert Indicator Visualization of alternative machines Overlapping Production Tasks Wait Time Detailed Information
  47. 47. © 2013 SAP AG. All rights reserved. 55 Monitoring – Overview Visualization of wait time Refresh Manipulation of colors Visualization of machine events Confirmation status Visualization of non-working time
  48. 48. © 2013 SAP AG. All rights reserved. SAP Shop Floor Dispatching and Monitoring Tool Planned Innovations » Integration to SAP ME » Integration to Worker UI » Inclusion of maintenance orders In the future support of » Repetitive Manufacturing » Process Manufacturing  Faster decision support for users and higher performance Solution Enhancements Key benefits Planned innovations
  49. 49. SAP Mobility
  50. 50. © 2013 SAP AG. All rights reserved. 64 Mobile Demo Screen MOBILE DEMO
  51. 51. VISIT THE SAP CHANNEL AT : http://www.youtube.com/SAPVideoMOM
  52. 52. © 2013 SAP AG. All rights reserved. 66 SAP Manufacturing in Social Media Follow us and stay tuned YouTube Channel for Manufacturing Watch manufacturing customer success references, leanr about intereting topics and news with the videos shared on the oficial channel from SAP Manufacturing. Link: http://www.YouTube.com/SAPVideoMOM Enterprise Manufacuring Operations on Facebook Wanted to be informed whenever important topics related to manufacturing come out? Wanted to get latest news in your facebook account? Please join the facebook page for SAP Manufacturing. Link: http://www.facebook.com/SAPMFG SAP Manufacturing on Twitter Interest in receiving manufacturing tweets from SAP? Please join the twitter channel for SAP Manufacturing and stay tuned. Link: http://www.twitter.com/SAPMFG Enterprise Management Operations Connected to LinkedIn? Wanted to get updated and interact with the stakeholders? Questions to the community of just interested in ongoing discussions? Join us.
  53. 53. Thank You! Contact information: Ralf Lehmann Center of Excellence EMEA Line of Business SAP Manufacturing SAP Deutschland AG & Co. KG ralf.lehmann@sap.com
  54. 54. © 2013 SAP AG. All rights reserved. 68 Weitergabe und Vervielfältigung dieser Publikation oder von Teilen daraus sind, zu welchem Zweck und in welcher Form auch immer, ohne die ausdrückliche schriftliche Genehmigung durch SAP AG nicht gestattet. In dieser Publikation enthaltene Informationen können ohne vorherige Ankündigung geändert werden. Die von SAP AG oder deren Vertriebsfirmen angebotenen Softwareprodukte können Softwarekomponenten auch anderer Softwarehersteller enthalten. Microsoft, Windows, Excel, Outlook, und PowerPoint sind eingetragene Marken der Microsoft Corporation. IBM, DB2, DB2 Universal Database, System i, System i5, System p, System p5, System x, System z, System z10, System z9, z10, z9, iSeries, pSeries, xSeries, zSeries, eServer, z/VM, z/OS, i5/OS, S/390, OS/390, OS/400, AS/400, S/390 Parallel Enterprise Server, PowerVM, Power Architecture, POWER6+, POWER6, POWER5+, POWER5, POWER, OpenPower, PowerPC, BatchPipes, BladeCenter, System Storage, GPFS, HACMP, RETAIN, DB2 Connect, RACF, Redbooks, OS/2, Parallel Sysplex, MVS/ESA, AIX, Intelligent Miner, WebSphere, Netfinity, Tivoli und Informix sind Marken oder eingetragene Marken der IBM Corporation. Linux ist eine eingetragene Marke von Linus Torvalds in den USA und anderen Ländern. Adobe, das Adobe-Logo, Acrobat, PostScript und Reader sind Marken oder eingetragene Marken von Adobe Systems Incorporated in den USA und/oder anderen Ländern. Oracle und Java sind eingetragene Marken von Oracle. UNIX, X/Open, OSF/1 und Motif sind eingetragene Marken der Open Group. Citrix, ICA, Program Neighborhood, MetaFrame, WinFrame, VideoFrame und MultiWin sind Marken oder eingetragene Marken von Citrix Systems, Inc. HTML, XML, XHTML und W3C sind Marken oder eingetragene Marken des W3C®, World Wide Web Consortium, Massachusetts Institute of Technology. SAP, R/3, SAP NetWeaver, Duet, PartnerEdge, ByDesign, SAP BusinessObjects Explorer, StreamWork, SAP HANA und weitere im Text erwähnte SAP-Produkte und - Dienstleistungen sowie die entsprechenden Logos sind Marken oder eingetragene Marken der SAP AG in Deutschland und anderen Ländern. Business Objects und das Business-Objects-Logo, BusinessObjects, Crystal Reports, Crystal Decisions, Web Intelligence, Xcelsius und andere im Text erwähnte Business- Objects-Produkte und Dienstleistungen sowie die entsprechenden Logos sind Marken oder eingetragene Marken der Business Objects Software Ltd. Business Objects ist ein Unternehmen der SAP AG. Sybase und Adaptive Server, iAnywhere, Sybase 365, SQL Anywhere und weitere im Text erwähnte Sybase-Produkte und -Dienstleistungen sowie die entsprechenden Logos sind Marken oder eingetragene Marken der Sybase Inc. Sybase ist ein Unternehmen der SAP AG. Alle anderen Namen von Produkten und Dienstleistungen sind Marken der jeweiligen Firmen. Die Angaben im Text sind unverbindlich und dienen lediglich zu Informationszwecken. Produkte können länderspezifische Unterschiede aufweisen. Die in dieser Publikation enthaltene Information ist Eigentum der SAP. Weitergabe und Vervielfältigung dieser Publikation oder von Teilen daraus sind, zu welchem Zweck und in welcher Form auch immer, nur mit ausdrücklicher schriftlicher Genehmigung durch SAP AG gestattet. © 2013 SAP AG. Alle Rechte vorbehalten.

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