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SAP CLOUD FORUM 2017-ENDÜSTRİ 4.0& IoT CONNECTED MANUFACTURING

SAP TÜRKİYE

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SAP CLOUD FORUM 2017-ENDÜSTRİ 4.0& IoT CONNECTED MANUFACTURING

  1. 1. Endüstri 4.0 & IoT Connected Manufacturing Fatih Kayadelen SAP May 25, 2017 SAP CLOUD FORUM Digital Business
  2. 2. 2© 2017 SAP SE or an SAP affiliate company. All rights reserved.
  3. 3. 3© 2017 SAP SE or an SAP affiliate company. All rights reserved. Major shifts in the economy accelerate the transformation to a Digital Supply Chain • Customer Experience • Local Manufacturing • Networked Economy • Changing Society
  4. 4. 4© 2017 SAP SE or an SAP affiliate company. All rights reserved. Connecting Things with People and Processes Industry view Line of Business view SAP Leonardo Portfolio Technology view SAP Leonardo (“Things” View) Digital Supply Chain (Business Process View) SAP Leonardo Innovation Portfolio Digital Manufacturing
  5. 5. 5© 2017 SAP SE or an SAP affiliate company. All rights reserved. Digital Business Planning Digital Logistics Digital Product Innovation Digital Manufacturing Digital Operations Connected Products Connected Assets Connected People Connected Fleet Connected Markets Digital Supply Chain SAP Leonardo SAP Leonardo Bridge Digital Response & Supply Digital Supply Chain, powered by SAP Leonardo Connected Infrastructure
  6. 6. 6© 2017 SAP SE or an SAP affiliate company. All rights reserved. Trends Impacting Connected Manufacturing Internet of Things and Industry 4.0 SAP Connected Manufacturing runs industrial IoT with Industry 4.0 scenarios Internet of Things Internal INDUSTRIAL scenario External scenario SCADA / HMI Machine Layer MES ERP (PLM, PP) » All industries » All things and devices » Ubiquitous » Personalized SMART Industrial THINGS & DEVICES Industry 4.0 » Manufacturing industries » OT-IT convergence » Systems, things, and devices on the shop floor SAP Solutions for Industrial IoT SAP Connected Manufacturing » SAP Manufacturing Execution on HANA » SAP Manufacturing Integration and Intelligence on HANA » SAP Plant Connectivity SAP Solutions for External IoT SAP HANA Cloud Platform » SAP HANA Cloud Platform (HCP) » SAP IoT Connector » SAP Plant Connectivity
  7. 7. 7© 2017 SAP SE or an SAP affiliate company. All rights reserved. ISA95 – High Level Description Level4Level3Level2Level1 Business Planning & Logistics Plant Production Scheduling, Operations Management, etc Manufacturing Operations Management Dispatching Production, Detailed Production Scheduling, Reliability Assurance… Batch Control Continuous Control Discrete Control Establish the basic plant schedule – Production, material use, delivery and shipping. Determining inventory levels. Work flow / recipe control to produce the desired end products. Maintaining records and optimising the production process. Monitoring, supervisory control and automated control of the production process Sensing the production process, manipulating the production process.
  8. 8. 8© 2017 SAP SE or an SAP affiliate company. All rights reserved. Level4Level3Level2Level1 Business Planning & Logistics Plant Production Scheduling, Operations Management, etc Manufacturing Operations Management Dispatching Production, Detailed Production Scheduling, Reliability Assurance… Batch Control Continuous Control Discrete Control Establish the basic plant schedule – Production, material use, delivery and shipping. Determining inventory levels. Work flow / recipe control to produce the desired end products. Maintaining records and optimising the production process. Monitoring, supervisory control and automated control of the production process Sensing the production process, manipulating the production process. ISA95 – High Level Description
  9. 9. 9© 2017 SAP SE or an SAP affiliate company. All rights reserved. Internet of Things and Industrie 4.0 SAP Connected Manufacturing Data Life Cycle SCADA / HMI Machine Layer MES ERP 1 Alerts SPC KPI’s Production Analytics Predictive Business Global MII WiP SAPBI SAPPA
  10. 10. 10© 2017 SAP SE or an SAP affiliate company. All rights reserved. SAP Digital Manufacturing Industry 4.0 meets Internet of Things Connecting production systems to core business processes with an end-to-end visibility Challenges BenefitsSAP Digital Manufacturing Lot Size One Quality Requirements Extreme Variability Manual Processes Rapid Innovation IT-OT Convergence Improvement in OEE First Pass Yield Increase in Product Throughput Traceability Product Network Faster Order Creation Connected Assets Plant Connectivity Smart Data Streaming Augmented Reality S/4HANA Manufacturing Execution Suite 23% 99.5% 15% HANA 30%
  11. 11. © 2017 SAP SE or an SAP affiliate company. All rights reserved. 11 This presentation and SAP‘s strategy and possible future developments are subject to change and may be changed by SAP at any time for any reason without notice. This document is provided without a warranty of any kind, either express or implied, including but not limited to, the implied warranties of merchantability, fitness for a particular purpose, or non-infringement Customer SAP Digital Manufacturing Enterprise Visibility - Digital Twin Strategy
  12. 12. 12© 2017 SAP SE or an SAP affiliate company. All rights reserved. Digital Manufacturing Linking the physical world to the digital world Physical World Digital WorldBusiness World General Ledger Procure to Pay Order to Cash Engineer to Order Configure to Order Make to Stock Inventory Controls Costing CRM SRM Materials Digital Twin LIMS/Inspection/ Equipment Testing AutoVending Machine Engine DCS/PLC Sensors Robots Pumps Weigh Scales CNCs AGVs Motors “Performance” “As Maintained” “As Built” “As Designed” Chemicals CPG Batteries Drinks € $ £ ¥
  13. 13. 13© 2017 SAP SE or an SAP affiliate company. All rights reserved. SAP Digital Manufacturing From Internet of Things to Business Outcomes Across the Value Chain R&D / MRP Sales Manufacturing Aftermarket ServiceSupply Chain From Top Floor to Shop Floor and out into Manufacturing Networks Partner Applications Customer Applications SAP Applications Machine Connectivity IoT Applications Collaborative Applications Predictive/ Prescriptive Applications Connected Manufacturing connects the worlds of machines and business via: • HCP for IoT • open APIs • easy connectivity It is an open platform of Industrie 4.0 grade manufacturing solutions • Open to non-SAP apps and non-SAP back- ends • Following the OPC UA Standards • Enabling a vibrant manufacturing network • Connecting partners along the supply chain
  14. 14. 14© 2017 SAP SE or an SAP affiliate company. All rights reserved. SAP Digital Manufacturing Industrial IoT » Multiple vendors » Multiple machines Connected Manufacturing SAP ME SAP MII SAP QIM SAP CAMS SAP PCo SAP OEE Connected Manufacturing SAP ME SAP PCo SAP MII Asset Intelligence Network Distributed Manufacturing Network OEM Cloud (Mindsphere) S/4 HANA Enterprise Management » Business Context » OEE, Energy Management
  15. 15. 15© 2017 SAP SE or an SAP affiliate company. All rights reserved. Machine Cloud IoT Cloud SAP Digital Manufacturing Overall Solution: Cloud / On-Premise / Shop Floor SAP Manufacturing Execution Suite Automatic Data Entry (Machine Connectivity) Shop Floor LIMS SCADA / HMI Plant Data Collection Wireless Integration Environmental Building Management Plant Historian Plant DBDCS PLC Logistics Sensors PoweredbySAPHANA Machine layer Process & Production Planning Predictive Maintenance SAP Fiori On-premise / Cloud Asset Intelligence Network Analytics SAP Integrated Business Planning SAP Hybris Ariba 3D Printing Collaboration Manual Entry – Worker UI
  16. 16. 16© 2017 SAP SE or an SAP affiliate company. All rights reserved. +++ CONTINUOUS INNOVATION +++ SAP Manufacturing Execution Suite Innovation strategy ** Planned Innovation not yet available, subject to change Includes SAP Manufacturing Execution, SAP Manufacturing Intelligence and Integration, and SAP Plant Connectivity SAP Distributed Manufacturing ** (Cloud) SAP Digital Manufacturing Insights ** (Cloud) SAP S/HANA Manufacturing Engineering ** Manufacturing Planning Side-by-side with S/4HANA innovations Rapid innovation through side-by-side extensions in the cloud SAP MANUFACTURING EXECUTION SUITE (On-premise) SAP MII SAP ME SAP PCo SAP MANUFACTURING EXECUTION SUITE (On-premise) SAP MII SAP ME SAP PCo
  17. 17. 17© 2017 SAP SE or an SAP affiliate company. All rights reserved. SAP Manufacturing Execution Suite Solution Overview SAP Manufacturing Integration & Intelligence (SAP MII): Strategic platform for interoperability, integration and intelligence, bringing operational data into business context for IT / OT convergence with pre-defined content for scenarios, reporting and analytics and dashboards SAP Manufacturing Execution (SAP ME) Complete shop floor execution system for discrete manufacturers • ERP Integration “out of the box” (SAPMEINT) • Tracking & Tracing on SFC / Serial Number • Non-conformance Handling • Interlocking • Production data acquisition • Extensibility SAP Plant Connectivity SAP ERP (ECC or S/4HANA) Top Floor All Industries All Industries Discrete Industries All Industries SAP MES Solution Recommendations:  Any Industry: SAP MII, SAP PCo  Discrete Industries: SAP ME, SAP MII, SAP PCo  A&D: Complex Assembly Manufacturing Machine EntryProduction Operator (POD) Shop floor worker UI
  18. 18. 18© 2017 SAP SE or an SAP affiliate company. All rights reserved. SAP Manufacturing Execution Main Differentiators SAP Manufacturing Execution – What is it? • Shop Floor Execution System for the discrete industries Main Differentiators • ERP Integration “out of the box” (ECC & S/4HANA) • Controls production of every single unit (lot size 1) • Easy interaction with shop-floor automation layer • Unit level Tracking & Tracing / Genealogy What operation, tool or machine was used, where parts came from, etc. • Comprehensive non-conformance management including in-line sampling and ability for visual test and repair • Process Interlocking • High flexibility and extensibility; pure SOA based architecture • High usability with browser-based user interface • Role-specific access and personalized dashboards for operators • Flexible production process modeling without additional programming • Supports HANA • Active community of partners and customers
  19. 19. 19© 2017 SAP SE or an SAP affiliate company. All rights reserved. DESIGN PLAN RESPOND PRODUCE DELIVER OPERATE ERP MES (ME & MII) PCo PLC (Machine) MONITOR SAP Connected Manufacturing Architecture The Connected Plant in the Extended Supply Chain » Sensor detects material carrier » Requests control parameters from ME » Production plan » Bill of materials (BoM) » variant management » production steps » Production details management » Detailed and flexible » production step routing » Shop floor controls for each step » Mapping of ME production details to PLC control parameters (recipe) » Serial Numbers » Quality results per lot » Order confirmation » Inventory update, Equipment usage » Log parametric data » tolerance checks » Return „conformance“ or „non-conformance“ decisions » Mapping of ME production details to PLC control parameters (recipe) » Machine reports completion and requests next operation Connectors
  20. 20. 20© 2017 SAP SE or an SAP affiliate company. All rights reserved. SAP Manufacturing Integration and Intelligence Main Differentiators SAP Manufacturing Integration and Intelligence – What is it? – Extensible manufacturing platform allowing rapid adaption to any manufacturing process Main Differentiators • Integration: Provide interoperability (in)between shop floor solutions and enterprise ERP (PP, PM, MM, QM) • Intelligence: Visualize data and include KPIs from any of above sources Provides simple and efficient local user interface and dashboards • Innovation: Powerful SOA-enabled business logic to enable customer- specific processes for planning, execution, maintenance and quality • Allows fast prototyping to achieve fast ROI • Broad and extensive partner network • Applicable to all manufacturing industries and utilities
  21. 21. 21© 2017 SAP SE or an SAP affiliate company. All rights reserved. Manufacturing Performance Management At Corporate, Facility, Production and Asset Level » Analyze Performance Management KPIs at any time and any organizational level » Benchmark performance internally and externally » Manage by exceptions with thresholds and alerts » Browser based reporting that works on both PC & Mobile devices
  22. 22. 22© 2017 SAP SE or an SAP affiliate company. All rights reserved. SAP Overall Equipment Effectiveness (OEE) KPI Management with Pre-Built Business Process Execution Real-Time Dashboard – Orders View Solution Highlights »Single, common framework for all plants »Enterprise wide repository of operational data »Cross plant performance comparison »Combined with business context »Broader business implications of performance loss »Framework for performance capability and production improvement
  23. 23. 23© 2017 SAP SE or an SAP affiliate company. All rights reserved. Provide real time visibility to energy consumption across the enterprise - Insight To Action – energy, fuel, steam and water use is optimized in line with production schedules and energy contracts. Plant A Plant B Plant C Shop Floor Top Floor SAP ERP SAP MII on HANA Performance Traditional DB SAP Energy Monitoring & Analytics Enterprise Operations Management
  24. 24. 24© 2017 SAP SE or an SAP affiliate company. All rights reserved. SAP Plant Connectivity Main Differentiators SAP Plant Connectivity – What is it?  Communication gateway and interface allowing for shop floor integration to MES and ERP systems  Basis for Industry 4.0 communication patterns: Notifications / Queries / Bidirectional data exchange Main Differentiators • Shop floor data can be shown in near real-time on user interface using Web Socket Server technology • Mass data upload into SAP HANA • Integration with SAP ERP* / SAP HANA smart data streaming • Flexible Web Service Orchestration (RESTful*, ODATA, SOAP*) • High performance connectivity • Bundling and buffering of data; notification delivery retry • Remote Configuration of SAP Plant Connectivity centrally from SAP MII • Customer specific enhancements possible (proprietary protocols and complex processing logic)
  25. 25. 25© 2017 SAP SE or an SAP affiliate company. All rights reserved. • Quick Create • Guided Procedure • Enhanced Views SAP QIM – A Comprehensive Approach Elements at a Glance Object references to other systems ERP (…)ERP ERP (…) Predefined Object Categories Quality & Service Notifications Claims, FMEA Defects, Audit Questions, and so on ERP Context-related analytics Creating and Processing Issues Monitoring, Coordinating, and Analyzing Issues
  26. 26. 26© 2017 SAP SE or an SAP affiliate company. All rights reserved. SAP Global Batch Traceability (GBT) at a glance SAP Global Batch Traceability is like a cockpit across your global batch genealogy and its distribution Search your global batch usage Explore your global batch usage Instantly report on your global batch usage Key Features • Capture & link batch usage across distributed systems to support GMP • Graphically explore/ investigate the batch issue • Fast Reporting to drive precision recall, withdrawal or hold • Pro-active monitoring of your global batch usage & distribution
  27. 27. SAP Digital Manufacturing Insights Unlocking the Benefits with Insights into Digital Manufacturing
  28. 28. 28© 2017 SAP SE or an SAP affiliate company. All rights reserved. DMI- Role based Insights to enable Intelligent Decisions CxO Plant & Unit Heads Supervisors  Setup manufacturing KPI Governance in line with Corporate objectives  Review and benchmark Revenue, Cost, Delivery Performance, Quality & Customer satisfaction across manufacturing plants  Expedited decisions  Monitor and Analyze Manufacturing Performance Indicators  Improved adherence to production schedule through real time production insights and expedited actions  Continuous improvement of Yield/Through put, product Quality, Vendor Quality through advanced analytics(Predictive, Statistical Process Control etc)  Advanced algorithm based insights pointing to causes  Analyze & review prioritized causes and their impact and initiate corrective actions Key Performance Indicators Manufacturing Performance Indicators Manufacturing Activity Indicators ProductivityQuality Cost Delivery Safety
  29. 29. 29© 2017 SAP SE or an SAP affiliate company. All rights reserved. (1) Plant Manager Cockpit displays plant specific performance metrics with current status of the plant. (2) The KPI trend chart also forecasts and plots the possible trajectory. (3) He notices that the Defects per Unit is 21, which is above the threshold, with a range of 10 – 15 units for the current year. (4) The KPI trend helps him understand the distribution of the Defects per Unit over the year against the threshold. (5) From the trend line forecast, he notices that if the issue is not addressed, it will significantly affect the quality. (6) The Heat map on the right side of the screen, depicts the line level DPU. (7) The right bottom section displays contributing causes for the selected Line. (8) Similar views will be available for all the KPIs in the carousel. 2 4 7
  30. 30. 30© 2017 SAP SE or an SAP affiliate company. All rights reserved. SAP Digital Manufacturing Insights System Landscape SAP Manufacturing Execution Suite ERP / S4 HANA Plant - 1 Quality Cost Delivery Productivity Safety SAP Digital Manufacturing Insights SAP Manufacturing Execution Suite Plant - 2 Manufacturing Execution Plant - x
  31. 31. SAP Distributed Manufacturing Collaborative 3D Printing
  32. 32. 32© 2017 SAP SE or an SAP affiliate company. All rights reserved. SAP Distributed Manufacturing SAP Distributed Manufacturing
  33. 33. 33© 2017 SAP SE or an SAP affiliate company. All rights reserved. SAP Distributed Manufacturing: Design Collaboration to Optimize Part Design for 3D Printing Design Collaboration • Allows both parties to collaborate on lightweight VDS viewing file (CAD original automatically converted when uploading) – no need to send large CAD originals back and forth • Possibility to chat based on embedded screen- shots • Design can be approved, added to part and converted into STL file Manufacturer Connected 3D Print Service Provider Provides CAD Design ( converted when uploading into VDS viewing file) Clarifies his questions on design and Manufacturer can provide updated Design File Manufacturer Approves Design and converts CAD file into printable STL File (added to collaboration)
  34. 34. Version 2.0 SAP Model Company for Digital Manufacturing
  35. 35. 35© 2017 SAP SE or an SAP affiliate company. All rights reserved.  The Model Company for Connected Manufacturing is based on standard solution capabilities provided by S/4HANA and SAP Manufacturing Executions  Deliver integrated master data framework as a backbone and enabler of the processes, which will be run in different business areas  Providing demo script to run the complete scenario from customer order, through production until finished goods is send to the customer including invoice. Material Requirements Planning Basic Production Execution (S/4Hana) Repetitive Manufacturing Basic Warehouse Management Traceability of individual Shop Floor Control units Core Concepts Production Planning Production Orchestration Inventory and Basic Warehouse Management Shop floor Execution SAP Model Company for Connected Manufacturing Core Concepts WIP Management Non-conformance Management Non-conformance Management Data Collection Machine Integration
  36. 36. 36© 2017 SAP SE or an SAP affiliate company. All rights reserved.
  37. 37. Thank you. Contact information: Fatih Kayadelen Senior Sales Executive fatih.kayadelen@sap.com +90 533 762 39 35
  38. 38. No part of this publication may be reproduced or transmitted in any form or for any purpose without the express permission of SAP SE or an SAP affiliate company. The information contained herein may be changed without prior notice. Some software products marketed by SAP SE and its distributors contain proprietary software components of other software vendors. National product specifications may vary. These materials are provided by SAP SE or an SAP affiliate company for informational purposes only, without representation or warranty of any kind, and SAP or its affiliated companies shall not be liable for errors or omissions with respect to the materials. The only warranties for SAP or SAP affiliate company products and services are those that are set forth in the express warranty statements accompanying such products and services, if any. Nothing herein should be construed as constituting an additional warranty. In particular, SAP SE or its affiliated companies have no obligation to pursue any course of business outlined in this document or any related presentation, or to develop or release any functionality mentioned therein. This document, or any related presentation, and SAP SE’s or its affiliated companies’ strategy and possible future developments, products, and/or platform directions and functionality are all subject to change and may be changed by SAP SE or its affiliated companies at any time for any reason without notice. The information in this document is not a commitment, promise, or legal obligation to deliver any material, code, or functionality. All forward-looking statements are subject to various risks and uncertainties that could cause actual results to differ materially from expectations. Readers are cautioned not to place undue reliance on these forward-looking statements, and they should not be relied upon in making purchasing decisions. SAP and other SAP products and services mentioned herein as well as their respective logos are trademarks or registered trademarks of SAP SE (or an SAP affiliate company) in Germany and other countries. All other product and service names mentioned are the trademarks of their respective companies. See http://global.sap.com/corporate-en/legal/copyright/index.epx for additional trademark information and notices. © 2017 SAP SE or an SAP affiliate company. All rights reserved.

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