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Industry 4.0: Revolution in Manufacturing 
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Trends ...
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The world of manufacturing cont...
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2013 Me...
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“We are convinced that manufacturing in the d...
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Operator (...
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Industry 4.0 Focus Scenarios...
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Long Term Leadership Through...
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Trends 
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SAP Manufacturing Integratio...
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Video – Connected Plant with the Open Integrated Factory 
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SAP at Hannover Industrial F...
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MONITOR 
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SAP Overall Equipment Effectiveness (OEE) 
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SAP Overall Equipment Effectiveness (OEE) 
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SAP Manufacturing in Social Media Follow us and stay tuned 
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Carlos Portillo 
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Endüstri 4.0 ile sanayide yeni bir çağ

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Endüstri 4.0 ile sanayide yeni bir çağ

  1. 1. ©2014 SAP AG or an SAP affiliate company. All rights reserved. 1 Internal Industry 4.0: Revolution in Manufacturing Carlos Portillo Business Development, Center of Excellence - LoB Manufacturing & Sustainability
  2. 2. ©2014 SAP AG or an SAP affiliate company. All rights reserved. 2 Internal ©2014 AG. All rights reserved. 2 2 Trends in the Industrial World Devices, Processes and Business Connected City Connected Energy Connected Industry Connected Flight Connected Car 1 B 2005 6 B 2015 24 B 2020 Connected Devices Connected Processes Connected Business
  3. 3. ©2014 SAP AG or an SAP affiliate company. All rights reserved. 3 Internal ©2014 AG. All rights reserved. 3 3 Internet of Things Content, People and Things Internet of People Internet of Content Internet of Things Social internet platform, like Twitter, Facebook, Google+, etc. Car, vending machine, container, wind mills, devices of all type World wide web, communities, YouTube, industry portals, etc.
  4. 4. ©2013 SAP AG. All rights reserved. 4 Internal ©2014 SAP AG. All rights reserved. 4 4 The world of manufacturing continues to change The fourth industrial revolution Internet of Things Connected via one protocol Mobile Computing Affordable access to information Social Media Knowledge sharing in communities Big Data & Predictive Analytics Understanding and extrapolation Machine 2 Machine Self regulation Key Enablers End of the 18th century Early 70s Beginning of 20th century Today *Source: DFKI (2011) 1st Industrial Revolution adoption of mechanical production facilities by using water and steam power 2nd Industrial Revolution adoption of work-sharing mass production by using electrical power 3rd Industrial Revolution use of electronics and IT to automate the production 4th Industrial Revolution based on cyber-physical systems
  5. 5. ©2014 SAP AG or an SAP affiliate company. All rights reserved. 5 Internal ©2014 AG. All rights reserved. 5 5 2013 Mechanic Electronic SW Source: Adapted from „Software gibt den Takt vor“, C.Kühnl in „Mechatronic & Fertigung“, 2010 Software Mechanic Electronic Mobile Communication System Thinking Services Companies need to establish a culture of “System Thinking” From simple Products to complex Solutions
  6. 6. ©2014 SAP AG or an SAP affiliate company. All rights reserved. 6 Internal “We are convinced that manufacturing in the digital world requires a completely new approach how to run the shop floor. Therefore our solution is much more connected and intelligent in order to empower production workers, re-invent flexibly manufacturing processes and to increase responsiveness. We build Industry 4.0." Bernd Leukert Member of the Executive Board SAP SE
  7. 7. ©2014 SAP AG or an SAP affiliate company. All rights reserved. 7 Internal ©2014 AG. All rights reserved. 7 7 Industry 4.0 It is about new business opportunities 7 Optimize your own product »Predictive maintenance and service »Usage based business models Enable your customer to optimize with your product »Smart Factory »Lot size / batch of one »Product individualization with mass costs Create additional value beyond your product »Downstream data and services »Connected vehicle / location based services »Leverage Internet of Things and HANA Compressor vs. Air Connected Plant by the Open Integrated Factory Tires and Service
  8. 8. ©©22001144 SSAAPP A AGG. A oll rr igahnts S reAsPer vaefdf.i liate company. All rights reserved. Internal 88 8 Operator (Customer) Predictive Maintenance (M2M+HANA+ESP) Field Service Field Sales App Web App CRM Service MRS Syclo Visual Enterprise » New Business Models, Competitive Differentiation » Condition Monitoring, Predictive Maintenance » Service Efficiency and Product Performance Increase Industry 4.0 and Idea to Performance Customer use case: Predictive Maintenance R&D Analytics Monitor Room
  9. 9. ©2014 SAP AG or an SAP affiliate company. All rights reserved. 9 Internal ©2014 AG. All rights reserved. 9 9 Industry 4.0 It is about new business opportunities 9 Optimize your own product »Predictive maintenance and service »Usage based business models Enable your customer to optimize with your product »Smart Factory »Lot size / batch of one »Product individualization with mass costs Create additional value beyond your product »Downstream data and services »Connected vehicle / location based services »Leverage Internet of Things and HANA Compressor vs. Air Connected Plant by the Open Integrated Factory Tires and Service
  10. 10. ©2014 SAP AG or an SAP affiliate company. All rights reserved. 10 Internal ©2014 AG. All rights reserved. 10 10 Create additional value beyond your product CYBER FLEET | OVERVIEW »Transforming tires into an active “thing” »Tire management as new business services offered from Pirelli for fleets to… »Optimize usage and live-time of tires »Leverage predictive analytics to create new fleet services »New insights into product quality and performance in correlation to street conditions, climate, local practices etc. for fleet and Pirelli
  11. 11. ©2014 SAP AG or an SAP affiliate company. All rights reserved. 11 Internal ©2014 AG. All rights reserved. 11 11 Industry 4.0 It is about new business opportunities 11 Optimize your own product »Predictive maintenance and service »Usage based business models Enable your customer to optimize with your product »Smart Factory »Lot size / batch of one »Product individualization with mass costs Create additional value beyond your product »Downstream data and services »Connected vehicle / location based services »Leverage Internet of Things and HANA Optimize Logistic Processes across the Value Chain »Smart Logistics »Connected Warehouse Compressor vs. Air Connected Plant by the Open Integrated Factory Tires and Service
  12. 12. ©2014 SAP AG. All rights reserved. 12 Internal ©2014 SAP AG. All rights reserved. 12 12 Industry 4.0 Focus Scenarios by SAP Remote Maintenance and Service Predictions Digital Memory Lifecycle Connected Plant Vertical integration Top Floor 2 Shop Floor Adaptive Logistics Horizontal integration Supply Chain driven, Google Glasses Focus of today´s presentation
  13. 13. ©2013 SAP AG. All rights reserved. 13 Internal ©2014 SAP AG. All rights reserved. 13 13 Long Term Leadership Through Superior Value Past Trends and Respective Additions to the SAP Business Suite ►R/2 Mainframe »Electronics is standard »Shift from Supply Chain to Value Chain »Worldwide harmonized ERP Processes »Mechatronics / Digital Manufacturing »Embrace Green and Green Lean »E-Cars »Cyber Physical System ►Lighthammer Acquisition  SAP MII PAST TRENDS SOLUTION EXTENSIONS ►Visiprise Acquisition  SAP ME ►Right Hemisphere Acquisition  SAP VE ►SAP PCo ►R/3 PP MRP Prod. Orders Proc. Orders ►SAP SFD ►Syclo ►Ariba »Industry 4.0 2012 2008 1995 2005 »Connected Plant
  14. 14. ©2013 SAP AG. All rights reserved. 14 Internal ©2014 SAP AG. All rights reserved. 14 14 Trends »EMI (Enterprise Manufacturing Intelligence) »Process and system harmonization »Traceability, process enforcement »GREEN, Energy Management »Connected environment Customer Challenges »Transparency and Interoperability »Semantic Business Layer »Sustainable Manufacturing Energy, Visibility Corporate Plant (decentral) SFAC PLC DCS PLC PLC DCS … SAP Manufacturing Whiteboard Composites Analytics SCADA DB MES Historian SFD Maint- enance BW Business Suite Cloud SAP Manufacturing Execution Suite
  15. 15. ©2013 SAP AG. All rights reserved. 15 Internal ©2014 SAP AG. All rights reserved. 15 15 Corporate Plant (decentral) SFAC PLC DCS PLC PLC DCS … Benefits »Integrated MFG Solution »Out of the box integration »Transparency »Composites »Operator dashboards »RDS available SAP Manufacturing Whiteboard SCADA DB Historian Maint- enance HANA Customer Success »Valero, 220 M$ / year »Caterpillar, ABB »Coca Cola »Pepsi Corporation »Sika: RDS BM »Phillips, 50% Quality improvement SAP Manufacturing Execution Suite Mobile Intelligence Integration Innovation SAP ME SFD SAP MII PCo SAP OEE  Overall Equipment Effectiveness SAP MII  2014 MRP on HANA  2014 SAP ME  2015 CONNECTED PLANT BW Business Suite Cloud
  16. 16. ©2013 SAP AG. All rights reserved. 16 Internal ©2014 SAP AG. All rights reserved. 16 16 Corporate Plant (decentral) SFAC PLC DCS PLC PLC DCS … SCADA DB Historian Maint- enance HANA SAP Manufacturing Execution Suite Mobile Intelligence Integration Innovation SAP ME SFD SAP MII PCo Thing Thing Thing Thing Thing Consumer Consumer Consumer Consumer Internet of Things (IoT) Cloud SAP Manufacturing Whiteboard Connected Plant with the Open Integrated Factory Internet of Things (IoT) Cloud for Service Business Suite
  17. 17. ©2013 SAP AG. All rights reserved. 17 Internal ©2014 SAP AG. All rights reserved. 17 17 Plant (decentral) SFAC PLC DCS PLC PLC DCS … SCADA DB Historian Maint- enance HANA SAP Manufacturing Execution Suite Mobile Intelligence Integration Innovation SAP ME SFD SAP MII PCo SAP Manufacturing Whiteboard Connected Plant with the Open Integrated Factory Internet of Things (IoT) »Visualization Services »Analytical Services »Business Logic Services »Message Services »Data Services Thing Thing Thing Thing Thing Consumer Consumer Consumer Consumer Internet of Things (IoT) Cloud Cloud for Service Business Suite Corporate
  18. 18. ©2014 SAP AG or an SAP affiliate company. All rights reserved. 18 Internal ©2014 AG. All rights reserved. 18 18 There are multiple options for SAP in the Shop Floor SAP MII SAP ERP SAP PCo SAP ME Machine Entry ME POD SAP Manufacturing Execution System SAP MII with or without Worker UI* SAP ERP SAP MII Worker UI* Machine Entry SAP PCo * Planned shipment in Q2 / 2013 Shop Floor Enterprise Range of use »Manufacturing Execution System Target Industries »Discrete Industries Highlights »Tracking & Tracing on SFC / Serial Number »Non Conformance Handling »Interlocking »Production Data Acquisition »KPIs, Reporting & SPC »Highly Extensible Range of use »Integration & Intelligence »Reporting & Analytics »Individual Scenarios and Use Cases »Worker UI* Predefined MII Content for Data Collection for less complex scenarios Target Industries »All Manufacturing Industries Highlights »Highly Extensible
  19. 19. ©2014 SAP AG. All rights reserved. 19 Internal ©2014 SAP AG. All rights reserved. 19 19 SAP Manufacturing Integration and Intelligence Overview of the Strategic Platform for the Connected Plant Business Logic Services Visualization Quality Engine KPIs/Metrics/Alerts Data Services Manufacturing Integration & Intelligence Composition Environment PLAN MAKE DELIVER ERP SCM PLM LIMS/Inspection/ Equipment Testing MES SCADA/HMI Plant Data Collection Wireless Integration Environmental Building Management Plant Historian Plant DB DCS/PLC via OPC INTEGRATION Distributor/ Customers Supplier/Contract Manufacturer Performance Management Worker UIs Plant Connectivity Manufacturing Analytics ERP Business Process Simplification
  20. 20. ©2014 SAP AG or an SAP affiliate company. All rights reserved. 20 Internal ©2014 AG. All rights reserved. 20 20 Downtime Reporting
  21. 21. ©2014 SAP AG or an SAP affiliate company. All rights reserved. 21 Internal ©2014 AG. All rights reserved. 21 21 Breakdown Reporting
  22. 22. ©2014 SAP AG or an SAP affiliate company. All rights reserved. 22 Internal ©2014 AG. All rights reserved. 22 22 Line and Machine Overview Detailed Views Line Overview Machine Overview
  23. 23. ©2014 SAP AG or an SAP affiliate company. All rights reserved. 23 Internal ©2014 AG. All rights reserved. 23 23 3D VE and SAP MII Integration Solution Management Roadmap SAP MII & VE HTML 5 Viewer Integration to SAP MII Self Serve Composition Environment –Dynamic Labels on 3D for SAP MII display of real- time data
  24. 24. ©2013 SAP AG. All rights reserved. 24 Internal Video – Connected Plant with the Open Integrated Factory (German) (English) SAPVideoMOM Channel
  25. 25. ©2013 SAP AG. All rights reserved. 25 Internal ©2014 SAP AG. All rights reserved. 25 25 SAP at Hannover Industrial Fair 2014 Full Process Control by SAP Manufacturing Suite »Maintain all factory automation relevant data within SAP ERP / SAP PLM and SAP ME, including  Routing  NC program  PLC parameters  QM measurements »Download all automation relevant information to PLC / device via SAP PCo »Material / order specific tolerance check within SAP ME »Return decision through SAP PCo to machine (PLC) »Open / close locking mechanism inside machine based on this decision Seamlessly integrated process and information flow from Top Floor to Shop Floor WORKFLOW
  26. 26. ©2013 SAP AG. All rights reserved. 26 Internal ©2014 SAP AG. All rights reserved. 26 26 MONITOR Connected Plant The Connected Plant in the Extended Supply Chain DESIGN PLAN RESPOND PRODUCE DELIVER OPERATE ERP »Production plan »Bill of materials (BoM) »variant management »production steps »Serial Numbers »Quality results per lot »Order confirmation »Inventory update, Equipment usage »Production details management »Detailed and flexible »production step routing »Shop floor controls for each step »Log parametric data »tolerance checks »Return „conformance“ or „non-conformance“ decisions »Mapping of ME production details to PLC control parameters (recipe) »Mapping of ME production details to PLC control parameters (recipe) »Sensor detects material carrier »Requests control parameters from ME PLC (Machine) »Machine reports completion and requests next operation ME & MII PCo Connectors
  27. 27. ©2014 SAP AG or an SAP affiliate company. All rights reserved. 27 Internal ©2014 AG. All rights reserved. 27 27 Connected Plant by the Open Integrated Factory SAP Headquarters, Walldorf
  28. 28. ©2011 SAP AG. All rights reserved. 28
  29. 29. ©2011 SAP AG. All rights reserved. 29
  30. 30. ©2014 SAP AG or an SAP affiliate company. All rights reserved. 30 Internal SAP Overall Equipment Effectiveness (OEE) Definition | Overall Equipment Effectiveness quantifies how well a manufacturing unit performs relative to its designed capacity, during the periods when it is scheduled to run. Motivation »Combines plant performance with business context »Combines quantitative performance measures with goals »Facilitates corrective action at the plant level and across plants »Enables improvements across the enterprise including supply chain, sustainability and financial Value »Real-time visibility to plant performance and ability to compare performance across assets and plants leads directly to reduced manufacturing costs. Improved Return on Assets Improved Costs of Goods Sold Improved Resource Utilization Plant A Plant B Plant C Shop Floor Top Floor SAP ERP HANA Database Buying Center | COO, Head of Manufacturing, Plant Managers M2M SmartEverythink Top Floor / Shop Floor Industrie 4.0 IoT Real-time Visibility Performance
  31. 31. ©2014 SAP AG or an SAP affiliate company. All rights reserved. 31 Internal SAP Overall Equipment Effectiveness (OEE) Solution Highlights »Single, common framework for all plants »Enterprise wide repository of operational data »Cross plant performance comparison »Combined with business context »Broader business implications of performance loss »Framework for performance capability and production improvement
  32. 32. ©2013 SAP AG. All rights reserved. 32 Internal ©2014 SAP AG. All rights reserved. 32 32 Powered by SAP HANA Monitoring Process & Production Planning Logistics public cloud SAP Business Suite (ERP, APO, …) on-premise SAP FIORI SAP Manufacturing Execution Suite (SAP ME, MII, PCo) Manual Data Entry Automatic Data Entry (Machine Connectivity) Shop Floor SAP Responsive Manufacturing Strategy Cloud / On-Premise / Shop Floor LIMS MES SCADA / HMI Plant Data Collection Wireless Integration Environmental Building Management Plant Historian Plant DB DCS PLC Cloud fully integrated with on premise investments
  33. 33. ©2013 SAP AG. All rights reserved. 33 Internal SAP Manufacturing in Social Media Follow us and stay tuned YouTube Channel for Manufacturing Watch manufacturing customer success references, leanr about intereting topics and news with the videos shared on the oficial channel from SAP Manufacturing. Link: http://www.YouTube.com/SAPVideoMOM Enterprise Manufacuring Operations on Facebook Wanted to be informed whenever important topics related to manufacturing come out? Wanted to get latest news in your facebook account? Please join the facebook page for SAP Manufacturing. Link: http://www.facebook.com/SAPMFG SAP Manufacturing on Twitter Interest in receiving manufacturing tweets from SAP? Please join the twitter channel for SAP Manufacturing and stay tuned. Link: http://www.twitter.com/SAPMFG Enterprise Management Operations Connected to LinkedIn? Wanted to get updated and interact with the stakeholders? Questions to the community of just interested in ongoing discussions? Join us.
  34. 34. ©2013 SAP AG. All rights reserved. 34 Internal ©2014 SAP AG. All rights reserved. 34 34 Carlos Portillo Business Development Center of Excellence – Manufacturing & Sustainability LoB SAP Netherlands carlos.portillo@sap.com Thank You …
  35. 35. ©2014 SAP AG or an SAP affiliate company. All rights reserved. 35 Internal © 2014 SAP AG or an SAP affiliate company. All rights reserved. No part of this publication may be reproduced or transmitted in any form or for any purpose without the express permission of SAP AG or an SAP affiliate company. SAP and other SAP products and services mentioned herein as well as their respective logos are trademarks or registered trademarks of SAP AG (or an SAP affiliate company) in Germany and other countries. Please see http://global12.sap.com/corporate-en/legal/copyright/index.epx for additional trademark information and notices. Some software products marketed by SAP AG and its distributors contain proprietary software components of other software vendors. National product specifications may vary. These materials are provided by SAP AG or an SAP affiliate company for informational purposes only, without representation or warranty of any kind, and SAP AG or its affiliated companies shall not be liable for errors or omissions with respect to the materials. The only warranties for SAP AG or SAP affiliate company products and services are those that are set forth in the express warranty statements accompanying such products and services, if any. Nothing herein should be construed as constituting an additional warranty. In particular, SAP AG or its affiliated companies have no obligation to pursue any course of business outlined in this document or any related presentation, or to develop or release any functionality mentioned therein. This document, or any related presentation, and SAP AG’s or its affiliated companies’ strategy and possible future developments, products, and/or platform directions and functionality are all subject to change and may be changed by SAP AG or its affiliated companies at any time for any reason without notice. The information in this document is not a commitment, promise, or legal obligation to deliver any material, code, or functionality. All forward- looking statements are subject to various risks and uncertainties that could cause actual results to differ materially from expectations. Readers are cautioned not to place undue reliance on these forward-looking statements, which speak only as of their dates, and they should not be relied upon in making purchasing decisions.

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