A presentation on“Toyota’s JIT Revolution”<br />TOYOTA<br />TOYOTA<br />
A Legendary Production System<br />Toyota production system was developed & promoted by TMC.<br />The main purpose of TPS ...
Increase of capital turnover ratio<br />Cost Reduction<br />Elimination of Waste<br />Continuous flow of Production<br />J...
Short setup time
Multifunctional worker
Job finishing within cycle time</li></ul>Kanban<br />Toyota Production System<br />
Background Note<br />Established in 1937 out of Sakichi Toyoda’s weaving machine company<br />Launched first car (SA Model...
JIT Production SystemJIT was based on principle of producing only what is needed and nothing more than needed<br />
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Toyota Presentation

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All about JIT Concept

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Toyota Presentation

  1. 1. A presentation on“Toyota’s JIT Revolution”<br />TOYOTA<br />TOYOTA<br />
  2. 2. A Legendary Production System<br />Toyota production system was developed & promoted by TMC.<br />The main purpose of TPS is to eliminate waste through continuous improvement activities.<br />Profit through cost reduction<br />Elimination of over production<br />Quality control , Quality assurance , Respect for humanity<br />
  3. 3. Increase of capital turnover ratio<br />Cost Reduction<br />Elimination of Waste<br />Continuous flow of Production<br />Just-in time production<br />Jidoka<br />Production<br />methods<br />Information <br />system<br />Control by<br />teamwork<br /> Automatic <br />stop device<br /><ul><li>Small lot size
  4. 4. Short setup time
  5. 5. Multifunctional worker
  6. 6. Job finishing within cycle time</li></ul>Kanban<br />Toyota Production System<br />
  7. 7. Background Note<br />Established in 1937 out of Sakichi Toyoda’s weaving machine company<br />Launched first car (SA Model) in 1947 <br />“Toyota Production System” formed in 1950 based on Just-In-Time principle<br />Overseas production starts in 1959 (Brazil)<br />Toyota’s success in both local and global market was mainly because of its state-of-art and well planned operational strategies<br />
  8. 8. JIT Production SystemJIT was based on principle of producing only what is needed and nothing more than needed<br />
  9. 9. JIT In Toyota<br />In 1970s, TaiichiOhno implemented JIT in Toyota’s manufacturing plants to avoiding waste, reducing inventories & increasing production efficiency to compete<br />Kanban was an essential component of Toyota’s JIT concept<br />Another important component of JIT was Heijunka<br />
  10. 10. Advantage of KanbanProvides quick response to changesAvoids overproductionminimizes wasteControl can be maintained<br />
  11. 11. Future Of JIT<br />JIT involves high set-up cost, special training & reorganization of policies and procedure<br />Company should also maintain good relations with its supplier<br />Organizational culture & Human element also plays a crucial role<br />

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