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Corporate presentation

  1. 1. PRESENTATION onHEADWAY CHEMICALS Your Success is Ours
  2. 2. PRODUCT RANGE for the Construction Industry One-part Polyurethane Sealants for Sealing of Joints in Concrete Floors, Rigid Pavements and vertical expansion joints in buildings. Polyurethane Foam for filling gaps in doors and windows. Passive Fire Protection products
  3. 3. • 20 Year Production History• React own polymers enabling product developmentto specific customer needs•Fully equipped test laboratory•Fully automated manufacturing•Globally patented hybrid polymer•Global distribution and operations in 50 countries
  4. 4. Geographical PresenceN.P.T. is strongly oriented toward the internationalization of its business. Main markets are thefollowing:Europe: 49,6% Asia/Far East: 7,6% Australia: 11,6%South America: 12,8% Middle East: 15,7% Africa: 2,8% Domestic Mkt Served Mkt Target Mkt Future Mkt Figures at 2008 4
  5. 5. TECHNICAL SPECIFICATIONS• Sealant meets BS 5212:1990 Type FB, ISO 11600 and EN 14187-5• Test Certificates from Manufacturer and independent Govt. recognised Test lab (IRMRA Thane) available
  6. 6. TEST FACILITIESandLABORATORY
  7. 7. VIEW OF QC LAB VIEW OF IR LAB
  8. 8. LAB EQUIPMENT Oven for accelerated ageingDynamometer Viscometer
  9. 9. Equipment for checking water contentMoltoni Lab Mixer
  10. 10. PRODUCTION
  11. 11. PLANT AT CRESPELLANO
  12. 12. 1300 Ltr MIXER
  13. 13. Automated Dosing System for Additives
  14. 14. PRODUCTION EQUIPMENTDrying Tanks forMoisture Elimination Compounding Plant
  15. 15. Polymer Storage Tanks
  16. 16. Reactor for Polymer Manufacture
  17. 17. Pumping of Polymer from Reactor
  18. 18. Silos and Tanks for Powders and Fillers
  19. 19. A BIT ABOUT SEALANT TECHNOLOGY
  20. 20. SEALING OF JOINTS WHY SEAL JOINTS? PREVENT WATER FROM PASSING THROUGHJOINT PREVENT INCOMPRESSIBLE MATERIALS FROM ENTERING JOINTS – thereby allowing freemovement of slabs
  21. 21. Materials are subject to Volumetric changesCaused by changes in moisture content,temperature etc These cause Movement
  22. 22. RESTRAINT OF EXPANSION MOVEMENTDEVELOPMENT OF COMPRESSIVE STRESSESRESTRAINT OF CONTRACTION MOVEMENTDEVELOPMENT OF TENSILE STRESSES
  23. 23. DEVELOPMENTS IN MATERIALS USED FOR JOINT SEALINGFROM FILLERS TO HIGH PERFORMANCE SEALERS TAR / BITUMEN-BASED TWO-PART POLYSULFIDE SEALANTSONE- PART POLYURETHANE SEALANTS
  24. 24. TWO-PART SYSTEMS vsONE-PART SYSTEMS
  25. 25. WHAT ONE-PART SYSTEMS OFFER EASE OF APPLICATION – NO MIXINGSAVE TWO OPERATIONS – MIXING, NO PRIMER NO CHANCE OF HUMAN ERROR IN MIX RATIO MINIMUM AIR BUBBLE FORMATION
  26. 26. GOOD SEALING TECHNIQUES1. INSPECTION OF JOINT2.           SURFACE PREPARATION 3.           PRIMER APPLICATION (if recommended)5.           INSERTION OF BACKUP MATERIAL6.           APPLICATION OF SEALANT8.           TOOLING9. CLEAN-UP
  27. 27. HEADWAY CHEMICALS TIE-UP WITH NPT• EXCLUSIVE DISTRIBUTOR FOR NPT ITALY IN INDIA• PROFESSIONALLY MANAGED ORGANISATION• OVER 20 YEARS EXPERIENCE WITH SEALANTS• WE GO BEYOND JUST PRODUCT SUPPLY
  28. 28. WHAT WE BRING TO THE TABLE INNOVATION THE WEAK LINK IN SEALANT USAGE - APPLICATION APPLICATOR TRAINING PROGRAMMES PROVIDING APPLICATOR KITS TO APPLICATORS REDUCE HUMAN INTERVENTION - MECHANISATION
  29. 29. APPLICATOR KIT
  30. 30. Depth Gauges Applicator GunAssorted Tools Assorted Tools
  31. 31. What is Fire Stopping?Fire Stopping is a method ofcompartmentalisation within a buildingthat needs to be protected against thepassage of fire and smoke, whilst stillallowing for the penetration of servicesthrough fire rated walls and floors.
  32. 32. Fire Stopping in ActionFire Side Non Fire Side Fire Side
  33. 33. Awareness• Products tested in conjunction withpenetrating services• Ensure load bearing products areassessed/tested in a fire situation• Never mix & match• Use a competent installer• Products installed to manufacturersrecommendations
  34. 34. Product Range• Ablative Fire Boards• Fire Rated Mortar• Ablative Coatings, Cable Coating• Pipe Seals – Collars, Wraps• Sealant – Silicone, Acrylic, Intumescent Hybrid• Linear Gap Seal• Putty• Fire Pillows• Rain Screen / Floor and Cavity Barriers• Curtains / Screens• Fire Grills and Socket box Inserts (Putty)• Flexi Coating• Insulating Materials
  35. 35. Why Choose Us?•Financially Competitive – Close supplier monitoring andefficient production techniques enable our prices toremain among the lowest in the industry•Technically Competent – Interaction with our productsduring the development, testing, manufacture,packaging and dispatch stages gives us a completeunderstanding of our catalogue•Engineering Judgements – Close Relationships with ourcustomers allow us to look at non standard installationdetails and suggest an Installation method.
  36. 36. Fire Stopping in Action Before After Fire is contained and office buildings remain intact. Escape route/entrance route for fire fighters also remains safe. Reduced damage, improved insurance negotiations.
  37. 37. The Factory
  38. 38. Construction Projects• MoD Whitehall - London• Treasury Building - London• Bank of America - London• London Underground – Nominated Supplier• NAP / GCHQ - Cheltenham• McLaren F1 – Woking• British Telecom – Nominated Supplier• Hospitals - Norwich, Stevenage, London, Dartford• Cliché Switch – Paris• MTRC – Hong Kong• Festival City – Dubai• Ski Dome – Dubai• Equima Tunnel – Chile• Burj Khalifa - Dubai
  39. 39. Level 2 TrainingProduct Technical Data
  40. 40. Level 2 – Product Technical DataPYROCOUSTIC SEALANT
  41. 41. Pyrocoustic OverviewPyrocoustic Sealant** is a one part,Intumescent acrylic emulsion. It isdesigned to resist the passage of bothfire and sound. The sealant willintumesce and form a char thatprovides a smoke and fire seal whenexposed to heat** Intumescent Sealant, Mastic, Caulk
  42. 42. Pyrocoustic Sealant• Fire resistance up to 5 hours• An average sound reduction of 48dB• Excellent movement capability of +/- 10%• Cartridge packed makes product veryeasy to use• For use in Linear voids up to 50mm• Also available in 600ml Foils• White, Brown and Grey
  43. 43. Level 2 – Product Technical Data SILVERSEAL MORTAR
  44. 44. Mortar OverviewSilverseal Fire Mortar is a unique onepart, synthetic mortar which, whenmixed with water, produces atrowelable or pourable compoundsuitable for the sealing of openings inwalls and floors to prevent the passageof fire and smoke.
  45. 45. Product In Action
  46. 46. Silverseal Mortar• 20kg & 25kg bags• Installed to 1, 2 and 4 hour resistance• Can be reactivated to extend working time• Suitable for indoor and outdoor use• Long life and easy to use• Up to 46dB reduction at 100mm thickness• Maximum opening span of 4.7m x unlimited• Can be mixed to pourable, trowelable or brickable consistencies
  47. 47. Key Points• Mortar is usually used in floor voids and is the ONLY Fire protection product that can be made load bearing.• Usually sold to Fire stop specialists or structural engineers.• Often used in conjunction with Stopseal Pipe Wraps
  48. 48. Level 2 – Product Technical Data FIRE BATT
  49. 49. Batt OverviewFirestopit Batt & Sealant systems aredesigned to prevent the passage of fireand smoke between compartmentwalls and floors whilst still allowing theinstallation of services.
  50. 50. Product In Action
  51. 51. Stopseal Batt•1200 x 600 x 50mm•140kg/m³, 160kg/m³, 180kg/m³ Stone wool core•Coated with a 1mm film of Stopseal Ablative Coating•4hr Fire and smoke seal resistance•2hr Insulation rating•Up to 56.1dB acoustic reduction (27.9dB average)**•4.14m² maximum unsupported seal size (Lightweightpartition)•5.76m² maximum supported seal size (wall)•2.88m² maximum supported seal size (floor)** Dependent on Frequency
  52. 52. Cable Coating
  53. 53. Cable CoatingFirestopit DMA Cable Coating is a fireresistant flexible waterbased ablative coating designed for usein internal applicationswhere there is a need to upgrade thefire resistance of electricalpower and command cables
  54. 54. Overview• Protection of long cable runs in industrial buildings.• Protection of cables subject to risk of accidental ignition(e.g. steel works).• Upgrading the fire resistance of emergency commandcabling. Suitable for indoor and outdoor use without additionalenvironmental protection.• Independently fire tested to the requirements of IEC 60331-11--21 1999 for circuit integrity of electrical cable under fireconditions (>30 minutes circuit integrity achieved)• Successfully fire tested protecting a multi-cable bundle on aladder to the requirements of IEC 60331-3-22: 2000-Category A• Low dry film thickness required• Waterborne for easy application and cleaning of equipment• Application by spray or brush• Remains flexible once cured and is mould resistant• Halogen free, Non Toxic and does not contain ceramicfibres• Good adhesion to cables and associated supports• Excellent mechanical strength
  55. 55. Product in Action
  56. 56. Level 2 – Product Technical Data STOPSEAL PUTTY
  57. 57. Putty OverviewStopseal Putty is a solvent free, nonsetting fire barrier tested up to 4 hours. Itis designed as a joint filler and sealer inpenetration seals. Pre sized Putty Pad forsocket box protection. It remains flexibleallowing for thermal and mechanicalmovement of services through walls andfloors
  58. 58. Putty• Intumescent compound• Non setting – remains flexible• Tested up to 4 hrs• Fills up to 125mm voids• Intumescent putty pads to suit electrical socketboxes and light switches• 1kg tubs or Pad style• Tested to EN1366-3• Easy to install
  59. 59. Products In Action
  60. 60. Putty Pads
  61. 61. Product In Action
  62. 62. Testing• Certifire• Warrington Fire Research• Building Research Establishment• Sound Research Laboratories• University of Salford• Chiltern Fire• Building Test Centre
  63. 63. Important!All installation work must becarried out in accordance with theguidelines laid down in theproducts’ Installation Manual
  64. 64. THANK YOU FOR YOUR ATTENTIONANDTHE OPPORTUNITY TO MAKE THISPRESENTATION

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