Attention to detailRusselSmith GroupLIFTING INTEGRITY / PIPELINE INTEGRITY DIVISIONBy Ryan Gillespie – Global Development Manager
OUR GOALS• TO RAISE STANDARDS• TO MINIMISE, IF NOT ELIMINATE RISK• TO ENSURE SAFETY COMES FIRST
SERVICE STATEMENTRusselSmith International provides specialist Inspection, Test andConsultancy services to the oil and gas industry.We ensure our clients match or exceed local / international legislativerequirements.We ensure our clients match or exceed international standards.We ensure our clients are working as efficient as possible withoutsacrificing safety.WE MAKE SURE THAT SAFETY COMES FIRST
SERVICES OFFERED•STATUTORY INSPECTION SURVEYS: SI2307•LOLER AUDIT – CONTROL SYSTEMS, PROCESSES AND PROCEDURES•CRANE SURVEY AND COMMISIONING SERVICES ( API / BS / DNV )•HEAVY LIFT ENGINEERING, DESIGN AND CONSULTANCY•STATUTORY DOCUMENT MANAGEMENT SYSTEM: AUDIT AND IMPLEMENTATION•CARGO CARRYING UNITS: INSPECTION, TEST AND CERTIFICATION•PROCUREMENT: LIFTING EQUIPMENT MATERIALS SOLUTIONS•TRAINING SERVICES: LOLER AWARENESS , PRE/POST USE LIFTING EQUIPMENTEXAMINATION AND DISCARD CRITERIA.•ADDITIONAL SERVICES: ROPE ACCESS, DERRICK INSPECTION (API4G, DROPS), HULLSURVEY SERVICES, ADVANCED NDT, OCTG/BHA INSPECTION AND TPI SERVICES.
STATUTORY INSPECTION SURVEYSLifting Equipment Engineers will mobilise to conduct 6/12Monthly surveys of your platform. This will include:Inspection of all loose/fixed lifting equipment on site.Statutory Documentation Review : All items are to have associated documentationincluding NDT reports, Load Test Certification or aDeclaration of Conformity and previous reports ofThorough Examination.Conduct NDT and Proof Load Test non conformingequipment when required.On completion, Issue SI2307 register and full SurveyReport. A draft copy is to be left with the platformmaintenance staff or OIE/OIM.
LOLER AUDITOur Audit team will review your current liftingoperations giving you “peace of mind” ensuringyou are conforming to the latest health and safetylegislation.We will work with you to ensure compliance withLOLER SI2307 requirements.We will work with you to meet the legislativeaspects of the HSE Technical GuidanceDocument for safe use of lifting equipmentoffshore reference HSG221 and the requirementsof SI3242 (MHSAW) Management of Healthand Safety at Work regulations.The audit will cover all aspects of your liftingoperations including Safety ManagementSystems, Controls, Processes and Procedures.
PROOF LOAD TESTWe have the capability to carry out proof loadtests on a wide range of equipment, from asling or shackle to a barge crane.Padeyes can be Proof Load Tested to 50 Tonusing a specialist test rig and hydraulic rams.Depending on project requirements we will loadtest your equipment using calibrated testweights and/or water weights.For larger projects proprietary test rigs andspreader beams will be used to distribute toproof load.
CARGO CARRYING UNITSCargo Carrying Units (CCU,s) are utilized by themajority of companies who operate offshore. Theyare designed to one of three specifications:DNV 2,7-1 MEETS IMO860 REQUIREMENTSEN12079BS7072 – To be phased out by 01st Jan 2015We can provide experienced personnel who willinspect and certify your containers, tool boxes andbaskets.We can also provide a load out compliance inspectionteam, on call.We can also provide Cargo Carrying Units andassociated lifting sets that meet IMO requirements.
CRANE SURVEY SERVICESOur survey team members have extensivecrane survey experience, and are all certifiedSurveyors / Lifting Equipment Engineers.Our engineers are well versed with therequirements of API , BS and DNV designspecification and requirements.Our engineers can act as third party witness,in line with class requirements. Our engineerscan also supervise maintenance tasks such aswire rope change outs , re-terminations,repairs and modifications. We can also assistwith procurement and commissioning.Should you require heavy lift consultancy andengineering support, our teams are availableto assist on either a short or long term basis.
LIFTING EQUIPMENT : MATERIALS SOLUTIONSWe are able to provide a large range of itemssuch as loose lifting equipment, man ridingwinches, gantry cranes and lifeboat davits. Wealso have close ties with crane manufacturersin Europe and Asia. We can also provide cablelaid wire rope and heavy mooring equipment.We provide fully stocked rigging lofts onrequest. The package includes bespoke riggingcontainers designed to DNV 2,7-1 or EN12079that comes with workbench, heavy dutyshelving units and storage racks.Our Rigging Lofts are to be built to order with allequipment dispatched from Asia/EU. We alsohave express dispatch options from CrosbyEurope and Asia.
ADDITIONAL SERVICES: DROPS SURVEY SERVICESAt RusselSmith we believe that safety comesbefore all else. The key is implementingpreventative measures so that RISK can beeliminated or reduced as much as possible.Safety measure are commonly put in place as aresult of an action. Where safety is concerned,we need to ensure we implement precautionsbefore incidents happen and not after when itsto late.Our team of DROPS surveyors and consultantsare extremely experienced engineers with thetechnical knowledge that allows them to spothazards, rectify the problems and submitrecommendations with regards to improving theway we work, in order to reduce DROPS risk.
ADDITIONAL SERVICES: OCTG / BHA INSPECTIONWe have OCTG / BHA Inspection teams available inNigeria and Ghana. Teams are mobile and can carryout inspections on the rig site or at the clients yard.Tools are inspected to APIRP7, DS-1(CAT1-CAT5),NS1/NS-2, or any client specific standard.Full Length EMI Inspection of Drill Pipe, WallThickness Survey : Compression Wave UT, ID andOD checks and API drifting.Thread Inspection, Dimensional Inspection, WetFluorescent MPI of Crossovers, Subs, Stabilizers andReamers etc.Inspection of specialist equipment such as MWD,LWD and Fishing tools.High pressure cleaning/blasting is also available.
ADDITIONAL SERVICES: TPI VENDOR INSPECTIONQA/QC DOCUMENTATION AUDIT , EQUIPMENT INSPECTIONOur team of Vendor Inspectors are grouped by technicalexpertise, we recruit engineers who have experience inareas such as subsea services, well intervention, welltesting and well control. All have a solid foundation inQuality Assurance and Quality Control.Our engineers are available on call to witness, verify andaudit the technical specification, statutory certification,testing, operational capabilities and maintenance historyof equipment, to ensure they are to specification andmeet contractual requirements and that they are Fit ForService.This may include Well Control Equipment, Well TestEquipment, Specialist Running Tools, Oil and GasManifolds, Seperators, Pressure Vessels and SafetyValves (SSV)On completion the client is provided with a full inspection,test and documentation audit report.(Example availableon request)
OPERATIONAL CAPABILITIES• GLOBAL EXPANSION PROJECT.• Established Operations office/yard in Nigeria - Port Harcourt (Onne Terminal).• Operations / Support offices in Nigeria – Lagos.• Operations / Support office in Ghana – Takaradi and Accra.• Support / logistics office in in USA – Houston ( Pipeline Integrity, OCTG Services)• Materials Supply Office: Drilling Tools / Lifting Equipment, Angola (Q2/Q3) 2013.• Operations office in Singapore (Q1/Q2) 2013.• Operations office in Thailand (Q1/Q2) 2013.• Operations office in Indonesia (Q2/Q3) 2013.• Operations office in Mozambique (Q2/Q3) 2013.• Operations office in Tanzania (Q2/Q3) 2013.• Operations office in Kenya (Q3/Q4) 2013.• Feasibility Analysis / Market Entry Caspian Region 2014.• Feasibility Analysis / Market Entry UKCS / Gulf of Mexico 2014.
TEAM COMPETENCE• LEEA CERTIFIED• NSL CERTIFIED• ASNT CERTIFIED The American Society for Nondestructive Testing, Inc.• IRATA CERTIFIED• API CERTIFIED