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Caterpillar Cat 730C2 Articulated Truck (Prefix 2L7) Service Repair Manual (2L700001 and up).pdf

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Service Repair Manual
Models
730C2 Articulated Truck
Shutdown SIS
Previous Screen
Product: ARTICULATED TRUCK
Model: 730C2 ARTICULATED TRUCK 2L7
Configuration: 730C2 Articulated Truck 2L700001-UP (MACHINE) POWERED BY C13 Engine
Disassembly and Assembly
730C2 and 725C2 Articulated Truck Power Train
Media Number -M0069866-02 Publication Date -01/10/2014 Date Updated -14/11/2016
i04956684
Torque Converter - Remove
SMCS - 3101-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 350-4401 Adapter Plate 1
B
1U-5750 Engine Stand 1
1P-2850 Oil Drain Cart 1
C 395-1099 Link Bracket 3
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
1/3
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Illustration 1 g03118680
1. Install Tooling (A) on to transmission housing.
Illustration 2 g03118776
2. The weight of transmission (1) is approximately 590 kg (1300 lb). Use a suitable lifting
device in order to install transmission onto Tooling (B).
3. Use Tooling (B) to position transmission vertically.
Illustration 3 g03118977
4. Remove plug (2) and the O-ring seal.
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Illustration 4 g03119021
5. Remove Bolt (3).
Illustration 5 g03119136
6. Attach Tooling (C) and a suitable lifting device to torque converter (4). The weight of
torque converter (4) is approximately 91 kg (200 lb). Remove torque converter (4).
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Dec 26 16:51:23 UTC+0800 2019
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730C2 Articulated Truck 2L700001-UP (MACHINE) POWERED BY C13 Engine(M...
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Shutdown SIS
Previous Screen
Product: ARTICULATED TRUCK
Model: 730C2 ARTICULATED TRUCK 2L7
Configuration: 730C2 Articulated Truck 2L700001-UP (MACHINE) POWERED BY C13 Engine
Disassembly and Assembly
730C2 and 725C2 Articulated Truck Power Train
Media Number -M0069866-02 Publication Date -01/10/2014 Date Updated -14/11/2016
i04937134
Torque Converter - Disassemble
SMCS - 3101-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 395-1099 Link Bracket 3
B 1P-0520 Driver Gp 1
C 154-6181 Forcing Screw 2
Start By:
a. Remove the torque converter.
Illustration 1 g03114321
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730C2 Articulated Truck 2L700001-UP (MACHINE) POWERED BY C13 Engine(M...
2019/12/26
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1. Attach Tooling (A) and a suitable lifting device to housing assembly (2). The weight of
housing assembly (2) is approximately 30kg (70 lb). Remove bolts (1) and housing
assembly (2).
Illustration 2 g03114919
2. Use Tooling (B) in order to remove bearing (3). Remove ring (4).
Illustration 3 g03114926
3. Remove ring (5) from piston (6). Remove piston (6). Remove O-ring seal (7).
Illustration 4 g03115060
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Caterpillar Cat 730C2 Articulated Truck (Prefix 2L7) Service Repair Manual (2L700001 and up).pdf

  • 2. Shutdown SIS Previous Screen Product: ARTICULATED TRUCK Model: 730C2 ARTICULATED TRUCK 2L7 Configuration: 730C2 Articulated Truck 2L700001-UP (MACHINE) POWERED BY C13 Engine Disassembly and Assembly 730C2 and 725C2 Articulated Truck Power Train Media Number -M0069866-02 Publication Date -01/10/2014 Date Updated -14/11/2016 i04956684 Torque Converter - Remove SMCS - 3101-011 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 350-4401 Adapter Plate 1 B 1U-5750 Engine Stand 1 1P-2850 Oil Drain Cart 1 C 395-1099 Link Bracket 3 NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products. Dispose of all fluids according to local regulations and mandates. 1/3 730C2 Articulated Truck 2L700001-UP (MACHINE) POWERED BY C13 Engine(M... 2019/12/26 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 3. Illustration 1 g03118680 1. Install Tooling (A) on to transmission housing. Illustration 2 g03118776 2. The weight of transmission (1) is approximately 590 kg (1300 lb). Use a suitable lifting device in order to install transmission onto Tooling (B). 3. Use Tooling (B) to position transmission vertically. Illustration 3 g03118977 4. Remove plug (2) and the O-ring seal. 2/3 730C2 Articulated Truck 2L700001-UP (MACHINE) POWERED BY C13 Engine(M... 2019/12/26 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 4. Illustration 4 g03119021 5. Remove Bolt (3). Illustration 5 g03119136 6. Attach Tooling (C) and a suitable lifting device to torque converter (4). The weight of torque converter (4) is approximately 91 kg (200 lb). Remove torque converter (4). Copyright 1993 - 2019 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Thu Dec 26 16:51:23 UTC+0800 2019 3/3 730C2 Articulated Truck 2L700001-UP (MACHINE) POWERED BY C13 Engine(M... 2019/12/26 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 5. Shutdown SIS Previous Screen Product: ARTICULATED TRUCK Model: 730C2 ARTICULATED TRUCK 2L7 Configuration: 730C2 Articulated Truck 2L700001-UP (MACHINE) POWERED BY C13 Engine Disassembly and Assembly 730C2 and 725C2 Articulated Truck Power Train Media Number -M0069866-02 Publication Date -01/10/2014 Date Updated -14/11/2016 i04937134 Torque Converter - Disassemble SMCS - 3101-015 Disassembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 395-1099 Link Bracket 3 B 1P-0520 Driver Gp 1 C 154-6181 Forcing Screw 2 Start By: a. Remove the torque converter. Illustration 1 g03114321 1/8 730C2 Articulated Truck 2L700001-UP (MACHINE) POWERED BY C13 Engine(M... 2019/12/26 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 6. 1. Attach Tooling (A) and a suitable lifting device to housing assembly (2). The weight of housing assembly (2) is approximately 30kg (70 lb). Remove bolts (1) and housing assembly (2). Illustration 2 g03114919 2. Use Tooling (B) in order to remove bearing (3). Remove ring (4). Illustration 3 g03114926 3. Remove ring (5) from piston (6). Remove piston (6). Remove O-ring seal (7). Illustration 4 g03115060 2/8 730C2 Articulated Truck 2L700001-UP (MACHINE) POWERED BY C13 Engine(M... 2019/12/26 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 7. 4. Remove bolts (8) and coupling assembly (9). Remove race (11). Remove retainer (10) and the O-ring seal. Illustration 5 g03115081 5. Remove plates and discs (12). Remove bearing (13). Note: Mark the sequence of plates and discs (12) for installation purposes. Illustration 6 g03115096 6. Use Tooling (C) in order to remove plate (14) and the O-ring seal. 3/8 730C2 Articulated Truck 2L700001-UP (MACHINE) POWERED BY C13 Engine(M... 2019/12/26 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 8. Illustration 7 g03704564 7. Remove O-ring seal (15). Remove race (16). Use Tooling (C) in order to remove plate (17). Illustration 8 g03115136 8. Remove dowels (18) and O-ring seal (19). Remove turbine (20). Illustration 9 g03115161 9. Remove hub (21). Illustration 10 g03116011 4/8 730C2 Articulated Truck 2L700001-UP (MACHINE) POWERED BY C13 Engine(M... 2019/12/26 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 9. 10. Remove race (22). Illustration 11 g03116021 11. Remove bearing (23). Illustration 12 g03116049 12. Use two people to reposition impeller (24). The weight of impeller (24) is approximately 31 kg (70 lb). Remove retaining ring (25). Remove impeller (24) from carrier (26). Note: Make sure that carrier (26) is supported before removing retaining ring (25). 5/8 730C2 Articulated Truck 2L700001-UP (MACHINE) POWERED BY C13 Engine(M... 2019/12/26 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 10. Illustration 13 g03116054 13. Remove race (27), bolts (28), and impeller (24) from adapter (29). Remove hub (30). Illustration 14 g03116118 14. Remove O-ring seal (31) from adapter (29). Illustration 15 g03116228 15. Remove bearing (32). Remove carrier (26) from stator (33). Illustration 16 g03116306 6/8 730C2 Articulated Truck 2L700001-UP (MACHINE) POWERED BY C13 Engine(M... 2019/12/26 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 11. Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 16. Remove bearing (34), rollers (35), and springs (36). Remove retaining ring (37) and plate (38). Illustration 17 g03116361 17. Reposition stator (33). Remove retaining ring (39) and plate (40). Illustration 18 g03116379 7/8 730C2 Articulated Truck 2L700001-UP (MACHINE) POWERED BY C13 Engine(M... 2019/12/26 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 12. Illustration 19 g03116398 18. Use a suitable press and Tooling (B) in order to remove cam (41) from stator (33). Once cam (41) is removed, remove retaining ring (42). Note: Mark orientation of cam (42) for assembly purposes. Copyright 1993 - 2019 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Thu Dec 26 16:52:19 UTC+0800 2019 8/8 730C2 Articulated Truck 2L700001-UP (MACHINE) POWERED BY C13 Engine(M... 2019/12/26 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 13. Shutdown SIS Previous Screen Product: ARTICULATED TRUCK Model: 730C2 ARTICULATED TRUCK 2L7 Configuration: 730C2 Articulated Truck 2L700001-UP (MACHINE) POWERED BY C13 Engine Disassembly and Assembly 730C2 and 725C2 Articulated Truck Power Train Media Number -M0069866-02 Publication Date -01/10/2014 Date Updated -14/11/2016 i04937139 Torque Converter - Assemble SMCS - 3101-016 Assembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 395-1099 Link Bracket 3 B 1P-0520 Driver Gp 1 NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. 1/9 730C2 Articulated Truck 2L700001-UP (MACHINE) POWERED BY C13 Engine(M... 2019/12/26 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 14. Illustration 1 g03116379 Illustration 2 g03116398 1. Install retaining ring (42). Raise the temperature of stator (33) and lower the temperature of cam (41). Use Tooling (B) and a suitable press in order to install cam (41). Illustration 3 g03116306 2/9 730C2 Articulated Truck 2L700001-UP (MACHINE) POWERED BY C13 Engine(M... 2019/12/26 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 15. Illustration 4 g03116576 Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. 2. Position plate (38). Install retaining ring (37). Position bearing (34). Install carrier (26). Reposition stator (33). Install springs (36) with the maximum number of loops to the outside. Install rollers (35). Note: Carrier (26) should only rotate counterclockwise once rollers (35) and springs (36) are installed. Illustration 5 g03116603 3. Position plate (40). Install retaining ring (39). 3/9 730C2 Articulated Truck 2L700001-UP (MACHINE) POWERED BY C13 Engine(M... 2019/12/26 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 16. Illustration 6 g03116118 4. Install O-ring seal (31) in adapter (29). Illustration 7 g03116054 5. Position impeller (24) on adapter (29). Position hub (30). Install bolts (28). Tighten bolts (28) to a torque of 105 ± 14 N·m (77 ± 10 lb ft). Install race (27). Illustration 8 g03116228 6. Install carrier (26) onto stator (33). Install bearing (32). 4/9 730C2 Articulated Truck 2L700001-UP (MACHINE) POWERED BY C13 Engine(M... 2019/12/26 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 17. Illustration 9 g03116049 7. Use two people in order to reposition impeller (24) on carrier (26). The weight of impeller (24) is approximately 31 kg (70 lb). Install retaining ring (25). Illustration 10 g03116021 8. Install bearing (23). Illustration 11 g03116011 9. Install race (22). 5/9 730C2 Articulated Truck 2L700001-UP (MACHINE) POWERED BY C13 Engine(M... 2019/12/26 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 18. Thank you very much for your reading. Please Click Here. Then Get COMPLETE MANUAL. NO WAITING NOTE: If there is no response to click on the link above, please download the PDF document first and then click on it.
  • 19. Illustration 12 g03115161 10. Install hub (21). Illustration 13 g03115136 11. Position turbine (20). Install O-ring seal (19). Install dowels (18) to a height of 37.0 ± 0.5 mm (1.46 ± 0.02 inch). Illustration 14 g03116694 12. Install plate (17) and race (16). Install O-ring seal (15). 6/9 730C2 Articulated Truck 2L700001-UP (MACHINE) POWERED BY C13 Engine(M... 2019/12/26 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 20. Illustration 15 g03116696 13. Install plate (14) and O-ring seal. Illustration 16 g03115081 14. Install bearing (13). Install discs and plates (12). Illustration 17 g03115060 15. Install coupling assembly (9) and bolts (8). Tighten bolts (8) to a torque of 60 ± 7 N·m (44 ± 5 lb ft). Install race (11). Install retainer and O-ring seal (10). 7/9 730C2 Articulated Truck 2L700001-UP (MACHINE) POWERED BY C13 Engine(M... 2019/12/26 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 21. Illustration 18 g03114926 16. Install O-ring seal (7). Install piston (6). Install ring (5). Illustration 19 g03114919 17. Lower the temperature of bearing (3). Use Tooling (B) in order to install bearing (3). Ensure that bearing (3) is flush with the inside of the housing. Install ring (4). Illustration 20 g03114321 18. The weight of housing assembly (2) is approximately 32 kg (70 lb). Attach Tooling (A) and a suitable lifting device to housing assembly (2).Install housing assembly (2). Tighten bolts (1) to a torque of 60 ± 7 N·m (44 ± 5 lb ft). 8/9 730C2 Articulated Truck 2L700001-UP (MACHINE) POWERED BY C13 Engine(M... 2019/12/26 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 22. End By: a. Install the torque converter. Copyright 1993 - 2019 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Thu Dec 26 16:53:15 UTC+0800 2019 9/9 730C2 Articulated Truck 2L700001-UP (MACHINE) POWERED BY C13 Engine(M... 2019/12/26 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 23. Shutdown SIS Previous Screen Product: ARTICULATED TRUCK Model: 730C2 ARTICULATED TRUCK 2L7 Configuration: 730C2 Articulated Truck 2L700001-UP (MACHINE) POWERED BY C13 Engine Disassembly and Assembly 730C2 and 725C2 Articulated Truck Power Train Media Number -M0069866-02 Publication Date -01/10/2014 Date Updated -14/11/2016 i04938461 Torque Converter - Install SMCS - 3101-012 Installation Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 350-4401 Adapter Plate 1 B 1U-5750 Engine Stand 1 1P-2850 Oil Drain Cart 1 C 395-1099 Link Bracket 3 NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products. Dispose of all fluids according to local regulations and mandates. 1/3 730C2 Articulated Truck 2L700001-UP (MACHINE) POWERED BY C13 Engine(M... 2019/12/26 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...