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Service Repair Manual
Models
305.5E Mini Hydraulic Excavator
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Product: MINI HYD EXCAVATOR
Model: 305.5E MINI HYD EXCAVATOR FSC
Configuration: 305.5E Mini Hydraulic Excavator FSC00001-UP (MACHINE)
Disassembly and Assembly
303E CR, 303.5E, 304E, 305.5E and 305E Mini Hydraulic Excavators Machine
Systems
Media Number -UENR0148-04 Publication Date -01/10/2016 Date Updated -25/10/2016
i06024633
Final Drive and Travel Motor - Disassemble
SMCS - 4050-015; 4351-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-9895 Crossblock 1
B 1P-1857 Retaining Ring Pliers 1
C 9S-9152 Bearing Puller Gp 1
D 289-6052 Spanner Wrench 1
Start By:
A. Remove the final drive and the travel motor.
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Illustration 1 g01244969
Illustration 2 g01244970
1. Remove plug (1) .
2. Remove wire (2) and cover (1A) .
Illustration 3 g01244971
3. Remove O-ring seal (3) .
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Illustration 4 g01244973
4. Remove plate (4) .
Illustration 5 g01244975
5. Remove gears (5) and bearings (6) .
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Illustration 6 g01244977
6. Remove gear (8) and carrier (7) .
Illustration 7 g01244979
7. Remove screws (9) , ring (10) , and gear (11) .
Illustration 8 g01244980
8. Remove gears (12) and bearings (13) .
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Illustration 9 g01244981
9. Remove washers (14) .
Illustration 10 g01244982
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
10. Remove plug (15) and the O-ring seal.
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Illustration 11 g01244984
11. Remove spring (16) .
Illustration 12 g01244985
12. Remove plug (17) and the O-ring seal.
Illustration 13 g01244986
13. Remove spool (18) .
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Illustration 14 g01244987
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
14. Remove plug (19) and the O-ring seal.
Illustration 15 g01244988
15. Remove retainer (20) and spring (21) .
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Illustration 16 g01244989
16. Remove spool (22) .
Illustration 17 g01244991
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
17. Remove bolts (23) and head (24) .
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Illustration 18 g01244992
18. Remove port plate (25) , bearing (27) , and pins (26) .
Illustration 19 g01244993
19. Remove springs (28) from piston (32) .
20. Remove O-ring seal (29) , O-ring seals (30) , and O-ring seals (31) .
Illustration 20 g01244994
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21. Install Tooling (A) .
22. Apply approximately 345 kPa (50 psi)of shop air pressure in order to remove piston (32) .
Illustration 21 g01244996
23. Remove O-ring seals (34) and backup rings (33) .
Illustration 22 g01244997
24. Remove barrel (36) and plate (35) .
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Illustration 23 g01244999
25. Remove pins (37) .
Illustration 24 g01244998
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
26. Use a suitable press and Tooling (B) in order to remove retaining ring (38) .
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Illustration 25 g01245000
27. Remove washers (39) , spring (41) , and washer (40) .
Illustration 26 g01245002
28. Remove bearing (43) , pistons (42) , and retainer (44) .
Illustration 27 g01245005
29. Remove swashplate (45) .
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Illustration 28 g01245007
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
30. Remove pistons (46) , balls (49) , shaft (47) , and bearing (48) .
Illustration 29 g01245008
31. Use Tooling (C) in order to remove bearing (48) from shaft (47) .
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Illustration 30 g01245009
32. Remove springs (50) and seal (51) .
Illustration 31 g01245010
33. Remove bolts (52) .
34. Use Tooling (D) in order to remove nut (53) .
35. Remove ring gear (54) from motor housing (55) .
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Illustration 32 g03779864
Illustration 33 g03779867
Illustration 34 g03779907
36. Remove plug (56) . There is a count of 132 balls (57) . Remove balls (57) .
37. Remove Duo-Cone seal (58) and bearing (59) .
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Illustration 35 g03779912
38. Remove Duo-Cone seal (60) .
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Feb 12 10:43:07 UTC+0800 2020
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Thank you very much for
your reading. Please Click
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Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305.5E MINI HYD EXCAVATOR FSC
Configuration: 305.5E Mini Hydraulic Excavator FSC00001-UP (MACHINE)
Disassembly and Assembly
303E CR, 303.5E, 304E, 305.5E and 305E Mini Hydraulic Excavators Machine
Systems
Media Number -UENR0148-04 Publication Date -01/10/2016 Date Updated -25/10/2016
i06906730
Final Drive and Travel Motor - Disassemble
SMCS - 4050-015; 4351-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-9895 Crossblock 1
B 1P-1857 Retaining Ring Pliers 1
C 289-6053 2 Spanner Wrench 1
D 9S-9152 Bearing Puller Gp 1
Start By:
a. Remove the final drive and the travel motor.
1/12
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Illustration 1 g01242982
1. Remove plug (2), ring (1), and cover (3).
Illustration 2 g01242984
2. Remove bolts (4) and retainer (5).
Illustration 3 g01242987
3. Remove gears (6), gear (8), and bearings (7).
Illustration 4 g01242988
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4. Remove washer (10) and carrier (9).
Illustration 5 g01242989
5. Remove bolts (11) and retainers (12).
Illustration 6 g01242991
6. Remove gears (13), gear (15), and bearings (14).
Illustration 7 g01242992
7. Remove washers (16), coupling (17), washer (18), and setscrews (19).
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Caterpillar Cat 305.5E Mini Hydraulic Excavator (Prefix FSC) Service Repair Manual (FSC00001 and up).pdf

  • 1. Service Repair Manual Models 305.5E Mini Hydraulic Excavator
  • 2. Shutdown SIS Previous Screen Product: MINI HYD EXCAVATOR Model: 305.5E MINI HYD EXCAVATOR FSC Configuration: 305.5E Mini Hydraulic Excavator FSC00001-UP (MACHINE) Disassembly and Assembly 303E CR, 303.5E, 304E, 305.5E and 305E Mini Hydraulic Excavators Machine Systems Media Number -UENR0148-04 Publication Date -01/10/2016 Date Updated -25/10/2016 i06024633 Final Drive and Travel Motor - Disassemble SMCS - 4050-015; 4351-015 Disassembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1U-9895 Crossblock 1 B 1P-1857 Retaining Ring Pliers 1 C 9S-9152 Bearing Puller Gp 1 D 289-6052 Spanner Wrench 1 Start By: A. Remove the final drive and the travel motor. 1/16 305.5E Mini Hydraulic Excavator FSC00001-UP (MACHINE)(SEBP6449 - 14) - Doc... 2020/2/12 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 3. Illustration 1 g01244969 Illustration 2 g01244970 1. Remove plug (1) . 2. Remove wire (2) and cover (1A) . Illustration 3 g01244971 3. Remove O-ring seal (3) . 2/16 305.5E Mini Hydraulic Excavator FSC00001-UP (MACHINE)(SEBP6449 - 14) - Doc... 2020/2/12 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 4. Illustration 4 g01244973 4. Remove plate (4) . Illustration 5 g01244975 5. Remove gears (5) and bearings (6) . 3/16 305.5E Mini Hydraulic Excavator FSC00001-UP (MACHINE)(SEBP6449 - 14) - Doc... 2020/2/12 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 5. Illustration 6 g01244977 6. Remove gear (8) and carrier (7) . Illustration 7 g01244979 7. Remove screws (9) , ring (10) , and gear (11) . Illustration 8 g01244980 8. Remove gears (12) and bearings (13) . 4/16 305.5E Mini Hydraulic Excavator FSC00001-UP (MACHINE)(SEBP6449 - 14) - Doc... 2020/2/12 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 6. Illustration 9 g01244981 9. Remove washers (14) . Illustration 10 g01244982 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 10. Remove plug (15) and the O-ring seal. 5/16 305.5E Mini Hydraulic Excavator FSC00001-UP (MACHINE)(SEBP6449 - 14) - Doc... 2020/2/12 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 7. Illustration 11 g01244984 11. Remove spring (16) . Illustration 12 g01244985 12. Remove plug (17) and the O-ring seal. Illustration 13 g01244986 13. Remove spool (18) . 6/16 305.5E Mini Hydraulic Excavator FSC00001-UP (MACHINE)(SEBP6449 - 14) - Doc... 2020/2/12 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 8. Illustration 14 g01244987 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 14. Remove plug (19) and the O-ring seal. Illustration 15 g01244988 15. Remove retainer (20) and spring (21) . 7/16 305.5E Mini Hydraulic Excavator FSC00001-UP (MACHINE)(SEBP6449 - 14) - Doc... 2020/2/12 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 9. Illustration 16 g01244989 16. Remove spool (22) . Illustration 17 g01244991 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 17. Remove bolts (23) and head (24) . 8/16 305.5E Mini Hydraulic Excavator FSC00001-UP (MACHINE)(SEBP6449 - 14) - Doc... 2020/2/12 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 10. Illustration 18 g01244992 18. Remove port plate (25) , bearing (27) , and pins (26) . Illustration 19 g01244993 19. Remove springs (28) from piston (32) . 20. Remove O-ring seal (29) , O-ring seals (30) , and O-ring seals (31) . Illustration 20 g01244994 9/16 305.5E Mini Hydraulic Excavator FSC00001-UP (MACHINE)(SEBP6449 - 14) - Doc... 2020/2/12 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 11. 21. Install Tooling (A) . 22. Apply approximately 345 kPa (50 psi)of shop air pressure in order to remove piston (32) . Illustration 21 g01244996 23. Remove O-ring seals (34) and backup rings (33) . Illustration 22 g01244997 24. Remove barrel (36) and plate (35) . 10/16 305.5E Mini Hydraulic Excavator FSC00001-UP (MACHINE)(SEBP6449 - 14) - D... 2020/2/12 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 12. Illustration 23 g01244999 25. Remove pins (37) . Illustration 24 g01244998 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 26. Use a suitable press and Tooling (B) in order to remove retaining ring (38) . 11/16 305.5E Mini Hydraulic Excavator FSC00001-UP (MACHINE)(SEBP6449 - 14) - D... 2020/2/12 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 13. Illustration 25 g01245000 27. Remove washers (39) , spring (41) , and washer (40) . Illustration 26 g01245002 28. Remove bearing (43) , pistons (42) , and retainer (44) . Illustration 27 g01245005 29. Remove swashplate (45) . 12/16 305.5E Mini Hydraulic Excavator FSC00001-UP (MACHINE)(SEBP6449 - 14) - D... 2020/2/12 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 14. Illustration 28 g01245007 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 30. Remove pistons (46) , balls (49) , shaft (47) , and bearing (48) . Illustration 29 g01245008 31. Use Tooling (C) in order to remove bearing (48) from shaft (47) . 13/16 305.5E Mini Hydraulic Excavator FSC00001-UP (MACHINE)(SEBP6449 - 14) - D... 2020/2/12 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 15. Illustration 30 g01245009 32. Remove springs (50) and seal (51) . Illustration 31 g01245010 33. Remove bolts (52) . 34. Use Tooling (D) in order to remove nut (53) . 35. Remove ring gear (54) from motor housing (55) . 14/16 305.5E Mini Hydraulic Excavator FSC00001-UP (MACHINE)(SEBP6449 - 14) - D... 2020/2/12 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 16. Illustration 32 g03779864 Illustration 33 g03779867 Illustration 34 g03779907 36. Remove plug (56) . There is a count of 132 balls (57) . Remove balls (57) . 37. Remove Duo-Cone seal (58) and bearing (59) . 15/16 305.5E Mini Hydraulic Excavator FSC00001-UP (MACHINE)(SEBP6449 - 14) - D... 2020/2/12 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 17. Illustration 35 g03779912 38. Remove Duo-Cone seal (60) . Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Wed Feb 12 10:43:07 UTC+0800 2020 16/16 305.5E Mini Hydraulic Excavator FSC00001-UP (MACHINE)(SEBP6449 - 14) - D... 2020/2/12 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 18. Thank you very much for your reading. Please Click Here. Then Get COMPLETE MANUAL. NO WAITING NOTE: If there is no response to click on the link above, please download the PDF document first and then click on it.
  • 19. Shutdown SIS Previous Screen Product: MINI HYD EXCAVATOR Model: 305.5E MINI HYD EXCAVATOR FSC Configuration: 305.5E Mini Hydraulic Excavator FSC00001-UP (MACHINE) Disassembly and Assembly 303E CR, 303.5E, 304E, 305.5E and 305E Mini Hydraulic Excavators Machine Systems Media Number -UENR0148-04 Publication Date -01/10/2016 Date Updated -25/10/2016 i06906730 Final Drive and Travel Motor - Disassemble SMCS - 4050-015; 4351-015 Disassembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1U-9895 Crossblock 1 B 1P-1857 Retaining Ring Pliers 1 C 289-6053 2 Spanner Wrench 1 D 9S-9152 Bearing Puller Gp 1 Start By: a. Remove the final drive and the travel motor. 1/12 305.5E Mini Hydraulic Excavator FSC00001-UP (MACHINE)(SEBP6449 - 14) - Doc... 2020/2/12 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 20. Illustration 1 g01242982 1. Remove plug (2), ring (1), and cover (3). Illustration 2 g01242984 2. Remove bolts (4) and retainer (5). Illustration 3 g01242987 3. Remove gears (6), gear (8), and bearings (7). Illustration 4 g01242988 2/12 305.5E Mini Hydraulic Excavator FSC00001-UP (MACHINE)(SEBP6449 - 14) - Doc... 2020/2/12 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 21. 4. Remove washer (10) and carrier (9). Illustration 5 g01242989 5. Remove bolts (11) and retainers (12). Illustration 6 g01242991 6. Remove gears (13), gear (15), and bearings (14). Illustration 7 g01242992 7. Remove washers (16), coupling (17), washer (18), and setscrews (19). 3/12 305.5E Mini Hydraulic Excavator FSC00001-UP (MACHINE)(SEBP6449 - 14) - Doc... 2020/2/12 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...