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Expert Lecture on Importance of Standby Power
Supply: Industry Overview
By
MANIESH AGARWAL
PRIME POWER SYSTEMS
manish.agarwal.@primepowers.net
Power is the Main Source of
Modern Life and Engineering.
India is the 3rd largest Country to Produce and
CONSUME POWER in the world.
(First and second are China & US).
India generates ABOUT 13.85 Lacs MW
per year or 13,85,000 MW / Year
approximately.
(China generates 75Lacs + and US about 43 Lacs +
MW / year.)
# Max power in India is generated from Coal Based
Power Plants ( others are Oil based, Natural Gas based
, Thermal ,Nuclear Diesel etc )
1. in 1947 Population was 3.3 Crores – Power
Produced about 1362MW and usage was
16.3 units per capita yearly.
2. In 2002 Population was 108 Crores – Power
Produced about 85000MW and usage was 465
units per capita yearly.
3. In 2021 Population is about 135 Crores – Power
Produced about 13,83,000 MW and usage have
increased to 1200 units per capita yearly.
Grid is the Main source of power -
Sometimes not continuous or
sufficient.
WE have - surplus power generation capacity .
Lacks Transmission & Distribution infrastructure.
(which is still underway being a developing
country).
Other popular/ common dependable
Standby sources are :
a)UPS – Battery operated. (Cannot be used for
torque loads or long hours ).
b)Windmills. – Air and space driven. (clear flow of
wind and open land required not possible in
developed industrial areas)
c)Diesel Generators- Diesel and Gas based. (Easy /
long life / long hours)
Expert Lecture on Importance of standby power
supply: Industry Overview
GENERATORS .
a)Petrol / Kerosene – 0.5 to 3 KVA .
b) (HSD )Diesel - 5KVA to 2500KVA and
then multiples / parallel operation.
c)Gas based – 2.5MW upwards.
Popular in Industry
1. 30KVA to 125KVA DG sets – Small to medium Industry
2. 160- 380KVA DG sets – Medium to Semi Large
Industires.
3. 500KVA to 750 KVA – Large Scale industries.
4. 1010KVA and Upwards – Heavy Industries.
Installation of DG set .
1)Power & Control Cabling .
2)Earthing Pits and Strips.
3)Exhaust Piping .
4)Fuel Piping.
5)Battery Charging.
Finally commissioning of the DG set.
DG set consists of :
Engine – Radiator cooled / Heat Exchanger Type.
Alternator -415V 50Hz 1500rpm.
Common Baseframe to mount E+A .
Fuel Tank
Batteries with Leads.
Silencer
Control Panel
Acoustic Enclosure CPCB Approved.
(ie 75dB at 1 meter distance under free field condition.)
Expert Lecture on Importance of standby power
supply: Industry Overview
Panels.
Standard Manual Panel .
AMF panel .
Synchronising Panel. /
Parallel operation panel .
Expert Lecture on Importance of standby power
supply: Industry Overview
Life of Genset
2 yrs warranty .
About 10-12000 hours for top overhaul.
18-20000 working hours for major overhaul.
Periodic maintenance after 500 hours for filter
and oil change.
Approvals required.
Electrical inspector approval. – by user.
CPCB – Noise Pollution is already labeled
from factory.
Proper Ventilation
1.5mtrs each side required for movement
and operation.
If two gensets are placed side by side about
2.5mtrs gap recommended.
Expert Lecture on Importance of standby power
supply: Industry Overview
Sound Proof DG
Running cost
About 3.6 to 3.75 units per litre the genset
generates + Oil negligible cost
That is running cost is about Rs25/ unit.
Expert Lecture on Importance of standby power
supply: Industry Overview
DG SETS
DG sets mandatory
in Towers / Malls / Industry etc .
Any Tower Having Fire fighting or lift need to
have DG set .
Any Industry having continuous supply chain
need to have a genset .
Any industry Mall or Office building having
power cuts need to have DG set .
Expert Lecture on Importance of standby power
supply: Industry Overview
DG Control Panel.
Expert lecture on importance of standby power supply  industry overview

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Expert lecture on importance of standby power supply industry overview

  • 1.
  • 2. Expert Lecture on Importance of Standby Power Supply: Industry Overview By MANIESH AGARWAL PRIME POWER SYSTEMS manish.agarwal.@primepowers.net
  • 3. Power is the Main Source of Modern Life and Engineering. India is the 3rd largest Country to Produce and CONSUME POWER in the world. (First and second are China & US).
  • 4.
  • 5. India generates ABOUT 13.85 Lacs MW per year or 13,85,000 MW / Year approximately. (China generates 75Lacs + and US about 43 Lacs + MW / year.) # Max power in India is generated from Coal Based Power Plants ( others are Oil based, Natural Gas based , Thermal ,Nuclear Diesel etc )
  • 6. 1. in 1947 Population was 3.3 Crores – Power Produced about 1362MW and usage was 16.3 units per capita yearly. 2. In 2002 Population was 108 Crores – Power Produced about 85000MW and usage was 465 units per capita yearly. 3. In 2021 Population is about 135 Crores – Power Produced about 13,83,000 MW and usage have increased to 1200 units per capita yearly.
  • 7.
  • 8. Grid is the Main source of power - Sometimes not continuous or sufficient. WE have - surplus power generation capacity . Lacks Transmission & Distribution infrastructure. (which is still underway being a developing country).
  • 9.
  • 10. Other popular/ common dependable Standby sources are : a)UPS – Battery operated. (Cannot be used for torque loads or long hours ). b)Windmills. – Air and space driven. (clear flow of wind and open land required not possible in developed industrial areas) c)Diesel Generators- Diesel and Gas based. (Easy / long life / long hours)
  • 11.
  • 12.
  • 13. Expert Lecture on Importance of standby power supply: Industry Overview
  • 14. GENERATORS . a)Petrol / Kerosene – 0.5 to 3 KVA . b) (HSD )Diesel - 5KVA to 2500KVA and then multiples / parallel operation. c)Gas based – 2.5MW upwards.
  • 15.
  • 16. Popular in Industry 1. 30KVA to 125KVA DG sets – Small to medium Industry 2. 160- 380KVA DG sets – Medium to Semi Large Industires. 3. 500KVA to 750 KVA – Large Scale industries. 4. 1010KVA and Upwards – Heavy Industries.
  • 17.
  • 18. Installation of DG set . 1)Power & Control Cabling . 2)Earthing Pits and Strips. 3)Exhaust Piping . 4)Fuel Piping. 5)Battery Charging. Finally commissioning of the DG set.
  • 19.
  • 20.
  • 21. DG set consists of : Engine – Radiator cooled / Heat Exchanger Type. Alternator -415V 50Hz 1500rpm. Common Baseframe to mount E+A . Fuel Tank Batteries with Leads. Silencer Control Panel Acoustic Enclosure CPCB Approved. (ie 75dB at 1 meter distance under free field condition.)
  • 22. Expert Lecture on Importance of standby power supply: Industry Overview
  • 23.
  • 24. Panels. Standard Manual Panel . AMF panel . Synchronising Panel. / Parallel operation panel .
  • 25. Expert Lecture on Importance of standby power supply: Industry Overview
  • 26.
  • 27. Life of Genset 2 yrs warranty . About 10-12000 hours for top overhaul. 18-20000 working hours for major overhaul. Periodic maintenance after 500 hours for filter and oil change.
  • 28.
  • 29. Approvals required. Electrical inspector approval. – by user. CPCB – Noise Pollution is already labeled from factory.
  • 30.
  • 31. Proper Ventilation 1.5mtrs each side required for movement and operation. If two gensets are placed side by side about 2.5mtrs gap recommended.
  • 32. Expert Lecture on Importance of standby power supply: Industry Overview Sound Proof DG
  • 33.
  • 34. Running cost About 3.6 to 3.75 units per litre the genset generates + Oil negligible cost That is running cost is about Rs25/ unit.
  • 35. Expert Lecture on Importance of standby power supply: Industry Overview DG SETS
  • 36.
  • 37. DG sets mandatory in Towers / Malls / Industry etc . Any Tower Having Fire fighting or lift need to have DG set . Any Industry having continuous supply chain need to have a genset . Any industry Mall or Office building having power cuts need to have DG set .
  • 38. Expert Lecture on Importance of standby power supply: Industry Overview DG Control Panel.