Moldflow Analysis Presentation

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  • Polysmart Technologies Pvt Ltd. Is a spin off from Jyoti Plastic Works and focused on Engineering Services for plastics. Jyoti Plastics is designing and producing industrial components for last 50 years using top end engineering polymers. Jyoti has divisions for material compounding, tooling and composite products design and manufacturing. What sets Polysmart apart from it’s competitors is that, Polysmart is driven by processes and methodologies. We have clearly defined processes for project estimation, response to RFQ, developed templates for estimating product costs, material selection techniques etc. Polysmart has been regularly appreciated by clients for its professional services and reports providing solutions rather than findings. We maintain strict confidentiality about client data. Each Polysmart associate has a login id to get data only assigned to him. The USB, CD/DVD write is disconnected, only official email system allowed and attachments over 2 MB are disallowed.
  • We have independent Project Managers to handle the activities and leading their teams. Project Manager CAD looks after activities comprising of Product Design and Mold design, Moldflow Project Manager handles Moldflow projects and FEA Manager handles FEA related projects. We have SUN workstation with Dual processors and 8 GB Ram speed. We have Moldflow, Unigraphics, Solidworks, Hypermesh and Radioss software. All softwares are under maintenance contract and updated to the latest version. We have Best practices for Product design, Mold design, Moldflow and FEA. Associates follow these best practices to minimize errors and become more productive.
  • A large amount of investments are done upfront when a product is conceptualized. Any changes to be made once a product is conceptualized can cost a lot or may even drain up entire investments. We follow the NPD process to ensure that the product passes through all the criteria. We take extra effort to go through the ideation phase and build the business case. We consider the changes in materials, the flexibility of design to incorporate future developments and the flexibility to be one up in competition.
  • Moldflow Analysis Presentation

    1. 2. Company Background <ul><li>The Only Silver Certified Moldflow Consultant in Asia. </li></ul><ul><li>Established in 2005 with Dedication & Focus in Plastic Design. </li></ul><ul><li>Design Center at Mumbai and Pune with representatives in USA. </li></ul><ul><li>Backed by a well established Jyoti Group. The Industrial product designer and manufacturer of plastic components. </li></ul><ul><li>Over 50 years of domain experience in metal and import substitution with engineering plastics in the Automotive, White Goods, Water Treatment, Fluid Engineering, Process and Electrical/Electronic industries. </li></ul><ul><li>Group Turnover @ 400 millions. </li></ul><ul><li>Having CRISIL SE 1A rating indicating excellent financial status. </li></ul>
    2. 3. Our Mission <ul><li>“ Mission is Perfection” </li></ul><ul><li>‘ Perfection may never be attainable but in chasing Perfection we will achieve Excellence.’ </li></ul><ul><li>Our goal is to be recognized as a world leader in Plastics Engineering Services, by leveraging over 50 years of trusted domain Competencies, and creating a compelling competitive advantage  for our customers by offering outstanding value in terms of Quality, Cost, Delivery and  Services. </li></ul>
    3. 4. <ul><li>Customized and dedicated project management teams. </li></ul><ul><li>World class in-house product design and development infrastructure. </li></ul><ul><li>Proven, new product development process using Design for Six Sigma methodology. </li></ul><ul><li>Well established processes for product design, tool design, tool manufacturing and plastics part production. </li></ul><ul><li>Client appreciations for professionalism and cost optimization. </li></ul><ul><li>In-house “ Concept-to-commerce ” facilities which include Injection molding, Composite Molding , Plastic Fabrication, Tool Room and Component Testing. </li></ul>Our Strengths
    4. 5. <ul><li>Moldflow Silver Certification </li></ul><ul><li>Polysmart is an authorized and certified Moldflow Consulting Partner. We have achieved Silver Certification, which is the highest certification level held by any consulting partner. </li></ul><ul><li>( http://www.moldflow.com/stp/english/services/consulting_partners.htm )   </li></ul><ul><li>This endorsement by Moldflow Corporation is your assurance that Polysmart ‘s analysts have completed a rigorous training and testing program. Authorized consultants are proficient in the latest versions of Moldflow software. </li></ul><ul><li>As part of this program, Moldflow Corporation enforce strict standards for the quality of services offered. </li></ul><ul><li>Silver Certification is the measure of our skills and the accuracy of your results. </li></ul>Our Achievement
    5. 6. Cluster 1 : CAD Design Services <ul><li>Concept design </li></ul><ul><li>Product Design </li></ul><ul><li>DFM /DFA </li></ul><ul><li>2D to 3D modeling </li></ul><ul><li>GD&T ,Tolerance stack-up </li></ul><ul><li>DFMEA </li></ul><ul><li>Design optimization </li></ul><ul><li>Metal to plastics conversion </li></ul><ul><li>Value engineering </li></ul>Sample Recd. from Customer Final Product
    6. 7. Cluster 2 : CAE Services <ul><li>Meshing Services </li></ul><ul><li>Moldflow Analysis </li></ul><ul><li>Structural Analysis (FEA) </li></ul><ul><li>Crash/Impact Analysis </li></ul><ul><li>CFD Analysis </li></ul><ul><li>Linear & Non Linear Analysis </li></ul>
    7. 8. 2.1 : Moldflow Analysis <ul><li>MPI Midplane, Fusion, 3D </li></ul><ul><li>MPI Flow, Cool, Warp, Stress, Fiber </li></ul><ul><li>MPI Co injection, Gas Assist </li></ul><ul><li>Valve gate optimization studies </li></ul><ul><li>Tool design audit </li></ul>
    8. 9. 2.2 : FEA Analysis Types of analyses <ul><li>Linear buckling </li></ul><ul><ul><li>Rough estimation of buckling loads </li></ul></ul><ul><ul><li>Low computational costs </li></ul></ul><ul><li>Nonlinear buckling </li></ul><ul><ul><li>Accurate estimation of buckling loads </li></ul></ul><ul><ul><li>High computational costs </li></ul></ul><ul><li>Drop tests </li></ul><ul><ul><li>Determination of critical stress areas/possible crack locations </li></ul></ul><ul><ul><li>Effect of drop angles </li></ul></ul><ul><ul><li>Highly complex problem (Fluid-Structure Interaction) </li></ul></ul><ul><ul><li>Side impact </li></ul></ul>
    9. 10. Cluster 2.3 : CFD Field of Expertise <ul><li>Meshing for CFD Application </li></ul><ul><ul><li>Geometry generation and cleanup </li></ul></ul><ul><ul><li>Multi Block Structured Grid Generation </li></ul></ul><ul><ul><li>Tetrahedral, Hexahedral and Hybrid Meshing </li></ul></ul><ul><li>Computational Fluid Dynamics </li></ul><ul><ul><li>Internal as well as External Flow </li></ul></ul><ul><ul><li>Steady as well as Transient flow </li></ul></ul><ul><ul><li>Computational Aero Acoustics </li></ul></ul><ul><ul><li>HVAC </li></ul></ul><ul><ul><li>Electronic component Cooling </li></ul></ul><ul><ul><li>Combustion Simulation </li></ul></ul><ul><ul><li>Rotary Machinery </li></ul></ul><ul><ul><li>Multi-physics analysis </li></ul></ul><ul><li>Customize product development </li></ul><ul><ul><li>User Defined Functions (UDF) </li></ul></ul><ul><ul><li>Specific CFD tool development </li></ul></ul><ul><ul><li>Customization of existing CFD products </li></ul></ul>
    10. 11. HVAC Capabilities HVAC Design and optimization of HVAC ducts HVAC simulation for human comfort and safety in vehicles HVAC design and simulation of offices for attaining least power consumption Design of High performance data centers for uniform cooling of servers
    11. 12. 5Min 10Min 20Min 15Min Windshield De-icing/Defrosting Analysis Steady State Analysis Contours of Liquid Fraction
    12. 13. Software Expertise In CFD <ul><li>Geometry Creation </li></ul><ul><ul><li>Solid works, ProE </li></ul></ul><ul><li>CAD cleanup </li></ul><ul><ul><li>ANSA, Hyper mesh </li></ul></ul><ul><li>Surface Meshing </li></ul><ul><ul><li>ANSA, Hyper mesh, ICEM CFD, GAMBIT, Star CCM+ </li></ul></ul><ul><li>Volume Meshing </li></ul><ul><ul><li>TGrid, ICEM CFD, Gambit, FLOTHERM, FLOVENT, Star CCM+ </li></ul></ul><ul><li>Solver </li></ul><ul><ul><li>FLOTHERM, FLOVENT, Fluent, CFX, Star CD, Star CCM+ </li></ul></ul><ul><li>Post processing </li></ul><ul><ul><li>Tecplot, CFView, ViewZ </li></ul></ul>
    13. 14. Cluster 3 :Tool Design & Reverse Engineering <ul><li>Plastic Injection Mould design Services </li></ul><ul><li>Soft tooling services. </li></ul><ul><li>3Dprinting ,RPT </li></ul><ul><li>( SLA,SLS,FDM 900) </li></ul><ul><li>Cloud data creation & Conversion </li></ul><ul><li>CMM & white light scanning </li></ul><ul><li>Re-Engineering of Part </li></ul>
    14. 15. Our Process Enquiry Product Concepts/ Performance Requirements Product Samples Product Drawing Customer Approval Feasibility Analysis (Financial/ Technical) Product Engineering Reverse Engineering CAD Model CAE Analysis Prototyping Assembly testing Functional Testing Tooling Pilot Production Regular production Import drawing Project Management and Quality Systems Customer Approval
    15. 16. New Product Development (NPD) Process Gate 4 Stage 5 Voice of Customer Ideation Stage 1 Build Business case Customer Inputs Market Intelligence Competing products Gate 1 Cost, Product Variation Product, Design flexibility Features Gate 2 Gate 3 Design Concepts, Product Engineering, DFSS, DFMA, Prototype Soft Tooling Product Development Stage 2 Stage 3 Gate 4 Stage 4 Production planning Pilot Production, PPAP & Production Product, Process, and production validation Sample Production lot, QAP, Processes, machine planning
    16. 17. What we can Offer to our Clients
    17. 18. Our Valued Customers - Appliance & Other
    18. 19. Our Valued Customers- Automotive (OEM,Tire One Companies Directly or through Vendors)
    19. 20. POLYSMART TECHNOLOGIES PVT. LTD. 94,Bombay Talkies Compound, Malad (West) Mumbai:- 400064 India. Tel:- +91-22-28824448, +91-22-28823241,91-22-28813508. Fax:- +91-22-28820629 B-67 & 68, Shrinath Chambers 3 rd Floor Sant Dyaneshwar Paduka Chowk, Pune : - 411005 India. Tel: - +91-20-25520311/ 312 , Mobile:- 9689915196 Fax: - +91-20-25520311 Website: www.polysmart.com Email:- rishiraj@polysmart.com

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