my Sit-Down WitH
Colonial ameriCan

Craftsmen
            By rex Hammock
Three decades ago, i married into a family whose
members love furniture made during the early days of
america. By merely t...
(3)




(1)                                                              (2)




                                         ...
Creating your own
Our 13-person group included—among
others—a medical doctor, a State

                                   ...
began to be carried out by specialists       later. After several hours of shaving,      chair becomes more than the sum o...
How to
                                                  make your own
                                                   ...
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My Sitdown Visit with a Colonial American Craftsman

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An article I wrote that appears in the January-February issue of American Spirit Magazine. (Used with permission.) An HTML version of the article can be found here.

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My Sitdown Visit with a Colonial American Craftsman

  1. 1. my Sit-Down WitH Colonial ameriCan Craftsmen By rex Hammock
  2. 2. Three decades ago, i married into a family whose members love furniture made during the early days of america. By merely tagging along on tours of historic house museums and trips to antiques dealers, estate sales and the occasional flea market, i grew to understand the subtleties of design and craftsmanship that provide clues to the style, period and origin of a chair, table or chest. through the years, i grew more and more curious about the craftsmen who transformed the wood from the trees they found in the new World into utilitarian objects—boxes and stands on S which we sit, store items, work or eat—as well as uniquely beautiful art that has lasted centuries. everywhere in the late 18th and early standing around a pile of firewood. At 19th centuries, from chapels and school- least, that’s what it looked like to me. houses to taverns and barns. In hindsight, it seems odd that I was My curiosity about the early chair surprised we’d begin the chair-making makers grew to the point that I decided process with logs from a recently felled to truly understand what these crafts- white oak tree. But before that weekend, men were like, I’d need to make a chair all of my previous Saturday morning myself. I decided to concentrate on projects had started with visits to Lowe’s a loopback (or, as some would call it, or Home Depot. hoopback) side chair. I knew that deci- I quickly learned that a key to mak- sion would prove challenging because, ing a long-lasting loopback Windsor is previous to that, the only experience I using hand-rived, or split, wood from had in woodworking was watching epi- trees that have grown on flat land. Such sodes of “The New Yankee Workshop” trees produce beautiful, long, straight on PBS. grain—the secret sauce that provides Fortunately, there is a small but amazing strength to the spindles (or passionate network of Windsor chair- “sticks” as the early chair makers called making enthusiasts around the coun- them) and “loop” of a Windsor’s chair Specifically, I grew curious about the try—and many have the patience and back. Riving the wood rather than saw- men who made and sold Windsor-style skills necessary to teach people like me ing it ensures long, uninterrupted grain chairs. Why the Windsor? Perhaps it’s how to make a beautiful chair of our lines. When steamed, bent and formed the variety and ubiquity of the style. own. (See sidebar on page 29 to find into the shapes of the chair back pieces— In portraits of founding families, for out where you can receive instruction then cured and dried for an appropriate example, you can often see a distinctive on Windsor chair making.) time—these delicate-appearing slivers Windsor feature—perhaps the leg of a My seven-day—and 60-plus hour— of wood possess the strength to last cen- chair—peeking out from behind fancy adventure took place at the John C. turies, if cared for properly. attire. The Windsor style was not lim- Campbell Folk School in southwest Who’s Making Windsors? ited to highbrow furniture you’d find North Carolina. (See sidebar on page The desire to make a Windsor chair in the formal rooms of the well-to-do. 27.) Early one Saturday morning in July, knows no demographic boundaries. Chairs in this style could be found nearly I found myself with 12 other students American Spirit • January/February 2009 25
  3. 3. (3) (1) (2) (6) (4) (5) (7) Rex explains some of the steps in his 60-hour process of crafting a Windsor chair: (1) and (2) Starting with pieces of a recently felled white oak, he rives, or splits, the wood stock, or billet. (3) He uses a lathe to shape a chair leg. (4) and (5) A steam box is set to the correct temperature and wood is placed inside in preparation for shaping the loop that frames the back of the chair. (6) A finished chair leg. (7) and (8) Starting with a pattern, he carves the chair seat and assembles the lower part of the chair. (9) He uses a spokeshave to shape a spindle for the back of the chair. Continued on page 28. (8) (9) Daughters of the American Revolution 26
  4. 4. Creating your own Our 13-person group included—among others—a medical doctor, a State american Craft Department employee, a private investi- gator, educators, small-business owners, L a corporate executive, a “period inter- preter” at a historic house museum and a ong a tradition in Europe—especially Denmark—“folk schools” began as a young woman who had graduated from way to preserve traditional means of artistic, agricultural, musical and culi- college a few weeks earlier. nary arts. Today, the schools not only serve individuals in the immediate We came to the class with different region, but they also attract visitors throughout the nation who participate skill levels, but each left with a beautiful in short- and long-term programs. Windsor chair. (The John C. Campbell More than 830 different weeklong and weekend classes are offered year-round at Folk School may be called a school, but the John C. Campbell Folk School in Brasstown, N.C. The school is named after the since its founding in 1925, the instruc- educator Campbell, who surveyed the people of the Southern Appalachians around tion has never been about competition the turn of the 20th century. Together with his wife, Olive, he worked to preserve or grades.) We were given the oppor- the history of the mountain people and share the intricate crafts of the region. With tunity to make the chair with modern a heavy emphasis on traditional regional crafts, music, dance and food, the school, power tools (the school has state-of- founded in 1925, appeals to hobbyists, professional artists and craftspeople. The the-art equipment) or with nonpow- school makes it easy for anyone to immerse themselves in learning new skills and ered tools traditional to the early 19th sharing old ones in the context of the rural, foothills setting. century. A few of the group went The school’s Web site (www.folkschool.org) offers a complete listing of upcom- completely unplugged, except for the ing classes and programs, including several related to woodworking. use of modern lathes. Early American chair makers used lathes powered by foot pedals, or, once the Industrial children through the course of decades, Revolution began making its way into even centuries. 19th-century America, by waterwheel. While the chair’s style originated Even those of us who used tools in England, where artisans developed such as power-drill presses to ensure it into formal and ornate furniture, it correctly angled holes spent at least 30 became a utilitarian workhorse when to 40 hours of the week doing tradi- it arrived around 1720 in Colonial tional hand shaving, shaping, carving America. Two humorous scenes in the and sanding on each individual piece Mel Gibson movie “The Patriot” make that would be used in the assembly of reference to the disparity in the quality our chairs. of the Colonial Windsor and its fancy The Chair-making Process British cousin. One of the reasons the Windsor Before the Industrial Revolution, chair proved popular—and ubiqui- individual craftsmen worked alone tous—among 18th- and 19th-century making the chairs. If especially suc- Americans was its sturdiness relative to cessful, a craftsman may have been the limited amount of materials neces- assisted by an apprentice or journey- sary for its construction. No screws or men chair maker. In those early days, nails were needed, and the chairs could the craftsman prepared each piece of be made from a wide variety of lumber the chair—the shaving and shaping of from trees growing throughout the the spindles, the carving of the seat (or Eastern Seaboard from New England bottom) and the turning of the legs to South Carolina. and stretchers. What the chairs didn’t need in In the early 1800s, Windsor chair materials, however, they required in makers began to, in a modern way of the skills of the maker. It is no small describing it, outsource some of the challenge to overcome the laws of preparation of the stock pieces. Young physics necessary to make a delicate assistants would prepare batches of chair able to withstand the force sticks, for example. Soon, however, applied to it daily by men, women and each step in the chair-making process American Spirit • January/February 2009 27
  5. 5. began to be carried out by specialists later. After several hours of shaving, chair becomes more than the sum of with titles like “bodger”—an individ- your hands and shoulders begin to ache, its pieces—it becomes a time machine. ual who worked primarily in the forest but some time later, the pain goes away. As I whittled, shaved, carved and cutting down trees and splitting logs The repetitive movement of shaving sanded, I had the same sensation you into the wood stock, or billets, used to down wood is hypnotic, but it requires have when climbing to the crest of a craft individual parts of the chair. enough concentration to prevent you mountain and viewing a majestic vista. from drifting off into a daydream. In I got it. I could understand the labor, Connecting With Early the same way Eastern religions suggest the hard work and brute effort that the Craftsmen that stress can be controlled by being Colonial-era craftsman exerted. But Using the same tools as the Colonial “in the moment,” much of woodwork- I could also feel the gentle way in craftsmen—two-handled drawknives ing’s repetitive tasks can be simultane- which each artisan applied his unique and spokeshaves—our class sat at tradi- ously physically taxing and mentally touch to a hundred different places on tional shaving-horse workbenches carv- relaxing. each chair. ing, shaping and sanding the pieces of It is during these moments that you With an inch-deep layer of white wood that we would fit together days are transported to an earlier time. The oak shavings at my feet and sweat you are transported to an earlier time. the chair becomes more than the sum of its pieces—it becomes a time machine. (2) – Rex Hammock (3) (1) Rex shapes the loop for the (1) back of the chair on a frame on which the wood will dry. (2) and (3) The chair spindles and dried loop frame are ready for assembly. (4) The finished spindles are placed in the chair seat. (4) Daughters of the American Revolution 28
  6. 6. How to make your own Windsor Chair While attending a Weeklong folk school course is one way to learn how to make period furniture or other woodcrafts, you can also find a place near your home that offers courses in beginning Windsor chair making. Craftsmen, schools and woodworking retail stores provide a wide array of instructional options. For a beginner, making a Windsor chair can take up to 50 or more hours, depending on the materials used and the techniques followed. Some courses take place during the evenings; others on weekends. There are even options for one-on- one instructional and mentoring programs. A good place to start looking is the online directory found at www.google.com/ Top/Arts/Crafts/WoodcraftWoodworking/Schools_and_Instruction. Independent and chain woodworking retail stores also offer instructions. Woodcraft (woodcraft.com), one of the largest such chains, offers Windsor chair courses in nearly every one of its locations coast-to-coast. These stores have learned it’s a good marketing approach to follow an old adage that goes something like this: Give a man a chair, and he’ll have a place to sit. Teach a man to make a chair, and he’ll be buying power tools for the rest of his life. pouring into my eyes, it was finally easy to comprehend the craftsman’s pleasure at discovering this most prac- tical piece of furniture is a work of art that will carry on his legacy. I felt that way about my chair, too. Among the hundreds of funny sto- ries that our close-knit group of chair makers shared was one about a student in a similar class years ago. Tommy Warren Chair Works Boyd, our instructor, recalled that on A small company devoted the second day of the class, the student to the hand crafting of fine said, “I could sell this chair for $700.” quality Windsor chairs and On the third day, he said, “I could sell other classic 18th-century it for $1,000.” The next day, the man furniture. said, “No way am I ever selling this chair.” And on the last day: “No one is Please call us for a copy of ever going to sit in this chair.” our catalog and the location Making my own Windsor chair was of your nearest dealer. like that. I can put a price tag on what the chair may be worth in the mar- ketplace. But in its value for making me appreciate the craftsmen who first made it in Colonial America, my chair 30 Cutler Street is priceless. Warren, RI 02885 (401 ) 247-0426 When he’s not at his new table saw, Rex warrenchairworks.com Hammock is a publisher and editor in Nashville. American Spirit • January/February 2009 29

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