The document discusses coordinate measuring machines (CMMs). A CMM consists of a probe that can be positioned accurately in three dimensions relative to a workpiece surface. The probe's coordinates are recorded to obtain dimensional data about the workpiece's geometry. Different CMM structures are described, including cantilever, moving bridge, fixed bridge, horizontal arm, column, and gantry designs. CMMs offer advantages like increased inspection speed and accuracy compared to manual inspection. They find applications in industries like automotive, aerospace, electronics, and machining for quality control and inspection of parts and tools.
3. Co-ordinate measuring machine.
• It is concerned with the measurement of the actual
shape and dimensions of an object and comparing
these with the desired shape and dimensions.
• In this connection, coordinate metrology consists of
the evaluation of the location, orientation,
dimensions, and geometry of the part or object.
• A Coordinate Measuring Machine (CMM) is an
electromechanical system designed to perform
coordinate metrology.
4. Features of CMM Software
• Measurement of diameter, center distance, length.
• Measurement of plane and spatial carvers.
• Minimum CNC programmed.
• Data communications.
• Digital input and output command.
• Program me for the measurement of spur, helical,
bevel and hypoid gears.
• Interface to CAD software
5. Development of CMM
• First appeared in 1960 3D device with DRO
display introduced by DEA, Italy.
• Ferranti metrology Cantilever CMM, Scotland
• First bridge CMM, LK Tool, UK
6. Coordinate Measuring Machine (CMM)
Measuring machine consisting of a contact probe and a
mechanism to position the probe in three-dimensions
relative to surfaces and features of a work part
The probe is fastened to a structure that allows
movement relative to the part
Part is fixture on worktable connected to structure
The location coordinates of the probe can be accurately
recorded as it contacts the part surface to obtain part
geometry data
7. Coordinate Measuring Machines
• A CMM consists of a constant probe that can be
positioned in 3D space relative to the surface of a
work part, and the x, y, and z coordinates of the probe
can be accurately and precisely recorded to obtain
dimensional data concerning the part geometry
8.
9. It accomplish measurements in 3D, a basic CMM is composed of
the following components:
Probe head and probe to contact the work part surface.
Mechanical structure that provides motion of the probe in
three Cartesian axes and displacement transducers to
measure the coordinate values of each axis.
• In addition, many CMM have the following components:
Drive system and control unit to move each of the three
axes
Digital computer system with application software.
Coordinate Measuring Machines
13. Cantilever type
• A vertical probe moves in the z-axis
• Carried by a cantilevered arm that moves in the y-
axis
• This arm also moves laterally through the x-axis
• Advantage- a fixed table allows good accessibility
to the work piece
• Disadvantage- the bending caused by the cantilever
design
• The cantilever design offers a long table with
relatively small measuring ranges in the other two
axis.
• Suitable for measuring long, thin part
14. Moving bridge type
• Most widely used
• Has stationary table to support work
piece to be measured and a moving
bridge
• Disadvantage- with this design, the
phenomenon of yawing (sometimes
called walking) can occur- affect the
accuracy
• Advantage- reduce bending effect
15. Fixed bridge type
• In the fixed bridge configuration,
the bridge is rigidly attached to the
machine bed
• This design eliminates the
phenomenon of walking and
provides high rigidity
16. Column type
• Often referred to as universal
measuring machine instead of CMM
• The column type CMM construction
provides exceptional rigidity and
accuracy
• These machines are usually reserved
for gauge rooms rather than
inspection
17. Horizontal arm type
• Unlike the previous machines, the
basic horizontal arm-type CMM
• Also referred to as layout machine
• Has a moving arm, and the probe is
carried along the y-axis
• Advantage- provides a large area,
unobstructed work area
• Ideal configuration for measurement
of automobile parts
18. Gantry type
• The support of work piece is independent of the
x and y axes, both are overhead, supported by
four vertical columns rising from the floor
• This setup allows you to walk along the work
piece with the probe, which is helpful for
extremely large pieces
19.
20. ADVANTAGES
• The inspection rate is increased.
• Accuracy is more.
• Operators error can be minimized.
• Skill requirements of the operator is reduced.
• Reduced inspection fix Turing and maintenance cost.
• Reduction in calculating and recording time.
• Reduction in set up time.
• No need of separate go / no go gauges for each feature.
• Reduction of scrap and good part rejection.
• Reduction in off line analysis time.
21. DISADVANTAGES
• The table and probe may not be in perfect alignment.
• The probe may have run out.
• The probe moving in Z-axis may have some
perpendicular errors.
• Probe while moving in X and Y direction may not be
square to each other.
• There may be errors in digital system.
22. APPLICATIONS
1) Co-ordinate measuring machines find applications in
automobile, machine tool, electronics, space and many other
large companies.
2) These machines are best suited for the test and inspection of
test equipment, gauges and tools.
3) For aircraft and space vehicles, hundred percent inspections is
carried out by using CMM.
4) CMM can be used for determining dimensional accuracy of
the components.
5) These are ideal for determination of shape and position,
maximum metal condition,linkage of results etc. which cannot do
in conventional machines.
23. 6) CMM can also be used for sorting tasks to achieve optimum
pairing of components within tolerance limits.
7) CMMs are also best for ensuring economic viability of NC
machines by reducing their downtime for inspection results. They
also help in reducing cost, rework cost at the appropriate time
with a suitable CMM.