Fibc & Rigid Ibc Bridge Breaker

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  • You get indroduced, why the modernisation was necessary, how we did the planning, which system we have choosen for the powder handling like filling, discharge and storage. What was could and what we would make better next time. I think this is a very important resume of the installation. And finally the summary.
  • Fibc & Rigid Ibc Bridge Breaker

    1. 1. PRESENTATION ON MATERIAL HANDLING Presented to: AUROBINDO PHARMA LTD.
    2. 2. Process Application : Handling of METFORMIN Product Product Bulk density 0.5 -0.6 gm/cc Comparison Rigid IBC Flexible IBC (FIBC)
    3. 3. OFFCENTERED RIGID IBC
    4. 4. Rigid IBC with Sterivalve PNEUMATIC VIBRATOR
    5. 5. <ul><li>Above vibrators with are “SELF-LOCKING” type with the help of </li></ul><ul><li>Pneumatic pressure of 4 to 6 kg/cm2. </li></ul><ul><li>System not only facilitates quick mounting / dismantling but also </li></ul><ul><li>enables easy regulations of vibrations; further noise factor is </li></ul><ul><li>extremely less in comparison to electro magnetic units. </li></ul><ul><li>Avoids Tapping on bins and accelerates smooth flow/discharge of the material </li></ul><ul><li>Requirement of air pressure 6 kg/cm2, Qty approx ½ to 1 CFM. </li></ul>ADVATAGES OF PNEUMATIC VIBRATOR ( Product of Sterivalve Italy)
    6. 6. Lump / Bridge Breaker system for Rigid IBC: Working Principle: P rinciple of magnetism . Magnetic masses, located in the internal and external belt of the IBC, provide a substantial tangential force for the actuation. Design conceived to improve the descent of non free flowing product and it is designed to break eventual lumps and bridges and thus simplify the gravitational flow of the product.
    7. 7. Lump / Bridge Breaker system for Rigid IBC:
    8. 8. LUMP/ BRIDGE BREAKER IN OFFCENTERED RIGID IBC
    9. 9. TOP VIEW LUMP/ BRIDGE BREAKER IN OFFCENTERED RIGID IBC
    10. 10. LUMP/ BRIDGE BREAKER IN OFFCENTERED RIGID IBC
    11. 11. <ul><li>The system is composed of following items. </li></ul><ul><li>Handle in AISI304 </li></ul><ul><li>Screw TSI M8 X16 in A2 </li></ul><ul><li>Light support bushing loaded with graphite. </li></ul><ul><li>Bridge breaker support in stainless steel AISI304 </li></ul><ul><li>Bridge breaker shaft in stainless steel AISI 316 </li></ul><ul><li>Clamp TC 1” ½ in AISI 316 </li></ul><ul><li>Support in AISI 316 </li></ul><ul><li>Bridge breaker in AISI 316L </li></ul><ul><li>Teflon spherical bushing </li></ul><ul><li>Light support bushing loaded with graphite </li></ul><ul><li>Teflon bushing </li></ul><ul><li>Earthing terminal in A2 </li></ul><ul><li>Support O-ring </li></ul><ul><li>Spring plunger M4 inox </li></ul>LUMP / BRIDGE BREAKER SYSYTEM
    12. 12. <ul><li>Expensive handling technology </li></ul>Rigid IBC Handling
    13. 13. <ul><li>Expensive Material Handling Technology </li></ul><ul><li>Difficultly in discharging of dense(heavy ) materials </li></ul><ul><li>Clogging of the Discharge especially for wet cake materials </li></ul><ul><li>Containment /Dust Free operation not possible </li></ul><ul><li>Open system during preparing and removal after discharge </li></ul><ul><li>Cleaning & Validation Cost involved </li></ul><ul><li>Logistics </li></ul><ul><li>Empty IBC consumes sizable storage area </li></ul>Rigid IBC Handling
    14. 14. Flexible Handling Solution through FIBC FIBC From HECHT Technologie GmbH
    15. 15. + Bringing Innovation in Powder Handling Technologie TEAM
    16. 16. - Cleaning requirements! - Product requirements! - Capacity requirements! - Shape requirements! <ul><li>Maintenance requirements! </li></ul>- Containment requirements! Why flexible handling/diposable technology
    17. 17. FIBC (Smart Drum / Mini Bag) Inlet neck with shaped liner inlet Outlet neck shaped liner inlet Loops for easy handling
    18. 18. SHAPE VARIANTS- Flexibility VARIANTS
    19. 19. <ul><li>Reliable Material Discharge </li></ul><ul><li>Dust Free operation </li></ul><ul><li>Discharge of heavy flowing materials and wet cake materials is ensured </li></ul><ul><li>Discharge of super bags and small bags by using the same equipment possible </li></ul><ul><li>LDPE Inner Liner Anti-Static complying FDA norms </li></ul><ul><li>Space Saving Equipment </li></ul><ul><li>Lower costs of consumables </li></ul><ul><li>Low cost of equipment </li></ul><ul><li>Simple handling </li></ul><ul><li>No cleaning/validation costs </li></ul>Inherent Advantages of FIBCTechnology
    20. 20. Installations Source: Hecht Technologie GmbH Cost effectiveness Data of FIBC over Rigid/IPC Bins Ref.: Pharmaceutical and API-Production - Europe Rigid Systems as IBC‘s Flexible Systems as FIBC‘s, Disposable Transfer Systems
    21. 21. Installations Source: Hecht Technologie GmbH Pharmaceutical Production - Europe Rigid Systems as IBC‘s Flexible Systems as FIBC‘s, Disposable Transfer Systems
    22. 22. Rigid - Systems as IBC‘s Flexible – Systems as FIBC‘s, Disposable Transfer Systems Installations Source: Hecht Technologie GmbH API-Production - Europe
    23. 23. Rigid conveying/ containment IBC’s with mechanical containment/ transfer system Flexible conveying/ containment FIBC with connecting technology for FIBC Bin (optional) Flexible Conveying / Containment reduce Investment Production (Multi Purpose)
    24. 24. Rigid Systems Flexible Systems  Cleaning  Maintenance  Qualification and Requalification  Consumables Investment cost Life Cycle Cost Source: Hecht Technologie GmbH Life Cycle Cost
    25. 25. Cost of  Cleaning  Requalification  Consumables  Spares per product change per unit Life Cycle Cost Source: Hecht Technologie GmbH IBC‘s verses FIBC‘s OEL < 5µg/m³
    26. 26. Filling LBK Discharge LAS Mini Bag-Technology
    27. 27. Mobile column lift Chain hoist handling Mini Bag-Technology
    28. 28. FIBC connecting Fixing the primary liner to Downstream Equipment Sili Hose
    29. 29. Closing tools and Clips
    30. 30. Cloosing tool with case
    31. 31. FIBC In Use with DOUBLE CONE BLENDER
    32. 32. FIBC Application:
    33. 33. The installation Lifting and Pivoting Column Loading Platform for FIBC Frame Active Product Transfer Containment Isolator Agitation Unit 20 Conical FIBCs 2 FIBC Loading Frames Operating platform
    34. 34. HECHT FIBC WITH RMG & FBD IN GRANULATION AREA
    35. 35. Tablett press discharge with Hecht continuous liner technology
    36. 36. Attention Thank You for Your

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