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printing first to last process.

Published in: Engineering
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  1. 1.  First Process Receive Artwork From Buyer Via Merchandiser.  Then Start Work To Make Design From That Artwork.
  2. 2.  After Finishing The Design Work Designer Print Out That in Film Paper. But Some Time It Is Not Possible To Print The Design From In House Facilities, Because Of Design Size Or Various Kind Of Dot. That Is Why They Out Put This Kind Of Design From Other places.  After That Designs Are Ready For Sample Making.
  3. 3. What Is Work Of An Expose Section  First Design Section Provide The Design To Expose Section.  Then They Bind Screen Frame With Mesh & Glue.  There Are Various Kind Of Mesh. If Design Is Solid Then Use One Kind Of Mesh & If It Is Dot /CMYK Print Then Use Another Kind Of Mesh. Mesh Selected According To Various Type Of Design.
  4. 4.  Next process is Apply An Ointment All Over The Screen Through A Chemical Having A Name (TXR) And We Dry It. After That Attach The Design Film Over The Screen By A Measurement & Keep The Screen Middle Of The Expose Machine.
  5. 5.  5/6 Minutes Later need to Bring Out The Screen From Expose Machine.  Then Lifted Design Film From The Screen.  It Has An Important Subject Between The Screen & Design Film, It Is Light. Light Can Not Pass over Through The Design Because Of All Design Are Printed By Black Color.  After That Wash The Screen With Fresh Water & Dry It.  Then Apply A Chemical Named Hardener All Over The Screen & Finally The Screen Is Ready For Sample / Production.
  6. 6.  Color Master Start To Making Color When He Receive Artwork.  Usually most factory has Two Color Room.  1- Sample Color Room. 2 – Production Color Room.
  7. 7.  Print are Various Kind — Among Them, 1. Rubber Print 2. Water Print (Pigment). 3. Discharged Print 4. Hidensity Print 5. Glitter Print 6. Puff Print 7. Dark In The Glow Print 8. Sticker Print 9. Semi Rubber Print 10. Flock Print 11. Sublimation Print. 12. Crack Print. 13. Gel Print. 14. Silicon Print. 15. Plastisol Print. 16. Stone Print. 17. Parl Print 18. Foil Print. 19. Reflective Print. ETC
  8. 8.  Sample Supervisor Collect Artwork ,Fabrics , Pattern Color & Finally Take Screens From Expose Section.  Then Sample Supervisor ensure Design Film, Screens ,Color ,Pattern & All Measurement According To Artwork.  Layer Man Lay Fabrics Following The Pattern.
  9. 9.  Then Sample Man Make A Print Superintend By Sample Supervisor.  Then Start Printing Respectively From Light To Dark Color.  After Finishing Print Dry The Print Part Fabrics Well.  Then Show That S/Off To Merchandiser.
  10. 10.  Next part is Maintain Recipe, Lab Test And Many Other Things.  Then Deliver The Sample To Sewing Sample.  After Buyer Comments & Approval Start Trail Production.
  11. 11.  After Receive Work Order Start PP Meeting For Information, Risk Point , Buyer Comments, Quality & Conscious For Any Kind Of Hazard.  Next Collect All Size Pattern For Design Grading & Position.  Than Make Plan For Production. PLAN Delivery Plan Is About Which CCKL they Delivery First And Then Second…… It Is About How Can Increase Production & Which Production Will Be Well In Table Or Machine. Production PlanDelivery Plan
  12. 12.  Most Important Thing To Do Next That Is Color Make.  Color Master Make Color Following Color Panton & Buyer Requirement.
  13. 13.  After Making Color Buyer Confirm Color Shade & Send The Body To Laboratory For Wash Test.  Then They Check Color Shade, Rubbing ??? Again.  Then Factory Start Bulk Production According To Approval.