First Process Receive Artwork From
Buyer Via Merchandiser.
Then Start Work To Make Design
From That Artwork.
After Finishing The Design Work
Designer Print Out That in Film
Paper. But Some Time It Is Not
Possible To Print The Design From
In House Facilities, Because Of
Design Size Or Various Kind Of Dot.
That Is Why They Out Put This Kind
Of Design From Other places.
After That Designs Are Ready For
What Is Work Of An Expose Section
First Design Section Provide The Design To Expose Section.
Then They Bind Screen Frame With Mesh & Glue.
There Are Various Kind Of Mesh. If Design Is Solid Then
Use One Kind Of Mesh & If It Is Dot /CMYK Print Then Use
Another Kind Of Mesh. Mesh Selected According To Various
Type Of Design.
Next process is Apply An Ointment All Over The Screen
Through A Chemical Having A Name (TXR) And We Dry It.
After That Attach The Design Film Over The Screen By A
Measurement & Keep The Screen Middle Of The Expose Machine.
5/6 Minutes Later need to Bring Out The Screen From Expose
Then Lifted Design Film From The Screen.
It Has An Important Subject Between The Screen & Design Film,
It Is Light. Light Can Not Pass over Through The Design Because
Of All Design Are Printed By Black Color.
After That Wash The Screen With Fresh Water & Dry It.
Then Apply A Chemical Named Hardener All Over The Screen &
Finally The Screen Is Ready For Sample / Production.
Color Master Start To Making Color When He
Usually most factory has Two Color Room.
1- Sample Color Room. 2 – Production Color Room.
Print are Various Kind — Among Them,
1. Rubber Print
2. Water Print (Pigment).
3. Discharged Print
4. Hidensity Print
5. Glitter Print
6. Puff Print
7. Dark In The Glow Print
8. Sticker Print
9. Semi Rubber Print
10. Flock Print
11. Sublimation Print.
12. Crack Print.
13. Gel Print.
14. Silicon Print.
15. Plastisol Print.
16. Stone Print.
17. Parl Print
18. Foil Print.
19. Reflective Print.
Sample Supervisor Collect Artwork ,Fabrics , Pattern
Color & Finally Take Screens From Expose Section.
Then Sample Supervisor ensure Design Film, Screens
,Color ,Pattern & All Measurement According To
Layer Man Lay Fabrics Following The Pattern.
Then Sample Man Make A Print Superintend By Sample
Then Start Printing Respectively From Light To Dark Color.
After Finishing Print Dry The Print Part Fabrics Well.
Then Show That S/Off To Merchandiser.
Next part is Maintain Recipe, Lab Test And
Many Other Things.
Then Deliver The Sample To Sewing Sample.
After Buyer Comments & Approval Start Trail
After Receive Work Order Start PP Meeting For Information,
Risk Point , Buyer Comments, Quality & Conscious For Any
Kind Of Hazard.
Next Collect All Size Pattern For Design Grading & Position.
Than Make Plan For Production.
Delivery Plan Is About Which CCKL
they Delivery First And Then
It Is About How Can Increase
Production & Which Production Will
Be Well In Table Or Machine.
Production PlanDelivery Plan
Most Important Thing To Do Next That Is Color Make.
Color Master Make Color Following Color Panton & Buyer
After Making Color
Buyer Confirm Color
Shade & Send The Body
To Laboratory For
Then They Check Color Shade, Rubbing ??? Again.
Then Factory Start Bulk Production According To Approval.