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                                        SCHAAF – Product quality and
                                        cooperation just as you like!
Development and Production Facilities
4,000 sq.m. for high-pressure hydraulic technology up to 4000 bar


                                                                                                                                     Production area with CNC high-tech machines for µm-precise production.
Development, design, order processing and             Material warehouse to            Assembly line
sales (ERP, FEA and CAD-supported).                   enable express delivery.
                                                                                                                                                         CNC milling centres


                                              Hydraulic hose manu-                                                                                                      Communal rooms
                                              facturing and assembly.




                                                                                                                   Welding section



                                                                                                                                                          Joinery and fine-materials cutting shop
                                                                                                  Production management, quality                          for high-quality packaging, which is also
                                                                                                  management and work planning                            produced in accordance with the
                                                                                                  (CAM-supported).                                        customer's requirements.

       Commercial office and shipping department
       for the global market.                                                           SEAL-TEC sealing technology centre
                                              Reception                                                                                    SCHAAF surface treatment to provide a
                                                                                                                                           long-term finish.

                              SCHAAF Service-life test benches,                  Electrical assembly
                              test bunker, testing centre and IT section.        section
Data and Facts                                                Service and Training                                                        Advisory Service
 SCHAAF produces in 3 shifts – 24 hours/day, 6 days/week      SCHAAF will, if required, install and start up your hydraulic unit.         Designers and engineers are at your disposal right from the
 The entire company has been certified in                     Upon request, SCHAAF will train your technicians in the operation,          beginning in order to achieve an optimum solution for you.
 accordance with DIN ISO 9001 since 1997                      maintenance and dismantling of units - at our premises and, of course,
 On average, around 1.2 tonnes of products                    on site anywhere in the world.                                              Certificates, Approval Requirements
 leave the production facility each day                                                                                                   Upon request, you receive certificates covering the materials
 Due to the SCHAAF SEAL-TEC sealing technology centre,        Documentation                                                               used and tests performed.
 any type of seal and geometry can be produced quickly        Each delivery is accompanied by documentation
 and individually, in the widest range of materials           prepared according to the latest requirements and                           Quality Assurance
 With its own Electrical and EDP Dept., SCHAAF can            most stringent regulations.                                                 The entire company is certified according to
 provide tailored control system designs and adapt                                                                                        DIN EN ISO 9001:2000. All products are carefully planned,
 electro-hydraulic units to specific requirements             High-precision Test Bench                                                   manufactured, checked for conformity with the requirements,
 95 % of all materials are immediately available from stock   Upon request, SCHAAF will perform precise variance comparison               and supplied ready for use.
 Almost 100 % of these are produced in-house                  tests of the pressure, force, stroke or torque of each bolt tensioner and
 24-hour express delivery possible                            hydraulic nut. Fatigue-strength test benches are constantly in use to
 In the last 10 years, the production facilities              determine the service life and material quality of the products.
 have been enlarged by the factor 20 - the                    We will be pleased to perform customer-specific tests.
 designing facility by the factor 3

                                                                                                                                          1977   Established in Erkelenz by Mr. Martin Schaaf
                                                                                                                                          1988   Erection of a new 400 sq.m. company building
                                                                                                                                          1990   Takeover by Dipl.-Ing. Ralf Köllges
                                                                                                                                          1997   Certification of the entire company in
                                                                                                                                                 accordance with DIN EN ISO 9001
                                                                                                                                          1999   Erection of a new 1,600 sq.m. company building
                                                                                                                                          2000   Cooperation agreement with MAN B&W
                                                                                                                                          2002   Extension of the company building by 600 sq.m.
                                                                                                                                          2005   Addition of a 1,800 sq.m. production facility




                                                              Over 20,000 high-pressure hydraulic tools and items of equipment are
                                                              supplied worldwide per year. The SCHAAF installation team is ready
                                                              to go into action on-the-spot everywhere at extremely short notice.
Sophisticated and flexible
SCHAAF‘s quality management is impressive throughout the entire production process




                                                                                                                                                                                                                               ...


An uncompromising company                               Safety, proper operation, reliability, handling,           The quality of all SCHAAF products is                the development and manufacturing of products.
policy creates confidence                               capacity, health and environmental compatibility,          systematically planned, produced and tested.         The company management demands
The company philosophy of SCHAAF GmbH & Co. KG          comfort, design, material, delivery period, useful life,   The quality management system, which is              that each SCHAAF employee contributes towards
is based on a stringent quality policy and a            service and maintenance are essential parameters           continuously updated and also monitored and          achieving and safeguarding the corporate objectives.
continuous improvement process pursued                  in endeavouring to offer the customers the best            evaluated by the company management, applies         The company is not content solely with achieving
by the company management.                              solution and to provide it quickly and flexibly.           the SCHAAF quality principles and generates          an objective, but endeavours to continuously
Clearly defined principles and quality objectives                                                                  the company’s excellent quality image.               improve thinking and acting.
are firmly anchored in the company. These                                                                          SCHAAF high-quality products are only released
ensure that SCHAAF products and services fulfil         Planned and tested:                                        for use and delivered to the customer when it has    Consequently, the company management gives
national and international standards, statutory         Quality management creates a                               been proven that they fulfil the requirements.       each employee the freedom and training necessary
regulations and specific customer requirements.         convincing quality image                                                                                        to fulfil the specified requirements and to comply
                                                        In order to achieve the optimum for our customers                                                               with the quality management system and also to work
All SCHAAF GmbH & Co. KG’s company activities are       and thus also ensure the continued existence and           SCHAAF personnel                                     on improving the company as a whole all the time.
centred around the customer. An excellent advisory      success of the company, the SCHAAF company                 Act in a quality-conscious
service and precise determination of customer needs     management focuses all corporate activities on the         manner – continuously improve                        This creates lasting customer confidence in
and requirements, with special attention to the field   quality of the daily work, internal and external           The SCHAAF personnel management is convinced         our ability to perform, which puts SCHAAF in a
of application, are indispensable prerequisites for     cooperation and of the products and services               that only qualified and quality-conscious            leading position and which – even in increasingly
satisfying the customer and creating confidence.        resulting from this.                                       employees can ensure a high level of efficiency in   tight markets – ensures lasting job security.
www.projectsalescorp.com
                                                                                                   www.schaaf-gmbh.com
                                                                                                   call 9885149412




Focus on SCHAAF
Some examples of products, developed and manufactured by SCHAAF

     Bolt Tensioners                                                Hydraulic High-Pressure                                                                                A-LOC Roll Ring Locking System
     Simultaneous torsion-free generation                           Pumps and Control Units                       ExpaTen Bolts                                            Material-adjusted axial clamping –
     of pretensioning force in several bolts.                       Hydraulic pumps up to 4000 bar.               The optimum connection for large shafts.                 centering and tightening with only one tool.




                Hydraulic Nuts                  High-pressure                                             EcoRolls                         Installation docu-                              Oil press-fit
                Axial force is generated        Hydraulic Accessories                                     The cost-reducing                mentation system                                Generation of axial
                and can be controlled           Standard versions and special designs.                    composite rolls.                 For controlled generation of                    displacement forces and
                immediately at any time.                                                                                                   the bolt pretensioning force.                   radial expansion forces.




                                                              Fields of Application
                                                                General mechanical engineering
                                                                Metal industry
                                                                Structural and civil engineering
                                                                Refineries, chemical industry
                                                                Powerplant technology
                                                                Research technology
                                                                Onshore / Offshore
SCHAAF GmbH & Co. KG
               Bruesseler Allee 22
        41812 Erkelenz - Germany


Telephone: +49 - 24 31- 9 77 70-0
      Fax: +49 - 24 31- 9 77 70-77


   E-Mail: info@schaaf-gmbh.com
  Internet: www.schaaf-gmbh.com




                                     SCHAAF.e_0806_indd_online

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Schaaf corpo brochure with india address

  • 1. Your partner for innovative solutions SCHAAF – Product quality and cooperation just as you like!
  • 2. Development and Production Facilities 4,000 sq.m. for high-pressure hydraulic technology up to 4000 bar Production area with CNC high-tech machines for µm-precise production. Development, design, order processing and Material warehouse to Assembly line sales (ERP, FEA and CAD-supported). enable express delivery. CNC milling centres Hydraulic hose manu- Communal rooms facturing and assembly. Welding section Joinery and fine-materials cutting shop Production management, quality for high-quality packaging, which is also management and work planning produced in accordance with the (CAM-supported). customer's requirements. Commercial office and shipping department for the global market. SEAL-TEC sealing technology centre Reception SCHAAF surface treatment to provide a long-term finish. SCHAAF Service-life test benches, Electrical assembly test bunker, testing centre and IT section. section
  • 3. Data and Facts Service and Training Advisory Service SCHAAF produces in 3 shifts – 24 hours/day, 6 days/week SCHAAF will, if required, install and start up your hydraulic unit. Designers and engineers are at your disposal right from the The entire company has been certified in Upon request, SCHAAF will train your technicians in the operation, beginning in order to achieve an optimum solution for you. accordance with DIN ISO 9001 since 1997 maintenance and dismantling of units - at our premises and, of course, On average, around 1.2 tonnes of products on site anywhere in the world. Certificates, Approval Requirements leave the production facility each day Upon request, you receive certificates covering the materials Due to the SCHAAF SEAL-TEC sealing technology centre, Documentation used and tests performed. any type of seal and geometry can be produced quickly Each delivery is accompanied by documentation and individually, in the widest range of materials prepared according to the latest requirements and Quality Assurance With its own Electrical and EDP Dept., SCHAAF can most stringent regulations. The entire company is certified according to provide tailored control system designs and adapt DIN EN ISO 9001:2000. All products are carefully planned, electro-hydraulic units to specific requirements High-precision Test Bench manufactured, checked for conformity with the requirements, 95 % of all materials are immediately available from stock Upon request, SCHAAF will perform precise variance comparison and supplied ready for use. Almost 100 % of these are produced in-house tests of the pressure, force, stroke or torque of each bolt tensioner and 24-hour express delivery possible hydraulic nut. Fatigue-strength test benches are constantly in use to In the last 10 years, the production facilities determine the service life and material quality of the products. have been enlarged by the factor 20 - the We will be pleased to perform customer-specific tests. designing facility by the factor 3 1977 Established in Erkelenz by Mr. Martin Schaaf 1988 Erection of a new 400 sq.m. company building 1990 Takeover by Dipl.-Ing. Ralf Köllges 1997 Certification of the entire company in accordance with DIN EN ISO 9001 1999 Erection of a new 1,600 sq.m. company building 2000 Cooperation agreement with MAN B&W 2002 Extension of the company building by 600 sq.m. 2005 Addition of a 1,800 sq.m. production facility Over 20,000 high-pressure hydraulic tools and items of equipment are supplied worldwide per year. The SCHAAF installation team is ready to go into action on-the-spot everywhere at extremely short notice.
  • 4. Sophisticated and flexible SCHAAF‘s quality management is impressive throughout the entire production process ... An uncompromising company Safety, proper operation, reliability, handling, The quality of all SCHAAF products is the development and manufacturing of products. policy creates confidence capacity, health and environmental compatibility, systematically planned, produced and tested. The company management demands The company philosophy of SCHAAF GmbH & Co. KG comfort, design, material, delivery period, useful life, The quality management system, which is that each SCHAAF employee contributes towards is based on a stringent quality policy and a service and maintenance are essential parameters continuously updated and also monitored and achieving and safeguarding the corporate objectives. continuous improvement process pursued in endeavouring to offer the customers the best evaluated by the company management, applies The company is not content solely with achieving by the company management. solution and to provide it quickly and flexibly. the SCHAAF quality principles and generates an objective, but endeavours to continuously Clearly defined principles and quality objectives the company’s excellent quality image. improve thinking and acting. are firmly anchored in the company. These SCHAAF high-quality products are only released ensure that SCHAAF products and services fulfil Planned and tested: for use and delivered to the customer when it has Consequently, the company management gives national and international standards, statutory Quality management creates a been proven that they fulfil the requirements. each employee the freedom and training necessary regulations and specific customer requirements. convincing quality image to fulfil the specified requirements and to comply In order to achieve the optimum for our customers with the quality management system and also to work All SCHAAF GmbH & Co. KG’s company activities are and thus also ensure the continued existence and SCHAAF personnel on improving the company as a whole all the time. centred around the customer. An excellent advisory success of the company, the SCHAAF company Act in a quality-conscious service and precise determination of customer needs management focuses all corporate activities on the manner – continuously improve This creates lasting customer confidence in and requirements, with special attention to the field quality of the daily work, internal and external The SCHAAF personnel management is convinced our ability to perform, which puts SCHAAF in a of application, are indispensable prerequisites for cooperation and of the products and services that only qualified and quality-conscious leading position and which – even in increasingly satisfying the customer and creating confidence. resulting from this. employees can ensure a high level of efficiency in tight markets – ensures lasting job security.
  • 5. www.projectsalescorp.com www.schaaf-gmbh.com call 9885149412 Focus on SCHAAF Some examples of products, developed and manufactured by SCHAAF Bolt Tensioners Hydraulic High-Pressure A-LOC Roll Ring Locking System Simultaneous torsion-free generation Pumps and Control Units ExpaTen Bolts Material-adjusted axial clamping – of pretensioning force in several bolts. Hydraulic pumps up to 4000 bar. The optimum connection for large shafts. centering and tightening with only one tool. Hydraulic Nuts High-pressure EcoRolls Installation docu- Oil press-fit Axial force is generated Hydraulic Accessories The cost-reducing mentation system Generation of axial and can be controlled Standard versions and special designs. composite rolls. For controlled generation of displacement forces and immediately at any time. the bolt pretensioning force. radial expansion forces. Fields of Application General mechanical engineering Metal industry Structural and civil engineering Refineries, chemical industry Powerplant technology Research technology Onshore / Offshore
  • 6. SCHAAF GmbH & Co. KG Bruesseler Allee 22 41812 Erkelenz - Germany Telephone: +49 - 24 31- 9 77 70-0 Fax: +49 - 24 31- 9 77 70-77 E-Mail: info@schaaf-gmbh.com Internet: www.schaaf-gmbh.com SCHAAF.e_0806_indd_online