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Germany – India – USA
SUPPLYING CUSTOM DESIGNED
PAINTING/ POWDER COATING LINES.
SUPPLYING PRE-DESIGNED, PACKAGED
PAINTING AND POWDER COATING
LIN...
Engineering
(Germany, India,
USA)
Project
Management
( India &
Germany )
Design
(Germany &
USA )
Manufacturing
(India or
G...
PAINTING
LINES
BLAST
ROOMS &
PAINT
BOOTHS
E – COAT
LINES
POWDER
COATING
LINES
Europe
India
South East Asia & China
The Middle East
Eqypt & Turkey
North America & South America
170
140
80
70
25
15
Numb...
0
5
10
15
20
25
30
35
40
45
Number of Installations
Number of Plants Installed
0
1
2
3
4
5
6
7
8
9
10
Number of Installations
Number of Plants Installed
Corporate Social Responsibility
• Initiatives in Rural sanitation and upkeep of villages in western Tamilnadu
It is not on...
Sales Network
• Chicago • Bangkok • Singapore • Ho Chi Minh City • Shanghai • Moscow
• Chennai • Pune • Delhi • Baroda • D...
1
• Painting Lines
2
• Powder Coating Lines
3
• Blast Rooms & Paint Booths
Painting line for assembled machine – Volvo
Bangalore
REAL TIME MONITORING AND MODIFICATION IN PID VALUES TO MAKE BOOTHS MORE
COMFORTABLE AND OVEN AT PROPER TEMPERATURE
•Painting as per the bar
code values read from
Engines
•Uniform painting
which gives uniform
thickness all over the
engine...











Exhaust BOOTH
PUMP
P.1
VP1P.3
AG.2
AUTOMATICSLUDGE REMOVAL SYSTEM
AG.1
WATER TANK (PIT TANK)
CHEMICAL DOSINGGROUPPUMP
• The change of water in the spray booth must be carried
out only every 12 months maximum.
• The automatically extracted s...
FLOOR CONVEYOR SYSTEM
CONVEYOR
GROUND CONVEYOR
GROUND CONVEYOR
POWER AND FREE CONVEYOR SYSTEM
ELECTRICAL PANELS/ CUBICLES
TRANSFORMERS CONSTRUCTION MACHINERY
ALUMINIUM & ARCHITECTURAL
COMPONENTS
Contd.
VALVES
AGRICULTURAL IMPLEMENTS
Contd.
STEEL FURNITURE
ELEVATORS
DISH ANTENNA
CONSUMER DURABLES
PALLET TRUCKS
HOLLOW CONE
FLAT JET
V - JET
NOZZLES AND ACCESSORIES
S P R A Y T U N N E L
------------------------
TUNNEL
MAINTENANCE DOO...
SPRAY PRETREATMENT TUNNEL
SPRAY PRETREATMENT – NOZZLES & RISERS ARRANGEMENT
SPRAY PRETREATMENT TUNNEL
SPRAY PRETREATMENT TANKS
SPRAY PRETREATMENT TUNNEL
SPRAY PRETREATMENT TUNNEL
SPRAY PRETREATMENT TUNNEL
DIP PRETREATMENT SYSTEM WITH HOIST
DIP PRETREATMENT SYSTEM WITH HOIST
DIP PRETREATMENT SYSTEM WITH TRANSPORTER
PROCESS CONTROL USING SCADA
PROCESS MONITORING - SCADA CONTROLS
POWDER COATING BOOTH – STAINLESS STEEL CONSTRUCTION
POWDER COATING BOOTH FOR CONSTRUCTION MACHINERY
POWDER COATING BOOTH FOR CONSTRUCTION MACHINERY
POWDER COATING BOOTH WITH RECOVERY SYSTEM
POWDER COATING BOOTH WITH RECOVERY SYSTEM
INSIDE VIEW OF POWDER COATING BOOTH
POWDER COATING BOOTH – PLASTIC CONSTRUCTION
POWDER COATING BOOTH – PLASTIC CONSTRUCTION
POWDER COATING BOOTH – PLASTIC CONSTRUCTION
POWDER COATING BOOTH WITH RECOVERY SYSTEM
POWDER COATING BOOTH FOR CONSTRUCTION MACHINERY
POWDER COATING BOOTH
POWDER COATING BOOTH WITH CARTRIDGE RECOVERY SYSTEM
POWDER COATING BOOTH WITH CYCLONE AND CARTRIDGE
AFTER FILTER RECOVERY SYSTEM
MULTICYCLONE RECOVERY SYSTEM FOR POWDER COATING BOOTH
MULTICYCLONE WITH CARTRIDGE AFTER FILTER RECOVERY SYSTEM
FOR POWDER COATING BOOTH
FLEXIBLE RECOVERY SYSTEM
POWDER CURING OVEN – VARIOUS TYPES
GROUND MOUNTED OVENS
GROUND MOUNTED OVENS
GROUND MOUNTED OVEN
INSIDE VIEW OF POWDER CURING OVEN
GROUND MOUNTED OVEN
GROUND MOUNTED OVEN WITH POWER & FREE CONVEYOR
GROUND MOUNTED OVEN WITH POWER & FREE CONVEYOR
GROUND MOUNTED OVEN WITH POWER & FREE CONVEYOR
GROUND MOUNTED OVEN WITH POWER & FREE CONVEYOR
PRISM’S ELEVATED ‘A’-ZONE TYPE POWDER CURING OVEN
ELEVATED ‘A’-ZONE TYPE POWDER CURING OVEN
ELEVATED ‘A’-ZONE TYPE POWDER CURING OVEN
ELEVATED ‘OVEN – COMPONENT ENTRY AND EXIT
COMBINATION OF DRYING AND CURING OVENS
COMBINATION OF DRYING AND CURING OVENS
COMBINATION OF DRYING AND CURING OVENS
GAS CATALYTIC OVENS
GAS CATALYTIC OVENS
GAS CATALYTIC OVENS
GAS CATALYTIC OVENS
CONTROL PANELS
CONTROL PANELS
LAMELLAR CLARIFIER FOR PHOSPHATE SLUDGE REMOVAL
FILTER PRESS FOR PHOSPHATE SLUDGE REMOVAL
WASTE WATER TREATMENT PLANTS
DEMINERALISED WATER RECYCLING PLANT
DEMINERALISED WATER RECYCLING PLANT
OVERHEAD CONVEYORS
POWER AND FREE CONVEYOR
POWER AND FREE CONVEYOR
POWER AND FREE CONVEYOR
OVERHEAD CONVEYORS
SCOPE OF PRESENTATION
1.BLASTING
SYSTEMS
2.PAINT BOOTHS
BLASTING SYSTEMS
Blasting is a process in surface preparation
for cleaning metal objects free oil and rust
and leaves the surface ready for...
Our business associate CLEMCO INTERNATIONAL
GMBH is the European headquartered Clemco
Industries, the world's largest manu...
No Job too big, even for the
biggest jobs CLEMCO
designed a wide range of Bulk
Blasters. Customers can
choose between 1.50...
CABINET TYPE BLASTING ROOM
Abrasive Blast cleaning requires specially
designed protective clothing and an air-fed
respirator. CLEMCO´s Apollo helmets...
Inner tube of wear-resistant rubber or super wear-resistant rubber
quality
Intermediate layers for higher pressures or hig...
Special Nozzles: Angle nozzles with single or multiple orifices Flange
mount nozzles fit quick coupling nozzles holders
Ja...
The RMS 2000 is a consequent further development of the prior model
RMS-100. Offering highest operating comfort, minimized...
 Metering and valve actuation are
separate functions
 Accurately meter all common blast
media
 Fail-to-Safe design stop...
1. 6 mm Nozzle - 10 Sq Mt / Hr
2. 8 mm Nozzle - 15 Sq Mt / Hr
3. 9.5 mm Nozzle - 22 Sq Mt / Hr
4. 11 mm Nozzle - 32 Sq Mt ...
Pressure at the Nozzle (psi)
Nozzle
Orifice 50 60 70 80 90 100 125 140
Air (In cfm)
Abrasive
& HP requirements
No. 2
(1/8"...
Abrasive Characteristics Comparison
Material Mesh
Size
Shape Density
lbs/ft3
Mohs Friability Init.
Cost
No. of
Cycles
Per ...
 Screw Conveyor system for recovering and Loading onto the Bucket
Elevator or Vacuum Suction system.
 Belt Conveyor system can be offered as an alternative for recovering
the grits/shots and Loading onto the Bucket Elevato...
 Scrapper floor system is a simple
mechanism to recover the
shots/grits inside the chamber.
Rugged steel vanes are suspen...
 Conveying distance up to 10
meters
 High efficiency of filter
cartridge
 Noise level below 72dB @ 1
meter distance
 A bucket elevator - for recovering
grits/shots for re-cycling.
 Compact, easy to operate and maintain
automatic systems...
 The suction unit is of strong construction with sturdy maintenance access
doors and contains the cyclone/filter section ...
LIQUID PAINT BOOTHS
MARQUEE CUSTOMERS
Scope of Supply: Pressurised Down Draft Dry
Booth
Dimension: 12 x 8 x 6 meters.
Component Painted: Dumper Bodies.
Year of ...
Pressurised Down Draft Booth dimension of 20mX6mX6m was supplied
in the year 1999 to Al-Shirawi, Dubai to paint Mercedes B...
1613 Tippers
3116 Truck
Scope of Supply: Down Draft Dry Booth
Dimension: 10 x 5 x 5 meters.
Component Painted: Cabs.
Year ...
A Conveyorised line comprising of Robotic Flaming, 3 Pressurised Water Wash
Paint Booths, 3 Flash Off Zones, and Baking ov...
Pressurised Side Draft Water Wash Booth Installed
at M/S. India Japan Lighting Ltd, an OE supplier to
Maruti Suzuki Ltd an...
Scope of Supply: Shot Blasting Room & Down Draft Dry
Booth
Dimension: 15 x 8 x 9 meters.
Component Painted: Heat Exchanger...
Scope of Supply: Non-Pressurized Down Draft Dry Booth.
Booth Dimensions: 24m x 8m x 6m
Component Painted: Defence Equipmen...
Non-Pressurised Down Draft Paint Booth
measuring 8mX6mX5m of 5 nos. was supplied to
M/S. Disa India Ltd, Bangalore between...
Process Performance
Cast Iron Motors
Modular Induction Motors
Scope of Supply: Down Draft Dry Booth
Dimension: 7 x 5 x 5 m...
Tobacco Processing Machine
Tobacco Processing Machine
Scope of Supply: Pressurised Down Draft Dry
Booth
Dimension: 10 x 5 ...
Injection Moulding Machine
Injection Moulding Machine
Scope of Supply: Down Draft Dry Booth
Dimension: 10 x 6 x 5 meters.
...
Safety Equipments for Airbus
Lightings for Airbus & Boeing
Scope of Supply: Pressurised Cross Draft Dry
Booth
Dimension: 9...
Scope of Supply: Pressurised Preparation Booth, Pressurised Side Draft Dry
Booth with Wet Scrubbing Unit and Drying Oven
D...
Scope of Supply: Pressurized Down Draft Water Wash
Booth & Oven
Booth Dimensions: 11m x 7m x 7m
Component Painted: Soil Co...
Scope of Supply: Non-Pressurized Down Draft
Dry Booth
Booth Dimensions: 8mX6mX5m
Component Painted: Concrete Mixers & Batc...
Scope of Supply: Pressurized Down Draft Dry
Booth with Wet ASU-2 Nos.
Booth Dimensions: 18mX7mX7m
Component Painted: Excav...
Scope of Supply: Non-Pressurized Down Draft
Dry Booth with Insulated Panels.
Booth Dimensions: 18mX9mX9m
Component Painted...
Scope of Supply: Non-Pressurized Down Draft Dry
Booth.
Booth Dimensions: 10m x 5m x 5m
Component Painted: Backhoe Loaders....
Scope of Supply: Non-Pressurised Down Draft Booth & Thermo Reactive Oven
Booth Dimensions: 14m x 5m x 5m
Component Painted...
Scope of Supply: Non-Pressurised Down Draft Booth & Thermo Reactive Oven
Booth Dimensions: 31m x 5m x 5m
Component Painted...
New Development in Oven Technology
“Flameless Gas Catalytic Radiation Oven”
What is Infra-Red Radiation ?
• Long wave radiation.
• Flameless catalytic reaction.
• Temperature of 3700C generated at the catalytic
surface.
• Used L...
How does it work ?
Oxidation
Gas + Oxygen + Catalyst Infra
Red energy + CO2 +
Water Vapor + traces of CO and Nitrogen Oxide
Benefits
• Substantial fuel and energy(electricity) saving.
• Plant space saving.
• Fast curing of paint on components whi...
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
Prism Group's corporate Presentation
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Prism Group's corporate Presentation

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Prism Groups corporate presentation.Prism group has formed after Prism surface coatings acquires a 50 YEAR OLD GERMAN company called OMT technologies.Omt technologies was the one of the leading painting and powder coating plant supplier in Europe, South america and North america.Prism has supplied over 500 coating lines worldwide and is the only company with the largest number of references and industry specific experience.

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Prism Group's corporate Presentation

  1. 1. Germany – India – USA
  2. 2. SUPPLYING CUSTOM DESIGNED PAINTING/ POWDER COATING LINES. SUPPLYING PRE-DESIGNED, PACKAGED PAINTING AND POWDER COATING LINES, PAINT BOOTHS. SUPPLYING E – COAT, ROBOTIC PAINTING LINES TO CARS, TRUCKS, TIER – 1 AUTOCOMPONENTS. Germany / India
  3. 3. Engineering (Germany, India, USA) Project Management ( India & Germany ) Design (Germany & USA ) Manufacturing (India or Germany) Installation & Commissioning (Germany & India ) Service Support (World Wide) Concept & Consultancy (Germany & USA)
  4. 4. PAINTING LINES BLAST ROOMS & PAINT BOOTHS E – COAT LINES POWDER COATING LINES
  5. 5. Europe India South East Asia & China The Middle East Eqypt & Turkey North America & South America 170 140 80 70 25 15 Number of Installations in Various Geographical Regions Number Of Installations
  6. 6. 0 5 10 15 20 25 30 35 40 45 Number of Installations Number of Plants Installed
  7. 7. 0 1 2 3 4 5 6 7 8 9 10 Number of Installations Number of Plants Installed
  8. 8. Corporate Social Responsibility • Initiatives in Rural sanitation and upkeep of villages in western Tamilnadu It is not only Business in Prism
  9. 9. Sales Network • Chicago • Bangkok • Singapore • Ho Chi Minh City • Shanghai • Moscow • Chennai • Pune • Delhi • Baroda • Dubai • Cairo • Dammam • Stuttgart
  10. 10. 1 • Painting Lines 2 • Powder Coating Lines 3 • Blast Rooms & Paint Booths
  11. 11. Painting line for assembled machine – Volvo Bangalore
  12. 12. REAL TIME MONITORING AND MODIFICATION IN PID VALUES TO MAKE BOOTHS MORE COMFORTABLE AND OVEN AT PROPER TEMPERATURE
  13. 13. •Painting as per the bar code values read from Engines •Uniform painting which gives uniform thickness all over the engine •Emergency controls to pause and restart the painting. •Communication through Profibus •Paint reaches all the points in the engines
  14. 14.           
  15. 15. Exhaust BOOTH PUMP P.1 VP1P.3 AG.2 AUTOMATICSLUDGE REMOVAL SYSTEM AG.1 WATER TANK (PIT TANK) CHEMICAL DOSINGGROUPPUMP
  16. 16. • The change of water in the spray booth must be carried out only every 12 months maximum. • The automatically extracted sludge has a very low volume. • By continuous mud extraction ,the booth water volume will be reduced of 70% • Spray booths maintenance coasts will be reduced of more than 90% • Our plants are completely automatic and the operation is very easy to operate. • The size of the pit required is negligible while comparing to the conventional type systems. • The percentage of paint in the circulating water will be maintained at a level of < 0.2% at any time.
  17. 17. FLOOR CONVEYOR SYSTEM
  18. 18. CONVEYOR
  19. 19. GROUND CONVEYOR
  20. 20. GROUND CONVEYOR
  21. 21. POWER AND FREE CONVEYOR SYSTEM
  22. 22. ELECTRICAL PANELS/ CUBICLES TRANSFORMERS CONSTRUCTION MACHINERY ALUMINIUM & ARCHITECTURAL COMPONENTS Contd.
  23. 23. VALVES AGRICULTURAL IMPLEMENTS Contd. STEEL FURNITURE ELEVATORS
  24. 24. DISH ANTENNA CONSUMER DURABLES PALLET TRUCKS
  25. 25. HOLLOW CONE FLAT JET V - JET NOZZLES AND ACCESSORIES S P R A Y T U N N E L ------------------------ TUNNEL MAINTENANCE DOOR FILTER TANK VERTICAL PUMP RISER NOZZLE CONVEYOR SUPPORT DRAIN OVERFLOW TO SPARY FOR NOZZLES CONN. FOR NOZZLE QUICK RELEASE COUPLINGS END CLOSING SPRAY PRETREATMENT
  26. 26. SPRAY PRETREATMENT TUNNEL
  27. 27. SPRAY PRETREATMENT – NOZZLES & RISERS ARRANGEMENT
  28. 28. SPRAY PRETREATMENT TUNNEL
  29. 29. SPRAY PRETREATMENT TANKS
  30. 30. SPRAY PRETREATMENT TUNNEL
  31. 31. SPRAY PRETREATMENT TUNNEL
  32. 32. SPRAY PRETREATMENT TUNNEL
  33. 33. DIP PRETREATMENT SYSTEM WITH HOIST
  34. 34. DIP PRETREATMENT SYSTEM WITH HOIST
  35. 35. DIP PRETREATMENT SYSTEM WITH TRANSPORTER
  36. 36. PROCESS CONTROL USING SCADA
  37. 37. PROCESS MONITORING - SCADA CONTROLS
  38. 38. POWDER COATING BOOTH – STAINLESS STEEL CONSTRUCTION
  39. 39. POWDER COATING BOOTH FOR CONSTRUCTION MACHINERY
  40. 40. POWDER COATING BOOTH FOR CONSTRUCTION MACHINERY
  41. 41. POWDER COATING BOOTH WITH RECOVERY SYSTEM
  42. 42. POWDER COATING BOOTH WITH RECOVERY SYSTEM
  43. 43. INSIDE VIEW OF POWDER COATING BOOTH
  44. 44. POWDER COATING BOOTH – PLASTIC CONSTRUCTION
  45. 45. POWDER COATING BOOTH – PLASTIC CONSTRUCTION
  46. 46. POWDER COATING BOOTH – PLASTIC CONSTRUCTION
  47. 47. POWDER COATING BOOTH WITH RECOVERY SYSTEM
  48. 48. POWDER COATING BOOTH FOR CONSTRUCTION MACHINERY
  49. 49. POWDER COATING BOOTH
  50. 50. POWDER COATING BOOTH WITH CARTRIDGE RECOVERY SYSTEM
  51. 51. POWDER COATING BOOTH WITH CYCLONE AND CARTRIDGE AFTER FILTER RECOVERY SYSTEM
  52. 52. MULTICYCLONE RECOVERY SYSTEM FOR POWDER COATING BOOTH
  53. 53. MULTICYCLONE WITH CARTRIDGE AFTER FILTER RECOVERY SYSTEM FOR POWDER COATING BOOTH
  54. 54. FLEXIBLE RECOVERY SYSTEM
  55. 55. POWDER CURING OVEN – VARIOUS TYPES
  56. 56. GROUND MOUNTED OVENS
  57. 57. GROUND MOUNTED OVENS
  58. 58. GROUND MOUNTED OVEN
  59. 59. INSIDE VIEW OF POWDER CURING OVEN
  60. 60. GROUND MOUNTED OVEN
  61. 61. GROUND MOUNTED OVEN WITH POWER & FREE CONVEYOR
  62. 62. GROUND MOUNTED OVEN WITH POWER & FREE CONVEYOR
  63. 63. GROUND MOUNTED OVEN WITH POWER & FREE CONVEYOR
  64. 64. GROUND MOUNTED OVEN WITH POWER & FREE CONVEYOR
  65. 65. PRISM’S ELEVATED ‘A’-ZONE TYPE POWDER CURING OVEN
  66. 66. ELEVATED ‘A’-ZONE TYPE POWDER CURING OVEN
  67. 67. ELEVATED ‘A’-ZONE TYPE POWDER CURING OVEN
  68. 68. ELEVATED ‘OVEN – COMPONENT ENTRY AND EXIT
  69. 69. COMBINATION OF DRYING AND CURING OVENS
  70. 70. COMBINATION OF DRYING AND CURING OVENS
  71. 71. COMBINATION OF DRYING AND CURING OVENS
  72. 72. GAS CATALYTIC OVENS
  73. 73. GAS CATALYTIC OVENS
  74. 74. GAS CATALYTIC OVENS
  75. 75. GAS CATALYTIC OVENS
  76. 76. CONTROL PANELS
  77. 77. CONTROL PANELS
  78. 78. LAMELLAR CLARIFIER FOR PHOSPHATE SLUDGE REMOVAL
  79. 79. FILTER PRESS FOR PHOSPHATE SLUDGE REMOVAL
  80. 80. WASTE WATER TREATMENT PLANTS
  81. 81. DEMINERALISED WATER RECYCLING PLANT
  82. 82. DEMINERALISED WATER RECYCLING PLANT
  83. 83. OVERHEAD CONVEYORS
  84. 84. POWER AND FREE CONVEYOR
  85. 85. POWER AND FREE CONVEYOR
  86. 86. POWER AND FREE CONVEYOR
  87. 87. OVERHEAD CONVEYORS
  88. 88. SCOPE OF PRESENTATION 1.BLASTING SYSTEMS 2.PAINT BOOTHS
  89. 89. BLASTING SYSTEMS
  90. 90. Blasting is a process in surface preparation for cleaning metal objects free oil and rust and leaves the surface ready for painting or bonding. Types of blasting 1.Centrifugal Blasting 2.Wheel type Blasting
  91. 91. Our business associate CLEMCO INTERNATIONAL GMBH is the European headquartered Clemco Industries, the world's largest manufacturer of air-powered blast equipment used to remove Mill scale of rolled steel, De scale the forgings, Clean sand castings, Deburring of Gear components, remove coatings, to prepare the surface for further Coating process
  92. 92. No Job too big, even for the biggest jobs CLEMCO designed a wide range of Bulk Blasters. Customers can choose between 1.500 and 10.000 Liter capacity, either stationary or portable design. On request we offer mobile units Highway towable. The additional choice on outlet quantities makes any BIG CLEM to fit your needs.
  93. 93. CABINET TYPE BLASTING ROOM
  94. 94. Abrasive Blast cleaning requires specially designed protective clothing and an air-fed respirator. CLEMCO´s Apollo helmets, blast suits, filters and related equipment deliver the highest level of protection you can buy. Wearing CLEMCO Operator Safety Equipment lets you concentrate on the job of abrasive blasting. Inside your comfortable Apollo helmet, you breathe clean, filtered air, while the CLEMCO blast suit and gloves protect you from rebounding abrasive.
  95. 95. Inner tube of wear-resistant rubber or super wear-resistant rubber quality Intermediate layers for higher pressures or high flexibility Working pressure: 12 bar
  96. 96. Special Nozzles: Angle nozzles with single or multiple orifices Flange mount nozzles fit quick coupling nozzles holders Jacketing Materials: Aluminum, Urethane Rubber Liner Materials: Silicon Carbide, Tungsten Carbide, Boron Carbide.
  97. 97. The RMS 2000 is a consequent further development of the prior model RMS-100. Offering highest operating comfort, minimized pressure loss, quick reaction time as trouble free working, she sets new standards and has highest reputation in the market within the pneumatic Control Valve. With the following accessories you make the RMS 2000 a complete package of highest reliable pneumatic or electro-pneumatic remote control system
  98. 98.  Metering and valve actuation are separate functions  Accurately meter all common blast media  Fail-to-Safe design stops media flow instantly if air or electric power is interrupted  Works with pneumatic or electric remote controls  Installs in minutes on most blast machines.
  99. 99. 1. 6 mm Nozzle - 10 Sq Mt / Hr 2. 8 mm Nozzle - 15 Sq Mt / Hr 3. 9.5 mm Nozzle - 22 Sq Mt / Hr 4. 11 mm Nozzle - 32 Sq Mt / Hr 5. 12 mm Nozzle - 40 Sq Mt / Hr
  100. 100. Pressure at the Nozzle (psi) Nozzle Orifice 50 60 70 80 90 100 125 140 Air (In cfm) Abrasive & HP requirements No. 2 (1/8") 11 .57 67 2.5 13 .77 77 3 15 .88 88 3.5 17 1.01 101 4 18.5 1.12 112 4.5 20 1.23 123 5 25 1.52 152 5.5 28 1.70 170 6.2 Air (cfm) Abrasive (cu.ft./hr & Lbs/hr) Compressor hp No. 3 (3/16") 26 1.5 150 6 30 1.71 171 7 33 1.96 196 8 38 2.16 216 9 41 2.38 238 10 45 2.64 264 10 55 3.19 319 12 62 3.57 357 13 Air (cfm) Abrasive (cu.ft./hr & Lbs/hr) Compressor hp No. 4 (1/4") 47 2.68 268 11 54 3.12 312 12 61 3.54 354 14 68 4.08 408 16 74 4.48 448 17 81 4.94 494 18 98 6.08 608 22 110 6.81 681 25 Air (cfm) Abrasive (cu.ft./hr & Lbs/hr) Compressor hp No. 5 (5/16") 77 4.68 468 18 89 5.34 534 20 101 6.04 604 23 113 6.72 672 26 126 7.40 740 28 137 8.12 812 31 168 9.82 982 37 188 11.0 1100 41 Air (cfm) Abrasive (cu.ft./hr & Lbs/hr) Compressor hp No. 6 (3/8") 108 6.68 668 24 126 7.64 764 28 143 8.64 864 32 161 9.60 960 36 173 10.52 1052 39 196 11.52 1152 44 237 13.93 1393 52 265 15.60 1560 58 Air (cfm) Abrasive (cu.ft./hr & Lbs/hr) Compressor hp No. 7 (7/16") 147 8.96 896 33 170 10.32 1032 38 194 11.76 1176 44 217 13.12 1312 49 240 14.48 1448 54 254 15.84 1584 57 314 19.31 1931 69 352 21.63 2163 77 Air (cfm) Abrasive (cu.ft./hr & Lbs/hr) Compressor hp No. 8 (1/2") 195 11.60 1160 44 224 13.36 1336 50 252 15.12 1512 56 280 16.80 1680 63 309 18.56 1856 69 338 20.24 2024 75 409 24.59 2459 90 458 27.54 2754 101 Air (cfm) Abrasive (cu.ft./hr & Lbs/hr) Compressor hp
  101. 101. Abrasive Characteristics Comparison Material Mesh Size Shape Density lbs/ft3 Mohs Friability Init. Cost No. of Cycles Per use Cost Source Typical Applications Sil. Sand 6-270 100 5.0-6.0 high low 1 med. nat. Outdoor blast cleaning Min. Slag 8-80 85-112 7.0-7.5 high med. 1 - 2 med. b-p Outdoor blast cleaning Steel Grit 10-325 230 8.0 low high 200+ med. mfg. Removing heavy scale Steel Shot 8-200 280 8.0 low high 200+ low mfg. Cleaning, peening Al. Oxide 12-325 125 8.0-9.0+ med. high 6 - 8 med. mfg. Cleaning, finishing, deburring, etching Glass Bead 10-400 85-90 5.5 med. med. 8 - 10 low mfg. Cleaning, finishing Plastic 12-80 45-60 3.0-4.0 low/med. high 8 - 10 med. mfg. Paint stripping, deburring, cleaning Wheat Starch 12-50 90 2.8-3.0 high high 1 high b-p Paint stripping, cleaning Corn Cob 8-40 35-45 2.0-4.5 med. low 4 - 5 low b-p Removing paint from delicate surfaces = Angular = Spherical nat = Natural b-p = By-product mfg. = Manufactured
  102. 102.  Screw Conveyor system for recovering and Loading onto the Bucket Elevator or Vacuum Suction system.
  103. 103.  Belt Conveyor system can be offered as an alternative for recovering the grits/shots and Loading onto the Bucket Elevator or Vacuum Suction system.
  104. 104.  Scrapper floor system is a simple mechanism to recover the shots/grits inside the chamber. Rugged steel vanes are suspended on a pneumatically powered frame. This pushes the media forward. As the frame moves back, the vanes ride up over the mounds of media, and then falls back into position for the forward push.
  105. 105.  Conveying distance up to 10 meters  High efficiency of filter cartridge  Noise level below 72dB @ 1 meter distance
  106. 106.  A bucket elevator - for recovering grits/shots for re-cycling.  Compact, easy to operate and maintain automatic systems with wide configurations offered
  107. 107.  The suction unit is of strong construction with sturdy maintenance access doors and contains the cyclone/filter section fitted with safety relief valve and automatically sequenced reverse pulse cleaning system, an acoustic lined motor compartment housing an el drive motor and vacuum pump complete with exhaust silencer fitted with a vacuum gauge.
  108. 108. LIQUID PAINT BOOTHS
  109. 109. MARQUEE CUSTOMERS
  110. 110. Scope of Supply: Pressurised Down Draft Dry Booth Dimension: 12 x 8 x 6 meters. Component Painted: Dumper Bodies. Year of Commissioning: 2010
  111. 111. Pressurised Down Draft Booth dimension of 20mX6mX6m was supplied in the year 1999 to Al-Shirawi, Dubai to paint Mercedes Benz Commercial vehicles
  112. 112. 1613 Tippers 3116 Truck Scope of Supply: Down Draft Dry Booth Dimension: 10 x 5 x 5 meters. Component Painted: Cabs. Year of Commissioning: 2003
  113. 113. A Conveyorised line comprising of Robotic Flaming, 3 Pressurised Water Wash Paint Booths, 3 Flash Off Zones, and Baking oven along with Temperature and Humidity Controller was supplied to Plastic Omium Varroc Ltd, Pune for painting automobile Bumpers- Supplied in the year 2009.
  114. 114. Pressurised Side Draft Water Wash Booth Installed at M/S. India Japan Lighting Ltd, an OE supplier to Maruti Suzuki Ltd and Telco for painting their Headlights. This plant was supplied in the year 2004
  115. 115. Scope of Supply: Shot Blasting Room & Down Draft Dry Booth Dimension: 15 x 8 x 9 meters. Component Painted: Heat Exchanger, Pressure Vessels & Turbines Year of Commissioning: 2009 Steam Turbine Pressure Vessel
  116. 116. Scope of Supply: Non-Pressurized Down Draft Dry Booth. Booth Dimensions: 24m x 8m x 6m Component Painted: Defence Equipments & Missile Launchers. Year of Commissioning: June 2009
  117. 117. Non-Pressurised Down Draft Paint Booth measuring 8mX6mX5m of 5 nos. was supplied to M/S. Disa India Ltd, Bangalore between the year 2002-2009. Disa are manufacturers of Wheel Blasting Machines
  118. 118. Process Performance Cast Iron Motors Modular Induction Motors Scope of Supply: Down Draft Dry Booth Dimension: 7 x 5 x 5 meters. Component Painted: Induction & Process Motors. Year of Commissioning: 2009
  119. 119. Tobacco Processing Machine Tobacco Processing Machine Scope of Supply: Pressurised Down Draft Dry Booth Dimension: 10 x 5 x 5 meters. Component Painted: Tobacco Processing Machine. Year of Commissioning: 2008
  120. 120. Injection Moulding Machine Injection Moulding Machine Scope of Supply: Down Draft Dry Booth Dimension: 10 x 6 x 5 meters. Component Painted: Plastic Processing Machine. Year of Commissioning: 2005
  121. 121. Safety Equipments for Airbus Lightings for Airbus & Boeing Scope of Supply: Pressurised Cross Draft Dry Booth Dimension: 9 x 6 x 4 meters. Component Painted: Lightings & Safety Equipments. Year of Commissioning: 2009
  122. 122. Scope of Supply: Pressurised Preparation Booth, Pressurised Side Draft Dry Booth with Wet Scrubbing Unit and Drying Oven Dimension: 9 x 5 x 5 meters. Component Painted: Air Craft Equipments. Year of Commissioning: 2012
  123. 123. Scope of Supply: Pressurized Down Draft Water Wash Booth & Oven Booth Dimensions: 11m x 7m x 7m Component Painted: Soil Compactors & Pneumatic Drills Year of Commissioning- June 2006
  124. 124. Scope of Supply: Non-Pressurized Down Draft Dry Booth Booth Dimensions: 8mX6mX5m Component Painted: Concrete Mixers & Batching Plants Year of Commissioning- June 2007
  125. 125. Scope of Supply: Pressurized Down Draft Dry Booth with Wet ASU-2 Nos. Booth Dimensions: 18mX7mX7m Component Painted: Excavators Year of Commissioning: June 2010
  126. 126. Scope of Supply: Non-Pressurized Down Draft Dry Booth with Insulated Panels. Booth Dimensions: 18mX9mX9m Component Painted: Pneumatic Drills Year of Commissioning- June 2008
  127. 127. Scope of Supply: Non-Pressurized Down Draft Dry Booth. Booth Dimensions: 10m x 5m x 5m Component Painted: Backhoe Loaders. Year of Commissioning: June 2009
  128. 128. Scope of Supply: Non-Pressurised Down Draft Booth & Thermo Reactive Oven Booth Dimensions: 14m x 5m x 5m Component Painted: Railway wagon. Year of Commissioning- 2011
  129. 129. Scope of Supply: Non-Pressurised Down Draft Booth & Thermo Reactive Oven Booth Dimensions: 31m x 5m x 5m Component Painted: Railway wagon. Year of Commissioning- 2012
  130. 130. New Development in Oven Technology “Flameless Gas Catalytic Radiation Oven”
  131. 131. What is Infra-Red Radiation ?
  132. 132. • Long wave radiation. • Flameless catalytic reaction. • Temperature of 3700C generated at the catalytic surface. • Used LPG or Natural Gas. • Pad consists of ceramic fiber blanket impregnated with special catalyst, reaction promoters and stabilizers.
  133. 133. How does it work ? Oxidation Gas + Oxygen + Catalyst Infra Red energy + CO2 + Water Vapor + traces of CO and Nitrogen Oxide
  134. 134. Benefits • Substantial fuel and energy(electricity) saving. • Plant space saving. • Fast curing of paint on components which have low thermal stability (opens up whole area of new application). • Quick heat up time for powder coated objects resulting in better finish. • Easy to design the oven with several benefits for large and heavy components. • Reduced WIP. Limitations • Test trials are required for designing the oven in the absence of technical information.

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