MRC Corporate Presentation


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MRC Corporate Presentation

  3. 3. OUR VISION To create an integrated Supply Chain for the Customers by providing High Quality and Cost Effective Logistics Services which will be the best of its class in the Industry in all its practices and procedures. 3
  4. 4. MILESTONES  Established in 1971  Formation of MRC Logistics in 1997 to cater to third party logistics clients needs  Accredited with ISO 9002  Awarded “Best Transporter” award by All India Motor Transport Congress  MRC Global Logistics Division established in 2008 to serve Freight Forwarding and Global Sourcing needs MRC celebrated 40 years of service in the Logistics industry. 4
  5. 5. RESOURCE & FACILITIES  National network of 90 branches  Over 1 million sq.ft of warehouse space in over 20 states  Over 100 Mobile Hydraulic Cranes & Fork Lifts.  Dedicated fleet of over 1000 company-owned & attached vehicles and trailers.  Manpower resource of around 1400 trained employees  Comprehensive ERP system covering TMS, WMS, CRM, etc.MRC Regional Office, Wagholi 5
  6. 6. CREDENTIALS  You can trust MRC  Customer Centric Organization  Strong Financials  Disciplined HR  Total Solutions Approach 6
  7. 7. SERVICE OFFERINGSSERVICES PROVIDED REPRESENTATIVE CUSTOMERInbound Logistics Cummins India, Tata MotorsReverse Logistics Cummins Generator Technologies, Kirloskar Oil EnginesPackaging Solutions Kirloskar Oil Engines, Kirloskar Brothers Ltd., Hematic(End-to-End) MotorsContract Manufacturing KSB Pumps, Kirloskar Oil EnginesParts Distribution Centers Tata MotorsDistribution Centers Premium Energy, DSM, Hypercity, Reliance DigitalThird Party Purchase Crompton Greaves, Cummins Generator Technologies (CGT)Outbound Logistics Tata Motors, Kirloskar Oil Engines, SRFMilk-run Services Tata Motors, KSB PumpsInplant Logistics KSB Pumps, Larsen &Toubro, CGTGlobal Logistics AAM India, FleetguardVendor Coordination Tata Motors, KSB PumpsGlobal Sourcing Piaggio, Bajaj Auto, Mercedes Benz 7
  8. 8. CLIENT PORTFOLIO MRC offers its services to 300+ esteemed clients in India & Overseas. 8
  9. 9. CASE STUDIES INBOUND LOGISTICS • Tata Motors Ltd. & Cummins India Ltd. • Cummins Generator Technologies (CGT), WAREHOUSING Cummins India, KSB Pumps, KBL REVERSE LOGISTICS • Kirloskar Oil EnginesTHIRD PARTY PURCHASE • Crompton Greaves Ltd. OUTBOUND LOGISTICS • Tata Motors Ltd. & Kirloskar Oil EnginesVENDOR COORDINATION • Tata Motors Ltd. MATERIAL HANDLING • Cummins India Ltd. • Kirloskar Oil Engines, Hematic Motors, PACKAGING SOLUTION Mercedes-Benz INPLANT LOGISTICS • Honeywell , KSB Pumps, L&T CONTRACT MFG. • KSB Pumps RETAIL DISTRIBUTION • Reliance Digital, Hypercity 9
  10. 10. INBOUND LOGISTICSMRC provides Inbound Logistics support for Tata Motors.  Milk run collection from 190 Vendors in Pune as per TML schedule  Dedicated Vehicles for despatch to TML Warehouses at Chakan, Faridabad, Kolkatta & Bangalore  Optimisation of Milk run and Long Haul Cost MRC collects from Pune, Bangalore, Kolhapur & Chennai hubs. 10
  11. 11. INBOUND LOGISTICSMRC provides Inbound Logistics support for Cummins, Daman.  Milk Route Collection from 148 Suppliers  Collection from Pune, Mumbai & Bangalore Suppliers  Consolidation & Storage at Daman Warehouse of 50,000 sq.ft.  Allocated 15 dedicated vehicles, Forklifts/Stackers/EOT Cranes for CIL  JIT Supplies to the Cummins Assy. line at Daman in 24 hrs (7X24 service) MRC provides JIT Supplies for Manufacturing CNG/PG Engines. 11
  12. 12. WAREHOUSINGMRC manages the Finished Goods Warehouse for Cummins GeneratorTechnologies, Ahmednagar.  Receipt of Alternators from CGTL  Stacking of Alternators Invoice-wise for maintaining FIFO  Daily Stock Verification & Daily MIS  Daily movement of Alternators as per orders  Reverse Logistics for Skids  3PP & Packaging of Wooden crates for alternators 12
  13. 13. WAREHOUSINGMRC manages the Transit Warehouse for Cummins India, Pune.  Receipt of Inbound material from various vendors.  Quality Checking as per CIL Quality Norms  Online GRR preparation  Stacking of material Part-wise, Invoice-wise for maintaining FIFO  Daily Stock Verification & Daily MIS  Daily movement of materials (Engines, alternators, radiators, etc.) to CIL, Pirangut  Reverse Logistics for Skids MRC has set up a 20,000 sq.ft. facility at Pirangut. 13
  14. 14. WAREHOUSINGMRC works as Warehousing & Distribution Agents for KSB Pumps & KBL.  Customers include: o KSB Pumps, Gurgaon o KBL, Patna & Guwahati  Activities include: o Finished Goods Receipt o Inventory Management o Distribution to dealers o Invoice preparation o MIS Generation (Inventory on- hand & Sales/month)  MRC operates on a percentage of Finished Goods Sales MRC has set up a 3500 sq.ft. facility for KSB Pumps. 14
  15. 15. REVERSE LOGISTICSMRC collects skids for Kirloskar Oil Engines from its customers all over Indiaand feeds it back to manufacturing plants at Khadki & Kagal. CHALLENGES OF SKID MANAGEMENT  Skids were not available on time at Khadki & Kagal plants  Daily skid transactions on all India level were not recorded properly  Skids stock at various OEMs/GOEMs were not reported.  Handling damages & Mismatch of Pune skids Kolhapur KOEL UNITS :2 OEMS/GOEMS : 43 MRC WAREHOUSES : 2 KOEL Outsourced the end to end solution to MRC. 15
  16. 16. REVERSE LOGISTICS VALUE ADDITIONS BY MRC  Eliminated use of wood and introduced skids  Optimized vehicle utilization by carrying skids in dismantled condition  Introduced Codification system of skids for better material accounting  Ensured 100% availability of Skids  Use of Ramco ERP system to provide online stock positions across all plants, warehouses & GOEMs. 16
  17. 17. THIRD PARTY PURCHASEMRC manages the Third Party Purchase activity for Crompton Greaves Ltd,Ahmednagar. REASONS FOR OUTSOURCING  Rationalize vendor base & introduce single window supplier concept  Reduce follow-ups with vendors  Reduce documentation like GRR, P.O., Invoices  Release Stores space  Direct supply of parts to line on 2-Bin concept VENDORS : 100 PARTS : 1200 MONTHLY VALUE : 1 CR. MRC performs Purchasing, Warehousing & Sale of goods to CGL 17
  18. 18. THIRD PARTY PURCHASE VALUE ADDITIONS BY MRC  Un-interrupted supplies to line  Prompt payment to CGL Vendors  Developed alternate vendors in consultation with CGL to reduce purchase cost  Help to reduce excess inventories  Efficiency in the Supply Chain  Use of Ramco WMS system to provide online information to CGL 18
  19. 19. OUTBOUND LOGISTICSMRC manages the Outbound Logistics for Tata Motors’s Spare Parts Division. ROUTE I  Dedicated vehicles of MRC make Outbound milk run  Parts are delivered to individual dealers on a regular basis  Length of milk run: 700-1000 Km  Route Map: Pune – Solapur – Sangli – Kolhapur – Satara - Pune MRC has established routes in Maharashtra & Gujarat. 19
  20. 20. OUTBOUND LOGISTICS ROUTE II  Length of milk run: 1200-1500 Km  MRC ensures vehicle optimization & better route planning  MRC’s services has enabled TML to provide guaranteed time-bound deliveries to dealers  Route Map: Pune – Ahmednagar – Aurangabad – Nashik – Gujarat – Thane – Pune 20
  21. 21. OUTBOUND LOGISTICSMRC manages the Outbound Logistics for Kirloskar Oil Engines – Pan India.  MRC transports the entire output of Engines, DG Sets, Pumps & Spares  MRC manages despatches from 3 plants of KOEL – Rajkot, Kagal (Kolhapur) and Khadki (Pune) to its customers  MRC provides up to 200 trailers/ HCVs/ LCVs per day and also ensures optimization of vehicles MRC is the only transport service provider for KOEL’s 3 plants for 21 the last 12 years.
  22. 22. VENDOR COORDINATIONMRC manages the Vendor Coordination activity for Tata Motors, Spare partsdivision. VALUE ADDITIONS BY MRC  Improved communication between TML & Vendors  Improved availability of spare parts NCR (190) in ‘R’ & ‘S’ category  Support TML to achieve customer satisfaction Jamshedpur/Pune-Mumbai Vendors : 600(230) Kolkata (110) Parts : 9000 MRC Coordinators : 25 Bangalore (20) Chennai (60) (x) No. Of Vendors MRC is responsible for collection of Spare Parts as per schedule. 22
  23. 23. MATERIAL HANDLING SOLUTIONSMRC provides Material Handling Solutions for Cummins India.  MRC has provided Forklifts & Cranes at Cummins, Phaltan, Maharashtra  MRC has also provided Operators to Operate the MHE’s  Training on Safety & MHE operation has been done by MRC at their Training Centre  Proficiency certification awarded through Cummins recommended Agency MRC has provided MHEs to Cummins at IPDC, Phaltan. 23
  24. 24. PACKAGING SOLUTIONSMRC provides Packaging Solutions for Kirloskar Oil Engines, Kolhapur.  MRC designed and provided packing material to KOEL  MRC established QC process to inspect against specifications  MRC developed SOP & managed packaging process as per SOP  MRC undertook primary transportation to optimize vehicle utilization  MRC provided warehousing for proper handling & storage of pump sets at destinations  MRC took full responsibility for damage-free delivery MRC IS THE SINGLE AGENCY IN VARSHA PUMP SET DELIVERY PROCESS. 24
  25. 25. PACKAGING SOLUTIONSMRC provides Packaging & Distribution Services for Hematic Motors, Karad. • Hematic Motors are engaged in manufacture & supply of hermetic motors to Kirloskar Brothers Ltd. • MRC provides end-to-end packaging solutions to Hematic Motors • MRC in involved in design, purchase & packaging of Hermetic motors • MRC is responsible for Distribution to dealers/distributors all over India. 25
  26. 26. PACKAGING SOLUTIONSMRC provides Packaging Services for Mercedes Benz India. FRONT VIEW • MRC supplies Export/Speciality Packaging to Mercedes • MRC has tie-up with a Japanese Packaging Board manufacturer, who has a network of mfg units in India • The box is environment friendly, UV TOP VIEW & Water resistant and has a strength equivalent to a wooden box • The box is for packing Mercedes Spares - Wind shields (carrying 2 Nos.) 26
  27. 27. IN-PLANT LOGISTICSHoneywell had engaged MRC for the In-Plant Logistics activity.  On-time delivery with NIL Line stoppages  Material supply on Kanban basis  Material accounting at different stages  Physical verification & reconciliation  Excess/shortage reporting  Daily KPI review 27
  29. 29. IN-PLANT LOGISTICSMRC provides In-Plant Logistics support to KSB Pumps, Vambori, Ahmednagar.  MRC performs various in-plant operations for KSB Pumps’ foundry division.  Operations include Fettling, Shot blasting, Pre-machining, Heat treatment and loading and unloading of castings  MRC also coordinates with KSB vendors to get required output of C.I and Steel  MRC has reduced rejections at KSB by doing PDI at Vendors’ end  Monthly tonnage for C.I is 200 tons and for Steel is 50-100 tons 29
  30. 30. IN-PLANT LOGISTICSMRC provides In-Plant Logistics support to L&T, Ahmednagar SwitchgearWorks.  MRC receives Finished Goods from L&T production dept  MRC verifies material/pallets receipt  MRC prints Delivery Notes & segregates as per delivery locations  MRC consolidates material from three modules of L&T  MRC arranges vehicle and despatches to all domestic and export consignments  Monthly stock verification MRC is also responsible for transportation from FG Store to L&T 30 Regional Warehouses.
  31. 31. CONTRACT MANUFACTURING MRC provides Contract Manufacturing support for KSB Pumps, Pune.  MRC has set up a new manufacturing facility of 50,000 sq. ft. for KSB Pumps  MRC has invested in the requisite infrastructure such as Machinery, Material handling equipment, Manpower, etc.  MRC performs various activities like piping, fabrication, assembly, hydro testing & packaging at the facilityThe facility is located at MIDC Chinchwad, within 1Km of KSB PPD Division. 31
  32. 32. CONTRACT MANUFACTURING MANUFACTURING OPERATIONS Pipe Storage Pipe Cutting Pipe Bending Pipe Grinding Pipe Pipe Drilling Pipe Beveling Welding/Crimping Pipe DemurringPipe Chamfering Pipe Fitting Pipe Assembly Pipe Checking Despatch Packing 32
  33. 33. RETAIL DISTRIBUTIONMRC manages the Retail Distribution Warehouse at Pune for Reliance Digital.  MRC has established a dedicated warehouse facility of 20,000 sq. ft. at Wagholi  This facility is RDIL’s Distribution Center for IT & Accessories, Consumer Electronics, Home Appliances & Mobile Telephones  Receipts from RDIL warehouse and also from their vendors  MRC has arranged dedicated vehicles for deliveries to RDIL stores or directly to Customers’ address MRC also manages the RDIL distribution network at Lucknow. 33
  34. 34. RETAIL DISTRIBUTIONMRC manages the Retail Distribution Warehouse for Hypercity, Bangalore.  MRC has established a dedicated warehouse facility of 6,500 Whitefield  MRC receives consumer goods from Hypercity’s various vendors  MRC checks indents for the day and does GRN entry in ERP system  Deliveries of Consumer goods are made either to Hypercity stores or directly to Customers’ address  Perpetual Inventory done every quarter 34
  35. 35. GLOBAL SOURCING  MRC has developed a sourcing network from Asian Countries.  The network enjoys relationship with manufacturers in China, Thailand, etc.  MRC has started Global Sourcing of specialty products based on customers’ needs.  MRC has helped customers to reduce product cost & also improve the availability  Our Customers are Piaggio, Bajaj Auto, Mercedes Benz etc. 35
  36. 36. GLOBAL LOGISTICSMRC provides Freight Forwarding support for its customers.  We have set up a Global Logistics Division with offices at Pune, Mumbai, JNPT & Chennai  We are equipped with IATA & MTO certification  We are also a WCA family member & our strong international network with agents enable us to manage our customers’ freight movements  Our Customers include Fleetguard, AAM India, ADM Engineering, Bilcare Inc., Bhilosa Industries, Sesagoa, Pratap Plastics, Gargi Chemicals, etc. MRC provides End to End Services in Sea/Air Freight Forwarding. 36
  37. 37. GLOBAL LOGISTICSMEMBERS SERVICES OFFERED  Air Freight – Air Exports, Air Imports, Consolidation & Chartering  Ocean Freight – FCL, Export/Imports, LCL, Chartering & RORO  Customs Clearance  Multimodal/Intermodal Services – Truck+Air, Truck+Ocean, Air+Ocean, Ocean+Truck, Ocean+Air 37