Ralf Hohmann - Mini-MoFa: The world‘s most compact paint factory on 30 m²

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Mini-MoFa - The world‘s most compact paint factory on 30 m²

By Ralf Hohmann

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  • I want to build a paint manufacturing plant in Jeddah, Saudi Arabia, whom should I contact to acquire this system? and if I want to expand in the future to reach 30,000 tons per year how can I go about it? Yalsarraj@msn.com
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Ralf Hohmann - Mini-MoFa: The world‘s most compact paint factory on 30 m²

  1. 1. Welcome Speaker: Ralf Hohmann Divisional Production ManagerHemmelrath Lackfabrik GmbH, Klingenberg am Main
  2. 2. The Modular World „Mini-MoFa“The world‘s most compact paint factory on 30 m²
  3. 3. Topics1. „The Modular Paint Factory (MoFa)“ - Philosophy2. „The Modular Paint Factory“ - Appropriate scale for each individual application3. „The Mini-MoFa“ - The world‘s most compact paint factory4. „The MoFa Concept“ - General
  4. 4. 1. „The Modular Paint Factory“ -PhilosophyStatus Quo: Dissolver Production• Manual – semi-automatic production process• Maximum batch sizes up to 7 tons• Time consuming dosage of solids from silos• Indeterminate homogenization and wetting• Increased aeration• Small production window when processing various viscosities• Standardized milling processes with a max. output 1 ton/hour• Out-dated stirrer technology
  5. 5. 1. „The Modular Paint Factory“ -PhilosophyPerspective: Modular Production• Fully automated production processes• Variable production quantities up to > 50 tons• Online dosage of solids from silo trucks• Enforced dispersion and wetting• Mixing without aeration• Large production window when processing various viscosities• Innovative process milling technology with an output of > 10 tons/hour• Jetstream mixing technology
  6. 6. 1. „The Modular Paint Factory“ -PhilosophyFigures:• Investment costs - 50 %• Required space - 50 %• Labor costs - 50 %• Quality + 100 %• Energy costs - 70 %
  7. 7. 1. „The Modular Paint Factory“ -Philosophy
  8. 8. 2. „The Modular Paint Factory“ -Suitable scale for each individual application1. „Micro-MoFa“ Production batch: 2 – 300 litres2. „Mini-MoFa“ Production batch: 300 – 5,000 litres3. „MoFa“ Production batch: 5,000 litres - unlimited
  9. 9. 3. The „Mini-MoFa“The world‘s most compact paint factoryModel Types 1 – 5 as well as HV (High-Viscosity) VariantsAdvanced innovation due to:• Integrated Jetstream technology• Powder dosage with reusable bulk material containers without dust formation• Dispersion unit Conti-TDS can be switched on/off• Dosage of small amounts below the surface• Trend-setting SPS control via touch screen monitor• Integrated cleaning module• Maintenance concept of the future
  10. 10. 3. The „Mini-MoFa“The world‘s most compact paint factoryStrategic competitive advantages due to:• The use as a development module for new formulation options• The use as a production line• The use as a scale-up monitor for large batch production in the MoFa• The use as an indicator to determine production costs
  11. 11. 3. The „Mini-MoFa“The world‘s most compact paint factoryAdvantages vs. Dissolver Production• Shorter production times• Lower energy costs• Lower labor costs• Higher capacity• Flexible batch sizes• Constant production parameters• Lower testing costs with increased batch capacity• Change of product as desired (black – white)
  12. 12. 3. The „Mini-MoFa“The world‘s most compact paint factoryAdvantages vs. Dissolver Production• Reduction of additives in the formulation due to increased effectiveness• Better dispersion with Conti-TDS• Aeration avoided during production process• Reduction of odor emission• Increased hygiene at work and cleanliness
  13. 13. 3. The „Mini-MoFa“The world‘s most compact paint factory Detailed information: • integrated Jetstream mixing technology Mixing without aeration Shortest, homogeneous dispersion Agitator speed infinitely adjustable Applicable regardless of filling level Cleaning module included for all possible product sequences
  14. 14. 3. The „Mini-MoFa“The world‘s most compact paint factoryDetailed information:• powder dosage with bulk material containers Residue-free emptying No dust formation Enforced wetting with dispersion unit Easy to clean
  15. 15. 3. The „Mini-MoFa“The world‘s most compact paint factory Detailed information: • trend-setting SPS control via touch screen monitor Fully automated production procedure Innovative visualization Continuous recording of process data possible Integrated maintenance concept via SPS
  16. 16. 3. The „Mini-MoFa“The world‘s most compact paint factory
  17. 17. 4. The „MoFa Concept“GeneralThe Three Phase Business Model• Phase 1: Consulting / Feasability Analysis• Phase 2: Mini-MoFa Micro-MoFa Know-How Transfer• Phase 3: Use of modular production Know-How Transfer technology
  18. 18. 4. The „MoFa Concept“Phase 1• Secrecy agreement & consultancy contract• Form competence team• Plan & carry out workshops• Develop modular formulations• Optimise quality (sinus → linear)• Define savings potential• Define feasibility study• Make decision about further phases
  19. 19. 4. The „MoFa Concept“Phase 2• planning, construction & commissioning• model variants Mini-MoFa Micro-MoFa • Versions 1 – 5 • Micro-MoFa 10 • HV (High-Viscosity) Variants • Micro-MoFa 20 Labour • Micro-MoFa 50 • Micro-MoFa 100 Technical • Micro-MoFa 300 Centre • HV (High-Viscosity) Variants
  20. 20. 4. The „MoFa Concept“Phase 3Planning, construction and comissioning of a MoFa asa large-scale, technical solutionBatch size > 5.000 litres
  21. 21. Thank you foryour attention!

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