Honda Co-Op Intern 2007 Overview

1,283 views

Published on

This presentation was a summary of my time spent at Honda. It reviews the different projects and tasks I was assigned to.

0 Comments
0 Likes
Statistics
Notes
  • Be the first to comment

  • Be the first to like this

No Downloads
Views
Total views
1,283
On SlideShare
0
From Embeds
0
Number of Embeds
1
Actions
Shares
0
Downloads
7
Comments
0
Likes
0
Embeds 0
No embeds

No notes for slide

Honda Co-Op Intern 2007 Overview

  1. 1. Patrick Goodwin Honda of America Mfg., Inc. Marysville Auto Plant Plant Safety and Health Co-Op Fall 2007 (Oct.1-Dec.21)
  2. 2. About Me <ul><li>Native of Sylvania, OH </li></ul><ul><ul><li>Lived in Bellefontaine during internship </li></ul></ul><ul><li>Currently a Junior at the University of Findlay </li></ul><ul><li>Majoring in Environmental Safety and Occupational Health (ESOH) </li></ul><ul><ul><li>Emphasis in Industrial Hygiene </li></ul></ul><ul><li>ESOH Program undergoing ABET (Accreditation Board of Engineering and Technology) </li></ul><ul><li>1 st Internship </li></ul>
  3. 3. MY PLAN
  4. 4. My Plan Goals and Expectations <ul><li>A </li></ul><ul><li>B </li></ul>
  5. 5. Main Projects
  6. 6. 84Ki Industrial Hygiene Sampling
  7. 7. Industrial Hygiene Sampling <ul><li>Who: Industrial Hygienist/Safety Specialist (i.e. Me) </li></ul><ul><li>What: Air/ Noise Samples </li></ul><ul><ul><li>42 Total </li></ul></ul><ul><ul><ul><li>28 Air </li></ul></ul></ul><ul><ul><ul><ul><li>16 Various Chemicals </li></ul></ul></ul></ul><ul><ul><ul><ul><li>12 CO </li></ul></ul></ul></ul><ul><ul><ul><li>14 Noise </li></ul></ul></ul><ul><li>Where: Various departments within MAP </li></ul><ul><ul><li>6 Departments: </li></ul></ul><ul><ul><ul><li>Machining (MACH) </li></ul></ul></ul><ul><ul><ul><li>Material Service (MS) </li></ul></ul></ul><ul><ul><ul><li>Plastics (PO) </li></ul></ul></ul><ul><ul><ul><li>Stamping (ST) </li></ul></ul></ul><ul><ul><ul><li>Vehicle Quality (VQ) </li></ul></ul></ul><ul><ul><ul><li>Weld (WE) </li></ul></ul></ul><ul><ul><li>11 SEGs </li></ul></ul><ul><li>When: Between Oct. and December of 84Ki </li></ul><ul><ul><li>Sampling 4-5 days per week </li></ul></ul><ul><li>Why: Mission Statement: To collect quality, consistent exposure assessments using sound scientific principles and standardized methods to ensure the well-being of associates. </li></ul>
  8. 8. How <ul><li>Created sampling plan </li></ul><ul><ul><li>Based on 84 Ki needs </li></ul></ul><ul><li>Contacted department safety heads </li></ul><ul><li>Calibration and maintenance of IH equipment </li></ul><ul><ul><li>Dosimeters, air monitors, air pumps, calibrators </li></ul></ul><ul><li>Conducted sampling </li></ul><ul><li>Input sample results into Hygieia </li></ul><ul><li>Communicated results </li></ul>
  9. 9. How <ul><li>Location </li></ul><ul><li>Amount </li></ul><ul><li>Media Used </li></ul>
  10. 10. IH Sampling Sampling time and resources used for Paint noise survey
  11. 11. IH Sampling
  12. 12. IH Sampling <ul><li>Results </li></ul><ul><ul><li>42 Total </li></ul></ul><ul><ul><ul><li>28 Air </li></ul></ul></ul><ul><ul><ul><ul><li>16 Various Chemicals </li></ul></ul></ul></ul><ul><ul><ul><ul><li>12 CO </li></ul></ul></ul></ul><ul><ul><ul><li>14 Noise </li></ul></ul></ul>Zero OELs Exceeded <ul><li>2 OELs Exceeded </li></ul><ul><ul><li>WE C-line Mezz. L1 </li></ul></ul>
  13. 13. Benefits + Recommendations <ul><li>Gained hands on knowledge of sampling equipment and procedures </li></ul><ul><li>Exercised written and oral skills to complete samples </li></ul><ul><li>Continue sampling for remainder of 84Ki </li></ul><ul><li>Review previous data to determine if future samples in a particular area are still needed </li></ul><ul><li>Keep future co-ops involved in sampling </li></ul>
  14. 14. Main Projects
  15. 15. Paint Noise Survey <ul><li>Sound survey of paint was needed due to: </li></ul><ul><ul><li>New models </li></ul></ul><ul><ul><li>New L2 Paint building </li></ul></ul><ul><ul><li>Line modifications </li></ul></ul>
  16. 16. Paint Noise Survey
  17. 17. <ul><li>Form for grab sampling was created </li></ul><ul><li>Previous form did not exist </li></ul><ul><li>Increased sampling efficiency </li></ul><ul><ul><li>90 total grab samples </li></ul></ul><ul><ul><ul><li>53 L1 </li></ul></ul></ul><ul><ul><ul><li>37 L2 </li></ul></ul></ul>
  18. 18. Paint Noise Survey 25%
  19. 20. Paint Noise Survey <ul><li>Results </li></ul><ul><ul><li>No removals of PPE or from Hearing Conservation Program </li></ul></ul><ul><ul><li>L1 remained unchanged </li></ul></ul><ul><ul><li>L2 processes involving Underwax and Topcoat Inspection </li></ul></ul>
  20. 21. Benefits + Recommendations <ul><li>Involved directly with a departments safety group </li></ul><ul><li>Worked with another co-op </li></ul><ul><li>Continue to monitor noise exposures for future model changes or process changes </li></ul><ul><li>Having future co-ops working with each other on joint projects </li></ul>
  21. 22. Main Projects
  22. 23. PIV + ESRWP Audits <ul><li>Powered Industrial Vehicle (PIV) </li></ul><ul><li>Electrical Safety- Related Work Practices (ES-RWP) </li></ul><ul><li>Both programs were scheduled for review. </li></ul>
  23. 24. PIV + ESRWP Audits <ul><li>Each department is responsible for their PIV/ESRWP programs </li></ul><ul><li>They need to be able to comply with HAM policies </li></ul><ul><li>Participated in audits of a few departments </li></ul><ul><ul><li>Material Service </li></ul></ul><ul><ul><li>Weld </li></ul></ul>
  24. 25. Benefits + Recommendations <ul><li>More familiarity with HAM policies </li></ul><ul><li>Safety on a department level </li></ul><ul><li>Continue with audit of PIV and ESRWP for remaining departments </li></ul>
  25. 26. Main Projects
  26. 27. Safety Shoe Insole Trial
  27. 28. Safety Shoe Insole Trial <ul><li>Problem </li></ul><ul><ul><li>Matting related injuries </li></ul></ul><ul><li>My Role </li></ul><ul><ul><li>Served as insole tester </li></ul></ul><ul><ul><li>Compiled before/after data of associates </li></ul></ul><ul><ul><ul><li>50 associates participated </li></ul></ul></ul><ul><ul><ul><ul><li>60% worked on Inpanel Sub assembly </li></ul></ul></ul></ul>
  28. 29. Pre/Post Survey Results Summary <ul><li>The survey results were inconclusive, </li></ul><ul><ul><li>average pre score </li></ul></ul><ul><ul><li>5.22 </li></ul></ul><ul><ul><li>average post score 5.39. </li></ul></ul><ul><li>In reviewing comments made by the associates on their surveys many associates requested matting to be replaced </li></ul>
  29. 30. Safety Shoe Insole Trial <ul><li>Results </li></ul><ul><ul><li>Matting was replaced in AF Inpanel </li></ul></ul><ul><ul><li>Matting also to be replaced in other areas </li></ul></ul>
  30. 31. Benefits + Recommendations <ul><li>Brief introduction to ergonomics </li></ul><ul><ul><li>Ergonomic issues of a manufacturing facility </li></ul></ul><ul><li>Continue to monitor the effectiveness of new mats </li></ul><ul><ul><li>Injury rates </li></ul></ul><ul><ul><li>Associate comments </li></ul></ul><ul><li>Involve future co-ops in ergonomic projects </li></ul>
  31. 32. Misc. Assignments <ul><li>MAP 25 th Anniversary Open House </li></ul><ul><li>OSHA Inspection </li></ul>
  32. 33. Misc. Assignments <ul><li>Responded to plant codes </li></ul><ul><li>Line support: </li></ul><ul><ul><li>Assembly </li></ul></ul><ul><ul><ul><li>Tire Install </li></ul></ul></ul><ul><ul><li>Paint </li></ul></ul><ul><ul><ul><li>Wrapguard, Inspection/Polish </li></ul></ul></ul><ul><ul><li>VQ </li></ul></ul><ul><ul><ul><li>FPL </li></ul></ul></ul>
  33. 34. Benefits <ul><li>Became more familiar with MAP </li></ul><ul><li>OSHA citations </li></ul><ul><li>Witnessed injuries that can occur </li></ul><ul><li>Able to relate to associates </li></ul>
  34. 35. After Honda <ul><li>Returning to school following break </li></ul><ul><ul><li>2 semesters remaining </li></ul></ul><ul><li>Looking to obtain another internship over the summer </li></ul>
  35. 36. Questions?
  36. 37. Thank You <ul><li>Buddy Lewis </li></ul><ul><li>Mike Moffett </li></ul><ul><li>Mark Resser </li></ul><ul><li>Candy Smith </li></ul><ul><li>Frank Stewart </li></ul><ul><li>Jason Stover </li></ul><ul><li>Shelly Trees </li></ul><ul><li>Eric Weisenbarger </li></ul><ul><li>Rick Clark </li></ul><ul><li>Todd Gordon </li></ul><ul><li>Kirk Bunner </li></ul><ul><li>Doug Bigler </li></ul><ul><li>Jenny Coby </li></ul><ul><li>Doug Coder </li></ul><ul><li>Gloria Conley </li></ul><ul><li>Alison Duff </li></ul><ul><li>Ken Ramsey </li></ul><ul><li>Stephen Fogle </li></ul><ul><li>JJ Bilimek </li></ul><ul><li>Tom Rittenhouse </li></ul>

×