Corporate Presentation 2009


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  • Austausch Titelmotiv: - Motiv aktivieren und löschen - neues Bild einfügen - in den Hintergrund legen - ggf. Format anpassen (skalieren; zuschneiden)
  • Corporate Presentation 2009

    1. 1. Launching into new dimensions KraussMaffei corporate presentation Ministry of Petroleum and Mineral Resources Riyadh, Saudi Arabia, . 17/02/2009
    2. 2. KraussMaffei: 170 years of success in engineering A brief company history 1838 J. A. Maffei founds his locomotive factory in Munich 1892 Hermann Berstorff founded in Hanover as an artisan company 1931 Maffei and Krauss merge as Krauss & Comp.-J. A. Maffei AG and move to a greenfield site in Allach 1934 World‘s first calender developed by Berstorff 1945-63 Krauss-Maffei AG diversifies into Transport Technology, Process Technology, Defence Technology and Plastics Technology 1957 World‘s first fully automatic large injection moulding machine with plasticizing screw 1962 First series production of injection moulding machines - start of export 1967-85 Development of new series of injection moulding machines , especially for large part production for the automotive and electrical industry 1968 Development of reaction injection moulding to process polyurethane 1971 Start of extruder and extrusion line production with PVC processing 1857 Foundation of the Iron & Brass Foundry „ Ulrich Rietmann & Cie.“ 1922 Acquisition of the Machine Factory & Foundry Netstal AG 1945 Construction of the first injection moulding machine 1961 Relocation to Näfels
    3. 3. Technology to the power of three Unique market position <ul><li>World's only solutions supplier with core competence in injection moulding, reaction processes and extrusion </li></ul><ul><li>Application-specific process solutions </li></ul><ul><li>Turnkey manufacturing cells </li></ul><ul><li>Application competence for all key industries </li></ul>
    4. 4. New organizational structure Strongly positioned to face the future Premium brands Technologies Injection moulding (IMM) Reaction process (RPM) Extrusion (EXT)
    5. 5. KraussMaffei Group board of management Dr. Dietmar Straub CEO Manfred Reichel Head of EXT Responsible for RPM Peter Sassenfeld CFO Dr. Otto Urbanek CTO Dr. Karlheinz Bourdon Head of KraussMaffei IMM Bernhard Merki Head of Netstal IMM
    6. 6. KraussMaffei is world market leader! Number 1 in sales of plastics and rubber machinery
    7. 7. Largest plastic machinery producer in the world KraussMaffei key data for fiscal 2007 Orders Sales 1.065 M€ 950 M€ ~ 4.000 IMM EXT RPM Employees w/o apprentices 12 production plants, 38 sales offices, 100+ partner agencies Sales by division (fiscal 2007)
    8. 8. Continuous growth in orders and sales KraussMaffei Group breakdown by division (fiscal 2005 – 2007) Orders Sales 1.065 M€ 950 M€ IMM EXT RPM
    9. 9. Global player with 38 sales offices and over 100 partner agencies KraussMaffei Group: our worldwide network Overview for the whole group: Jönköpping (S) Moscow (RUS) Pune (IND) Sales and service organizations Partner agencies Shanghai (PRC) São Paulo (BR) Singapore Mexico City (MX) Shenzhen (PRC) Wien (A) Taipeh (TWN) Bangkok (Thai) Okazaki (JPN) Bogotá (CO) Jönköpping (S) Florence (USA) Warrington (GB) Gennevilliers (F) Breda (NL) Rotkreuz (CH) Hanover (GER) N ä fels (CH) Hong Kong Stone (GB) Mollet del Vallès (E) Zaventem (B) Collégien (F) Oyonnax (F) Rezzato (I) Abbiategrasso (I) Cerro Maggiore (I) Munich (GER) Stuttgart (GER) Detroit (USA) Devens (USA) Beijing (PRC) Seoul (KOR)
    10. 10. 12 production plants worldwide Munich Schwaig Treuchtlingen Hanover Kreiensen Viersen Harderberg Florence (USA) Haiyan (CN) Näfels (CH) Abbiategrasso (I) Martin (SK) Germany¹ International¹ Overview for the whole group: IMM EXT RPM
    11. 11. Broad technology portfolio for a wealth of applications Machines, technologies, products and applications IMM Injection Moulding Technology EXT Extrusion Technology RPM Reaction Process Machinery
    12. 12. At home around the world and across industry sectors Consolidated sales (fiscal 2007): € 950 million Eastern Europe Western Europe Eastern Europe NAFTA Asia/Pacific Rest of world Automotive Packaging (incl. PET) Electrical/ electronics (incl. OD) Construction Chemical/ plastics Medical Consumer Other Sales by region (fiscal 2007) Sales by sector (fiscal 2007)
    13. 13. Top players choose KraussMaffei Some of our customers
    14. 14. KraussMaffei: strong in growth markets The right technology for local requirements Extrusion (EXT) Injection Moulding (IMM) Reaction Process (RPM)
    15. 15. Only KraussMaffei has engineering and process know-how in three key technologies
    16. 16. Plastics Technology along the Value Chain Value Chain for Plastics and Rubber Processing Raw Materials Compounds/ Blends End Products <ul><ul><li>Polyolefins </li></ul></ul><ul><ul><li>Engineering Thermoplastics </li></ul></ul><ul><ul><li>Polyurethane </li></ul></ul><ul><ul><li>Rubber </li></ul></ul><ul><ul><li>Filled and reinforced compounds </li></ul></ul><ul><ul><li>TPE’s 1 </li></ul></ul><ul><ul><li>Polymer blends </li></ul></ul><ul><ul><li>Nanocompounds </li></ul></ul><ul><ul><li>Biopolymers </li></ul></ul><ul><ul><li>Natural Fibre Compounds </li></ul></ul><ul><ul><li>Pellets </li></ul></ul><ul><ul><li>Films </li></ul></ul><ul><ul><li>Sheets </li></ul></ul><ul><ul><li>Profiles </li></ul></ul><ul><ul><li>Pipes </li></ul></ul><ul><ul><li>Foam products </li></ul></ul><ul><ul><li>Injection moulded parts, e.g. </li></ul></ul><ul><ul><ul><li>Parts for complex products </li></ul></ul></ul><ul><ul><ul><li>Preforms </li></ul></ul></ul><ul><ul><ul><li>Optical data carriers </li></ul></ul></ul><ul><ul><li>Automotive </li></ul></ul><ul><ul><li>Consumer </li></ul></ul><ul><ul><li>Electrical/Electronics </li></ul></ul><ul><ul><li>Medical </li></ul></ul><ul><ul><li>Packaging </li></ul></ul><ul><ul><li>Construction </li></ul></ul><ul><ul><li>Chemicals/Plastics </li></ul></ul>Materials/ Products Machine Technology Extrusion Machinery Combined Technology (IMM + EXT): Injection Moulding Compounder Injection Moulding Machinery Reaction Process Machinery Semi-Finished Products Finished Parts 1) Thermoplastic Elastomers Handling / Automation
    17. 17. One company – the complete know-how Compounding Automation Tooling / post processing Extrusion technology Reaction processes Injection moulding Application-specific production solutions
    18. 18. Unique combinations of three machine technologies Our solutions for your production requirements! EXT RPM IMM X-Form ® (IMM/EXT/RPM) IMC Compounder (IMM/EXT) SkinForm® (IMM/RPM)
    19. 19. Adding value by combining technologies New dimension – productivity <ul><li>KraussMaffei combines injection moulding, extrusion and reaction to make 2C parts: </li></ul><ul><li>Injection moulding compounder for reactive materials </li></ul><ul><li>+ multicomponent moulding </li></ul><ul><li>+ CX midrange machine with IMC </li></ul><ul><li>+ bolt-on unit </li></ul><ul><li>+ linear robot </li></ul>Customer benefit: cycle time cut from 900 to 60 seconds
    20. 20. Adding value by combining technologies New dimension – total automation <ul><li>A KraussMaffei solution makes large parts for automotive interiors with premium look&feel in a one-shot process: </li></ul><ul><li>Injection moulding </li></ul><ul><li>+ PUR processing (SkinForm) </li></ul><ul><li>+ automation </li></ul><ul><li>+ tooling </li></ul>Customer benefit: a one-shot process and ultra-simple operation
    21. 21. Adding value by combining technologies New dimension – quality <ul><li>KraussMaffei Berstorff ensures continuous processing of rubber compounds from bales: </li></ul><ul><li>Rubber extruder </li></ul><ul><li>+ gear pump </li></ul><ul><li>+ twin-screw extruder </li></ul>Customer benefit: stable quality and lower costs
    22. 22. Adding value by combining technologies New dimension – system competence <ul><li>Netstal integrates an injection moulding machine with all the other components in a high-performance production cell for PET preforms </li></ul><ul><li>Injection moulding machine </li></ul><ul><li>+ mould </li></ul><ul><li>+ part removal robot </li></ul><ul><li>+ cooling station </li></ul>Customer benefit: top output rates and maximum availability
    23. 23. Injection Molding Technology
    24. 24. KraussMaffei and Netstal are a perfect fit Market sector coverage in injection moulding machinery Automotive Medical Packaging Electrical, Electronic Consumer products Auto exterior (Visible) Auto interior (Visible) Under the hood/ structural parts Auto electronics Small electrical Large electrical (white, brown, office) Logistical containers Household Toys/Leisure PET bottle preforms Optical disk (CD, DVD) Medical PET bottle preforms Optical disk (CD, DVD) KraussMaffei IMM focus KraussMaffei IMM coverage Netstal IMM focus Thinwall Caps&Closures
    25. 25. Two brands for a comprehensive product spectrum Injection moulding machinery from KraussMaffei and Netstal Netstal Synergy/Evos Netstal Elion Netstal PET-Line Netstal e-Jet New machine generation Watch this space! KraussMaffei MX KraussMaffei CX KraussMaffei EX
    26. 26. Complete range of injection moulding machinery New machine generation Watch this space! EX MX CX
    27. 27. Complete solutions and specialized sector know-how Standard option New introduction Developing Automation EX MX CX
    28. 28. Complex system solutions are three-dimensional Application-specific automation from KraussMaffei
    29. 29. Extrusion Technology
    30. 30. Extrusion systems and sector-specific expertise KraussMaffei Berstorff applications and industry sectors Automotive Compoun-ding Industries Applica-tions Medical Electrical/ Electronics Packaging Construction Chemicals/ Plastics Industrial Applications Agriculture Rubber Foam Film/Sheet Pipe Profile Heavy usage Medium usage Light usage
    31. 31. More than just the extruder – we are system suppliers! KraussMaffei Berstorff product overview Extruders (examples) Extrusion solutions <ul><ul><li>Compounding / pelletizing </li></ul></ul><ul><ul><li>Film / sheet extrusion </li></ul></ul><ul><ul><li>Foam extrusion </li></ul></ul><ul><ul><li>Rubber extrusion </li></ul></ul><ul><ul><li>Pipe extrusion </li></ul></ul><ul><ul><li>Profile extrusion </li></ul></ul>Single screw KE Twin screw ZE
    32. 32. Reaction Process Machinery
    33. 33. Focus on automotive, construction and electrical KraussMaffei RPM applications and industry sectors Automotive Auto Moulded Flex Industries Applica-tions Automotive Com-ponent Systems Insulation – White Appliances Insulation – Construction Panels C.A.S.E 1 Consumer Electrical/ Electronics Construc-tion Strong usage Medium usage Light usage 1) Coatings, Adhesives, Sealings, Elastomers
    34. 34. System competence and a broad product range KraussMaffei RPM product overview Metering & Metering Plant Engineering Automotive Component Systems TrimStar Punching Machine Foam Mould / Tooling Rotary Table Systems Drum Unit for Foaming Mixing Heads Metering Equipment (RIM-Star ® ) Scoring Mould Carriers Additional Dosing
    35. 35. Service
    36. 36. Strong local presence around the world Regional service hubs ~ 430 service engineers in 87 service hubs Nafta Locations 10 Europe Locations 41 Asia Locations 26 Rest of World Locations 10
    37. 37. Enhanced service for lower life-cycle costs <ul><li>Service and support for customers </li></ul><ul><li>throughout the machine life cycle: </li></ul><ul><ul><li>Fast-response service </li></ul></ul><ul><ul><li>Condition monitoring </li></ul></ul><ul><ul><li>Remote maintenance </li></ul></ul><ul><ul><li>Energy consulting </li></ul></ul><ul><ul><li>Conversions </li></ul></ul><ul><ul><li>Retrofitting </li></ul></ul><ul><ul><li>Machine moves </li></ul></ul>
    38. 38. PRIMUS Network for Innovation
    39. 39. PRIMUS Network for Innovation Powering productivity for the long term <ul><li>PRIMUS stands for Pr ocess I ntegrated M achinery for U nique S olutions </li></ul><ul><li>R&D cooperation projects with universities and research institutes bundled in the PRIMUS Network for Innovation </li></ul><ul><li>Our goal is to develop viable production solutions for major technology trends: </li></ul><ul><ul><li>Energy saving </li></ul></ul><ul><ul><li>Renewable raw materials </li></ul></ul><ul><ul><li>Packaging </li></ul></ul><ul><ul><li>Smart surfaces </li></ul></ul><ul><ul><li>Reduce unit manufacturing costs </li></ul></ul>
    40. 40. Centre for Functionally Integrated Lightweight Structures PRIMUS Network for Innovation <ul><li>Develop new production processes and machinery for manufacturing fibre-reinforced lightweight components </li></ul><ul><li>Opened in October 2007 in Munich </li></ul><ul><li>Interdisciplinary collaboration between developers, researchers and users </li></ul>
    41. 41. Developing solutions for the future Focus on developing trends Renewable Materials Saving Energy Urbanisation Smart Surfaces <ul><li>For the first time, the majority of people live in large urban areas </li></ul><ul><li>Changing consumer behavious – rising standard of living </li></ul><ul><li>Multilayer films </li></ul><ul><li>In-mould laser writing </li></ul><ul><li>Polymer electronics </li></ul><ul><li>Functional coatings such as anti-glare </li></ul><ul><li>Insulation with foam boards: </li></ul><ul><li>1m 3 saves 10,000 litres of fossil fuel </li></ul><ul><li>Lightweight components for vehicles and aircraft : </li></ul><ul><li>100 kg lower weight saves 50 litres of fuel on a long- distance flight </li></ul><ul><li>Natural fibre compounds </li></ul><ul><li>Using wood flour, hemp, sisal, etc. </li></ul><ul><li>Complete process chain from raw material to product </li></ul>
    42. 42. KraussMaffei: programmed for growth
    43. 43. We work with you as process partners to develop optimal solutions for your business!
    44. 44. Automotive
    45. 45. Construction
    46. 46. Electrical/Electronics
    47. 47. Consumer goods
    48. 48. Medical/Pharmaceuticals
    49. 49. Packaging
    50. 50. White goods/Insulation
    51. 51. Machine technologies spanning the entire value-adding chain