5S Training


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Before start up 5S program in any workplaces, a heart touch presentation and communication like this need to be delivered!

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5S Training

  1. 1. 5S By: Chan Dy, TPM Team Leader Cambodia Brewery Limited
  2. 2. After this training you will be able to • Describe the importance 5S implementation • Explain each of 5S element and 5S process • Put 5S into practices at your work place
  3. 3. Contents: 1. 5S development history 2. 5S case studies 3. Element of 5S 4. 5S implementation process 5. Audit system
  4. 4. Nice place…! There is no second chance to make the first impression!
  5. 5. 1. The history – 5 “S” • Coming from a Japanese way of working, keep what needed, easy to reach out, clean & shiny, standardized, & discipline… • Try to get workplace clean up, organize • Misconception as housekeeping, it is more than just a housekeeping
  6. 6. 1. Life without 5S
  7. 7. 2. Case Studies Toyota assembling plant - Japan
  8. 8. 2. Case Studies Toyota engine assembling line
  9. 9. 2. Case Studies VW assembling plant
  10. 10. 2. Case Studies Unilever
  11. 11. 2. Case Studies Suntory Brewery
  12. 12. 3. Element of 5 S 1. SORT - Seiri (整理) Sorting: Going through all the tools, materials, etc., in the plant and work area and keeping only essential items (what needed). Everything else is stored or discarded. Activities: Tools, Materials need • XYZ • Paper, pan, scissors… • ABC • Key board, monitor, note…
  13. 13. 3. Element of 5 S 2. SET-IN-ORDER - Seiton (整頓) Straighten or Set in Order: Focuses on efficiency. • When we translate this to quot;Straighten or Set in Orderquot;, it sounds like more sorting or sweeping, but the intent is to arrange the tools, equipment and parts in a manner that promotes work flow. • For example, tools and equipment should be kept where they will be used (i.e. straighten the flow path), and the process should be set in an order that maximizes efficiency. • For every thing there should be place and every thing should be in its place (labeling of place with number/code…)
  14. 14. 3. Element of 5 S 2. SET-IN-ORDER - Seiton (整頓) Straighten or Set in Order:
  15. 15. 3. Element of 5 S 3. SHINE - Seisō (清掃) Sweeping or Shining or Cleanliness: • Systematic Cleaning or the need to keep the workplace clean as well as neat. • At the end of each shift, the work area is cleaned up and everything is restored to its place. – This makes it easy to know what goes where and have confidence that everything is where it should be. • The key point is that maintaining cleanliness should be part of the daily work - not an occasional activity initiated when things get too messy.
  16. 16. 3. Element of 5 S 3. SHINE - Seisō (清掃) Sweeping or Shining or Cleanliness:
  17. 17. 3. Element of 5 S 3. SHINE - Seisō (清掃) Sweeping or Shining or Cleanliness:
  18. 18. 3. Element of 5 S 4. STANDARDIZE - Seiketsu (清潔) Standardizing: • Standardized work practices or operating in a consistent and standardized fashion. • Everyone knows exactly what his or her responsibilities are to keep above 3S's.
  19. 19. 3. Element of 5 S 5. SUSTAIN - Shitsuke (躾) Sustaining the discipline: • Refers to maintaining and reviewing standards! • Once the previous 4S's have been established, they become the new way to operate. • Maintain the focus on this new way of operating, and do not allow a gradual decline back to the old ways of operating. • However, when an issue arises such as a suggested improvement, a new way of working, a new tool or a new output requirement, then a review of the first 4S's is appropriate.
  20. 20. 4. Implementation Process Identify Team members Select areas Define responsible persons Scan work place with picture Select RED tag area RED tagging Decide “what need” “what not need” Roll out 5S elements Audit
  21. 21. 5. 5S Audit System
  22. 22. Question…
  23. 23. Enjoy the show… Life without 5S
  24. 24. Enjoy the show… Life with 5S
  25. 25. So you will…