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Internal audits for ISO/TS 16949

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Internal audits for ISO/TS 16949

  1. 1. HOW TO PERFORM INTERNAL AUDITS FOR ISO/TS16949 ISO/TS16949 Present By Present By Nukool Thanuanram Senior Consultant & Instructor E‐Mail: nukool2001@hotmail.com Twitter & Facebook.com/nukool2001 Mobile Phone: 081 400 3954  Nukool Thanuanram E-Mail Address : nukool2001@hotmail.com Mobile Phone : 081.400.3954 1 AUDITS REQUIREMENTS  SYSTEM AUDIT  MANUFACTURING PROCESS AUDIT  PRODUCT AUDIT Nukool Thanuanram E-Mail Address : nukool2001@hotmail.com Mobile Phone : 081.400.3954 2 1
  2. 2. COMPARISION TYPE OF AUDIT PURPOSE TOOLS & TECHNIQUE SYSTEM AUDIT LOOK FOR PERFORMANCE & • TURTLE DIAGRAM EFFECTIVENESS OF THEIR • MIND MAP PROCESSES ON QMS (BUSINESS QMS. • PROCESS APPROACH PROCESS) MANUFACTURING LOOK FOR EFFECTIVENESS, • PROCESS FLOW PROCESS AUDIT CAPABILITY, STABILITY, & CONTROLLED • PROCESS FMEA OF MFG. PROCESS • CONTROL PLANS • WORK INSTRUCTION PRODUCT AUDIT LOOK FOR FULLFILLY OF PRODUCT • INSPECTION CHECK REQUIREMENTS, DIMENSIONAL, SHEET PERFORMANCE, RELIABILITY, • PACKING STANDARD PACKAGING & LABELING • BILL OF MATERIALS • MEASUREMENT & TESTING EQUIPMEN Nukool Thanuanram E-Mail Address : nukool2001@hotmail.com Mobile Phone : 081.400.3954 3 AUDIT PLAN TYPE OF AUDIT FOCUS BASED SYSTEM AUDIT • ALL PROCESS THAT SHOWN ON BUSINESS PROCESS (PROCESS MAP) • CONSIDERING ON “COP” (CUSTOMER ORIENED PROCESS) COP • ADDITIONAL AUDIT FREQUENCY WHERE • CLAIM, COMPLAINT, NC, CAR-PAR, 8D AND/OR • IN-HOUSE DEFECT, FILED FAILURE & FIELD RETURN MANUFACTURING • NEW PART, NEW MODEL PROCESS AUDIT • UNCAPABLE PROCESS AND/OR UNSTABLE PROCESS • IN-HOUSE DEFECT & CLIAM OR COMPLAINT • FIELD FAILURE & FIELD RETURN • HEIGHT RPN FROM FMEA • SPECIAL CHARACTERISTIC PROCESS PRODUCT AUDIT • NEW PART, NEW MODEL • IN-HOUSE DEFECT & CLIAM OR COMPLAINT • FIED FAILURE & FIELD RETURN PRODUCT Nukool Thanuanram E-Mail Address : nukool2001@hotmail.com Mobile Phone : 081.400.3954 4 2
  3. 3. AUDIT PREPARATIONS • PROCESS ANALYSIS • RISK ANALYSIS • CONSIDERNG ON QUALITY OBJECTIVE & KPIs TREND • CONSIDERING ON CURRENT PERFORMANCE • STUDY & TAKE UNDERSTOOD ON PROCESS CONTOL METHOD – STANDARD OPERATING PROCEDURE – INSTRUCTIONS • CHECKLIST PREPARATON – TURTLE DIAGRAM – MIND MAP – FLOW CHART & ETC. Nukool Thanuanram E-Mail Address : nukool2001@hotmail.com Mobile Phone : 081.400.3954 5 SYSTEM AUDIT Nukool Thanuanram E-Mail Address : nukool2001@hotmail.com Mobile Phone : 081.400.3954 6 3
  4. 4. BEST PRACTICE 4 PROCESS ANALYSIS Nukool Thanuanram E-Mail Address : nukool2001@hotmail.com Mobile Phone : 081.400.3954 7 PROCESS ANALYSIS : TURTLE DIAGRAM Nukool Thanuanram E-Mail Address : nukool2001@hotmail.com Mobile Phone : 081.400.3954 8 4
  5. 5. EXAMPLE : CONTROL OF DOCUMENTS Nukool Thanuanram E-Mail Address : nukool2001@hotmail.com Mobile Phone : 081.400.3954 9 MIND MAP FOR : 4M’S PROCESS Nukool Thanuanram E-Mail Address : nukool2001@hotmail.com Mobile Phone : 081.400.3954 10 5
  6. 6. MIND MAP FOR : PROCESS’S REQ. Nukool Thanuanram E-Mail Address : nukool2001@hotmail.com Mobile Phone : 081.400.3954 11 MANUFACTURING PROCESS AUDIT Nukool Thanuanram E-Mail Address : nukool2001@hotmail.com Mobile Phone : 081.400.3954 12 6
  7. 7. PROCESS STUDY AUDIT TOOLS CP PFC PFMEA CONTROL PFD PLANS Nukool Thanuanram E-Mail Address : nukool2001@hotmail.com Mobile Phone : 081.400.3954 13 PROCESS FLOW CHART Nukool Thanuanram E-Mail Address : nukool2001@hotmail.com Mobile Phone : 081.400.3954 14 7
  8. 8. PROCESS FMEA Nukool Thanuanram E-Mail Address : nukool2001@hotmail.com Mobile Phone : 081.400.3954 15 CONTROL PLAN Nukool Thanuanram E-Mail Address : nukool2001@hotmail.com Mobile Phone : 081.400.3954 16 8
  9. 9. MFG. PROCESS AUDIT : HOW TO ? WHERE TO WHAT TO SPEC ? HOW TO MEASURE HOW TO CONTROL CONTROL ,SAMPLING, RECORD ACTIONS Nukool Thanuanram E-Mail Address : nukool2001@hotmail.com Mobile Phone : 081.400.3954 17 PRODUCT AUDIT Nukool Thanuanram E-Mail Address : nukool2001@hotmail.com Mobile Phone : 081.400.3954 18 9
  10. 10. PRODUCT AUDIT : HOW TO ? - ENG. DRAWING - SAMPLING - INSPECTION RECORD UT SS UT - INSPECTION - MEASURE - AUDIT SUMMARIZED INPU OUTPU PROCES STANDARD - FOLLOW ON REPORT - CHECK SHEET INSPECTION STD. OR - NCR - PACKING STANDARD - CHECK SHEET - CAR-PAR - CLAIM DATA - INSPEC ON PACKING - 8D REPORT - NCP-NCR DATA STANDARD - 8D DATA - LOOK FOR LABELING - PERFORMANCE TEST - ANALYSIS OF DATA - SUMMARIZED DATA Nukool Thanuanram E-Mail Address : nukool2001@hotmail.com Mobile Phone : 081.400.3954 19 End of Presentation Thank You Mr. Nukool Thanuanram Senior Consultant & Instructor Senior Consultant & Instructor E‐mail : nukool2001@hotmail.com Mobile: 081.400.3954 www.facebook.com/nukool2001 www.twitter.com/nukool2001 Nukool Thanuanram E-Mail Address : nukool2001@hotmail.com Mobile Phone : 081.400.3954 20 10
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