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Process Analysis and Control

P&ID Handout Page 1

Lecture 4, Week 3, 2012

P&ID SYMBOLS
ISA Symbols and Loop Diagrams
Process Analysis and Control

P&ID Handout Page 2

Lecture 4, Week 3, 2012

P&IDs
Piping and Instrumentation Diagrams or s...
Process Analysis and Control

P&ID Handout Page 3

Lecture 4, Week 3, 2012

Temperature Process
Using pictorial diagrams m...
Process Analysis and Control

P&ID Handout Page 4

Lecture 4, Week 3, 2012

Building the P&ID
The P&ID will use symbols an...
Process Analysis and Control

P&ID Handout Page 5

Lecture 4, Week 3, 2012

Tag Numbers
Tag “numbers” are letters and numb...
Process Analysis and Control

P&ID Handout Page 6

Lecture 4, Week 3, 2012

Tag Descriptors
The first letter is used to de...
Process Analysis and Control

P&ID Handout Page 7

Lecture 4, Week 3, 2012

Tag Numbers
Tag “numbers” are letters and numb...
Process Analysis and Control

P&ID Handout Page 8

Lecture 4, Week 3, 2012

ISA S5.1 Identification Letters
Process Analysis and Control

P&ID Handout Page 9

Examples

Lecture 4, Week 3, 2012
Process Analysis and Control

P&ID Handout Page 10

Lecture 4, Week 3, 2012

Instrument Location
The presence or absence o...
Process Analysis and Control

P&ID Handout Page 11

Lecture 4, Week 3, 2012

Shared Displays/Shared Control
Some instrumen...
Process Analysis and Control

P&ID Handout Page 12

Lecture 4, Week 3, 2012

Summary of instrument type & location
Process Analysis and Control

P&ID Handout Page 13

Lecture 4, Week 3, 2012

Piping and Connection Symbols
These symbols a...
Process Analysis and Control

P&ID Handout Page 14

Valve Symbols

Lecture 4, Week 3, 2012
Process Analysis and Control

P&ID Handout Page 15

Lecture 4, Week 3, 2012

P&ID Example
Temperature Controller
and Recor...
Process Analysis and Control

P&ID Handout Page 16

Lecture 4, Week 3, 2012

P&ID Exercise
FIC

TIC

1

YIC

2
TY

3

FT

...
Process Analysis and Control

P&ID Handout Page 17

Lecture 4, Week 3, 2012

P&ID Exercise
FIC –
Flow Indicating Controlle...
Process Analysis and Control

P&ID Handout Page 18

Lecture 4, Week 3, 2012

Process Flow Diagram - PFD
A PFD shows less d...
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P&ID SYMBOLS AND DIAGRAMS

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P&ID SYMBOLS AND DIAGRAMS

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P&ID SYMBOLS AND DIAGRAMS

  1. 1. Process Analysis and Control P&ID Handout Page 1 Lecture 4, Week 3, 2012 P&ID SYMBOLS ISA Symbols and Loop Diagrams
  2. 2. Process Analysis and Control P&ID Handout Page 2 Lecture 4, Week 3, 2012 P&IDs Piping and Instrumentation Diagrams or simply P&IDs are the “schematics” used in the field of instrumentation and control (Automation) The P&ID is used to by field techs, engineers, and operators to better understand the process and how the instrumentation is inter connected. Most industries have standardized the symbols according to the ISA Standard S5.1 Instrumentation Symbol Specification. • Piping & Instrumentation Drawing (original) • Process & Instrumentation Diagram (also used) • Process Flow Diagram – PFD (simplified version of the P&ID)
  3. 3. Process Analysis and Control P&ID Handout Page 3 Lecture 4, Week 3, 2012 Temperature Process Using pictorial diagrams may be informative however it is not practical or CAD friendly especially in a multi-loop process. Temperature Controller and Recorder Temperature Transmitter Steam Pneumatic Control Valve Heat Exchanger
  4. 4. Process Analysis and Control P&ID Handout Page 4 Lecture 4, Week 3, 2012 Building the P&ID The P&ID will use symbols and circles to represent each instrument and how they are inter-connected in the process. Temperature Controller and Recorder Temperature Transmitter Thermometer Temperature Sensing Bulb Pneumatic Control Valve
  5. 5. Process Analysis and Control P&ID Handout Page 5 Lecture 4, Week 3, 2012 Tag Numbers Tag “numbers” are letters and numbers placed within or near the instrument to identify the type and function of the device. TRC 206 TI 206 TT 206 Temperature Sensing Bulb FCV 206
  6. 6. Process Analysis and Control P&ID Handout Page 6 Lecture 4, Week 3, 2012 Tag Descriptors The first letter is used to designate the measured variable The succeeding letter(s) are used to designate the function of the component, or to modify the meaning of the first letter. X Y Z 123 Pressure Indicator Level Recorder Flow Controller Temperature Transmitter
  7. 7. Process Analysis and Control P&ID Handout Page 7 Lecture 4, Week 3, 2012 Tag Numbers Tag “numbers” are letters and numbers placed within or near the instrument to identify the type and function of the device. Temperature Recording Controller TRC 206 TI 206 Temperature Transmitter TT 206 Temperature Indicator Temperature Sensing Bulb FCV 206
  8. 8. Process Analysis and Control P&ID Handout Page 8 Lecture 4, Week 3, 2012 ISA S5.1 Identification Letters
  9. 9. Process Analysis and Control P&ID Handout Page 9 Examples Lecture 4, Week 3, 2012
  10. 10. Process Analysis and Control P&ID Handout Page 10 Lecture 4, Week 3, 2012 Instrument Location The presence or absence of a line determines the location of the physical device. For example no line means the instrument is installed in the field near the process. X Y Z X Y Z X Y Z 123 123 123 No Line Solid Line No Line The instrument is mounted in the field near the process, (close to the operator) The instrument is mounted in the control room (accessible to the operator) The instrument is mounted out of sight (not accessible to the operator)
  11. 11. Process Analysis and Control P&ID Handout Page 11 Lecture 4, Week 3, 2012 Shared Displays/Shared Control Some instruments are part of a Distributed Control System (DCS) where a specific controller or indicator can be selected from many others but shown in one location (like a terminal screen) In the control room In the plant Not accessible
  12. 12. Process Analysis and Control P&ID Handout Page 12 Lecture 4, Week 3, 2012 Summary of instrument type & location
  13. 13. Process Analysis and Control P&ID Handout Page 13 Lecture 4, Week 3, 2012 Piping and Connection Symbols These symbols are used to identify how the instruments in the process connect to each other. And what type of signal is being used. (electrical, pneumatic, data, etc)
  14. 14. Process Analysis and Control P&ID Handout Page 14 Valve Symbols Lecture 4, Week 3, 2012
  15. 15. Process Analysis and Control P&ID Handout Page 15 Lecture 4, Week 3, 2012 P&ID Example Temperature Controller and Recorder TRC 206 Temperature Transmitter TT 206 TCV 206 Steam Pneumatic Control Valve Heat Exchanger TI 206 S
  16. 16. Process Analysis and Control P&ID Handout Page 16 Lecture 4, Week 3, 2012 P&ID Exercise FIC TIC 1 YIC 2 TY 3 FT TT 1 2 3
  17. 17. Process Analysis and Control P&ID Handout Page 17 Lecture 4, Week 3, 2012 P&ID Exercise FIC – Flow Indicating Controller TIC Temperature Indicating Cont. YIC PLC Indicating Controller TY Temperature Computer Output FT Flow Transmitter TT Temperature Transmitter
  18. 18. Process Analysis and Control P&ID Handout Page 18 Lecture 4, Week 3, 2012 Process Flow Diagram - PFD A PFD shows less detail than a P&ID and is used only to understand how the process works

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