Tr7500 series software_en-v6-7-0

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Tr7500 series software_en-v6-7-0

  1. 1. TR7500 Series High-Speed Automated Optical Inspection System Users Guide -- Software ver. 6.7.0 January, 18, 2012 Software version: v4.4
  2. 2. Test Research Inc. TR7500 High-Speed Automated Optical Inspection System Users Guide -- Software ver. 6.7.0 Copyright © 2007-2009 Test Research Inc. All rights reserved. This document can only be printed or photocopied by the authorized customers or agents of Test Research Inc. (TRI) for sole use by their employees working with TRI test systems. Any other use of this document must be approved by TRI. TRI has rights to change both TRI AOI’s hardware and software without notice. TRI will do its best to inform its existing customers about any product upgrade, change or phase out. All registered trademarks, trademarks, and trade names are the properties of their owners. Virus Check Process: There is no virus exists in TRI released CDs. The software on the TRI CD was checked by the latest anti-virus software before being copied to the disk. Before installing TRI software or importing the files from external equipment, please use anti-virus software to ensure the system security. Also, please upgrade your anti-virus software to the latest version. For any comments>corrections to this guide, please address them to – sales@tri.com.tw with “TR7500 SERIES USERS GUIDE” in the Subject field. www.tri.com.tw WARNING: Risk of electric shock and mechanical injury. Only fully-trained persons should be allowed to install, operate, and>or maintain this system. WARNING: Do not reach in the machine when it is operating.
  3. 3. Test Research Inc. TR7500 Series User Guide –Software ver. 6.7.0 i Table of Contents 1 INTRODUCTION _______________________________________________ 1 1.1 About This Manual .......................................................................................... 1 1.2 AOI Introduction ............................................................................................. 1 1.3 Programming Flow Chart................................................................................. 2 1.4 Format Definitions .......................................................................................... 2 1.5 Optional Equipment ........................................................................................ 3 2 AOI STANDARD PROJECT CREATION _________________________________ 4 2.1 Creating a Project in ATPG............................................................................... 4 2.2 Creating the Board Information ....................................................................... 5 2.3 Editing Component Data................................................................................ 12 2.4 Generating the Multi-Board CAD Data ............................................................ 16 2.4.1 Setting the Multi-Board Arrangement Data .....................................16 2.4.2 Getting the Board Rotation Angle (Finding R1, R2)..........................18 2.4.3 Finding the Selected Component ....................................................23 2.4.4 Setting the Board Size ....................................................................27 2.5 Setting the Fiducial Marks.............................................................................. 29 2.6 Editing the Component Library...................................................................... 38 2.7 Merging the Component Library with the Board Information .......................... 41 2.8 Generating FOV Images ................................................................................. 43 2.9 Verifying FOV Images .................................................................................... 48 2.10 Train Mode ................................................................................................... 50 2.11 Fine-Tuning Mode......................................................................................... 52 2.12 Selecting a Applied Type................................................................................ 55 3 MENU BAR INTRODUCTION ______________________________________ 57 3.1 File Tab......................................................................................................... 57 3.1.1 Opening a Program........................................................................57 3.1.2 Saving a Program...........................................................................57 3.2 View Tab....................................................................................................... 58 3.3 Parameter Tab .............................................................................................. 59 3.3.1 User Mode.....................................................................................59 3.3.2 System ..........................................................................................65 3.3.3 Panel Parameter............................................................................72 3.3.4 Software Barcode (Optional)..........................................................99 3.3.5 Assign Serial Code .......................................................................117 3.3.6 Connect Project Server & connect project server Setting................118
  4. 4. Test Research Inc. TR7500 Series User Guide –Software ver. 6.7.0 ii 3.3.7 Path Setting.................................................................................121 3.3.8 Setting of barcode in the double-track (Optional)..........................121 3.3.9 Auto Conveyor Width Output (Optional).......................................121 3.3.10 Overall Equipment Effectiveness ..................................................125 3.3.11 Barcode and Image Output...........................................................126 3.3.12 Buzzer Alarm ..............................................................................127 3.3.13 Inspection Box Color Setting ........................................................127 3.4 Program Tab................................................................................................129 3.4.1 ATPG...........................................................................................129 3.4.2 TRAIN.........................................................................................130 3.4.3 Pass Level ...................................................................................130 3.4.4 Auto Pass Level ...........................................................................136 3.4.5 Add FOV......................................................................................137 3.4.6 Remove FOV................................................................................139 3.4.7 Rotate 180°.................................................................................139 3.4.8 Relocate All Box...........................................................................139 3.4.9 Non CAD .....................................................................................140 3.4.10 Multi Panel Alignment Setting ......................................................168 3.4.11 BOM Check..................................................................................169 3.4.12 Type and Placer Check.................................................................170 3.4.13 AOI Check....................................................................................171 3.4.14 Pin Number Check .......................................................................171 3.4.15 aoi/bom/PLACER CHECK.............................................................172 3.5 Inspection Tab .............................................................................................172 3.5.1 Inspect Panel...............................................................................172 3.5.2 Debug for Single Board Set...........................................................172 3.5.3 Inspect FOV Images .....................................................................172 3.5.4 Manual Skip Board Setting ...........................................................172 3.5.5 Inspect Offline Backup FOV Images ..............................................173 3.5.6 Enable Two Panel Mode (In-line Fiducial Marks)...........................173 3.5.7 Shop Flow Control .......................................................................174 3.6 Operation Tab..............................................................................................180 3.6.1 Auto Mode...................................................................................180 3.6.2 Confirm-Pass Mode......................................................................180 3.6.3 ByPass Mode ...............................................................................180 3.6.4 Auto-Confirm Mode .....................................................................180 3.6.5 On Machine Confirm ....................................................................180 3.7 Utilities Tab .................................................................................................182 3.7.1 Camera Alignment.......................................................................183 3.7.2 Capture Panel Map.......................................................................185 3.7.3 Capture FOV Images ....................................................................185 3.7.4 Capture FOV Images with Multi-Panel ..........................................185 3.7.5 Capture bare board fov image ......................................................185 3.7.6 Fiducial Mark Alignment..............................................................185 3.7.7 Fiducial Mark Setting...................................................................186 3.7.8 Reset X Y Table............................................................................189 3.7.9 Unload Panel ...............................................................................189 3.7.10 Panel Standby Test ......................................................................189 3.7.11 Inline Component Analysis...........................................................190
  5. 5. Test Research Inc. TR7500 Series User Guide –Software ver. 6.7.0 iii 3.7.12 Gauge Tool ..................................................................................195 3.7.13 Resend Image Data for Repair ......................................................195 3.7.14 Enable Inspection Data Collection ................................................196 3.7.15 Component Status .......................................................................196 3.7.16 Generate Real Image Data ............................................................197 3.7.17 Inline Component Data Output to SPC...........................................197 3.7.18 Second Project.............................................................................198 3.7.19 Inspection Box Operation.............................................................199 3.7.20 System Parameter Display ...........................................................201 3.7.21 Bare Board..................................................................................201 3.7.22 Inspection Type Setting................................................................202 3.7.23 Auto Loading...............................................................................202 3.7.24 Users Manager.............................................................................206 3.7.25 Change Password ........................................................................208 3.7.26 Coverage Report..........................................................................208 3.7.27 Auto Conveyor Width Setting .......................................................214 3.7.28 Yield Management System Setting ................................................214 3.7.29 Link Printer.................................................................................214 3.7.30 First Board Check ........................................................................215 3.7.31 Version Compare.........................................................................217 3.7.32 Offline Tune Mode .......................................................................217 3.7.33 Set Board No to RS.......................................................................220 3.7.34 Multiboard Copy..........................................................................220 3.7.35 Link Eyes Checker........................................................................221 3.7.36 Enable Barcode Pre-Check ...........................................................221 3.7.37 Bosch AMS Support .....................................................................221 3.7.38 Liteonit Check Barcode ................................................................221 3.7.39 Generate Asteel Coverage Report .................................................221 3.7.40 Test Result Report.......................................................................221 3.7.41 Quality Validation........................................................................222 3.7.42 Merging ICT Result with AOI Result..............................................228 3.7.43 Create Barcode File to ICT............................................................229 3.7.44 Offline Monitor............................................................................234 3.8 Diagnostic Tab .............................................................................................242 3.8.1 Machine I>O Test.........................................................................242 3.8.2 Self Diagnosis ..............................................................................242 3.8.3 Project Test.................................................................................243 3.8.4 Motion Alignment........................................................................244 3.8.5 Enable Standard Project Check.....................................................245 3.8.6 Checking Situation.......................................................................245 3.8.7 Function Introduction..................................................................245 3.9 Help Tab ......................................................................................................247 3.9.1 Help Topics .................................................................................247 3.9.2 About TRAOI ...............................................................................247 4 AOI ATPG FUNCTION INSTRUCTION _______________________________ 248 4.1 CAD File Translator for AOI Files...................................................................248 4.1.1 Load Data File..............................................................................248 4.1.2 File Translator.............................................................................251
  6. 6. Test Research Inc. TR7500 Series User Guide –Software ver. 6.7.0 iv 4.1.3 Import ........................................................................................252 4.2 Edit Component Data....................................................................................253 4.2.1 Board View..................................................................................254 4.2.2 Find (Next F3) .............................................................................260 4.2.3 Replace .......................................................................................262 4.2.4 Merge Name (By Type) ................................................................263 4.2.5 Change T>B (Top>Lower)............................................................266 4.2.6 Rotate .........................................................................................267 4.2.7 Mirror.........................................................................................268 4.2.8 Change to CCW (Counterclockwise)..............................................269 4.2.9 Edit>View Mode ..........................................................................270 4.2.10 Test>Untest.................................................................................271 4.2.11 Top>Bottom................................................................................272 4.2.12 Change Board No. (Number) ........................................................273 4.2.13 Merge Top>Bottom (By Board 1)..................................................274 4.2.14 Change to CCW (By Selected) .......................................................274 4.2.15 Add.............................................................................................275 4.2.16 Delete .........................................................................................276 4.2.17 Inch to mm> Mil to mm> 10µm to mm..........................................277 4.3 Generate Multi-Board CAD Data....................................................................278 4.3.1 Set ..............................................................................................278 4.3.2 Generate .....................................................................................279 4.3.3 View ...........................................................................................279 4.3.4 Right-Click Menu .........................................................................280 4.4 Set Fiducial Mark..........................................................................................286 4.4.1 Set ..............................................................................................286 4.4.2 Mosaic.........................................................................................289 4.5 Library ........................................................................................................290 4.5.1 Verify..........................................................................................290 4.5.2 Merge..........................................................................................290 4.6 FOV Generate...............................................................................................291 4.6.1 Function......................................................................................291 4.7 Motion Control Panel....................................................................................292 4.8 Light Adjustment..........................................................................................294 4.8.1 Lighting Control Editor ................................................................294 4.8.2 Set Specific Lighting.....................................................................299 4.9 Edit Component Library ...............................................................................301 4.9.1 Library Introduction....................................................................301 4.9.2 Component Type Command .........................................................302 4.9.3 Edit Command.............................................................................311 4.9.4 View Command ...........................................................................316 4.9.5 Add Command.............................................................................317 4.9.6 Zoom Command ..........................................................................321 4.9.7 Tool Command ............................................................................322 4.9.8 Setting Command ........................................................................339 4.9.9 Tool bar ......................................................................................363 4.9.10 Example: Edit Component Library................................................367
  7. 7. Test Research Inc. TR7500 Series User Guide –Software ver. 6.7.0 v 4.10 Image Matching Principles and Pass Level Settings ........................................378 4.10.1 Methods of Image Matching .........................................................378 4.10.2 Inspection Principles and Settings................................................378 4.10.3 Color Check Method and RGB Weighting.......................................401 4.10.4 Structure of Inspection Boxes.......................................................405 4.11 Principles for Special Plane...........................................................................406 4.11.1 Irregular Panel ............................................................................406 4.11.2 Data Fusion .................................................................................407 4.11.3 Change Multi-Board Layout..........................................................408 4.11.4 Different Gaps Within Multi-Boards..............................................409 4.11.5 Creating a Project by Bare Board..................................................411 5 TRAIN MODE FUNCTION________________________________________ 414 5.1 Main Frame..................................................................................................414 5.2 Train mode ..................................................................................................415 5.3 Panel Map....................................................................................................415 5.4 Real FOV......................................................................................................415 5.5 Capture FOV.................................................................................................416 5.5.1 Tools...........................................................................................417 5.5.2 FOV Image Boxes>Colors .............................................................441 5.5.3 Mouse Function in FOV Image ......................................................441 5.6 Function Area ..............................................................................................442 5.6.1 Function Frame ...........................................................................442 5.6.2 Component List ...........................................................................443 5.6.3 New Comp & Reset Win................................................................457 5.6.4 Warp Setting ...............................................................................459 5.6.5 ROI Setting ..................................................................................461 5.6.6 Tool ............................................................................................465 5.6.7 Switch FOV..................................................................................467 5.6.8 Merge..........................................................................................467 5.6.9 Histogram ...................................................................................468 5.6.10 Change Lighting...........................................................................469 5.6.11 Train>Untrain>Test>Untest.........................................................470 5.6.12 Image Library..............................................................................470 5.6.13 Find FOV by Type>Name..............................................................473 5.6.14 Change FOV.................................................................................474 5.6.15 Information Bar...........................................................................475 5.6.16 Weighting....................................................................................475 6 INSPECTION DIALOG FUNCTION___________________________________ 477 6.1 Image Diagram Functions .............................................................................478 6.2 Panel Defect Map..........................................................................................480 6.3 Results Dialog ..............................................................................................482 7 SPECIAL FUNCTIONS__________________________________________ 488
  8. 8. Test Research Inc. TR7500 Series User Guide –Software ver. 6.7.0 vi 7.1 Warning Shift...............................................................................................488 7.1.1 Procedure of Setting ....................................................................488 7.1.2 Example......................................................................................488 7.2 Save All FOV Images During Inspection .........................................................489 7.2.1 Enable and Setting.......................................................................489 7.3 Login System by Reading Barcode on Employee ID Card ................................490 7.3.1 Constraint ...................................................................................490 7.3.2 Procedure ...................................................................................490 7.4 Multi-Language Method................................................................................492 7.4.1 Definition of Lang File..................................................................492 7.4.2 Result Display .............................................................................492 7.5 Read Special Characters by Barcode Reader ..................................................494 7.6 Do Not Display [Communicate Table Wait] Message ......................................498 7.7 Limiting the Number of Alternative Images ...................................................498 7.8 Sending Signals to Hella-Samlip Magazine ....................................................498 7.9 Saving Support Pin Height Data to a Project...................................................501 7.10 [New Multi-Panel] function :Setting a multi-panel as a single board...............507 7.11 Adding component leads automatically by epac files......................................507 7.12 Combining Several Projects ..........................................................................512 7.13 Displaying Instant PLC Status........................................................................514 7.14 Displaying the cycle time of previous waiting board.......................................515 7.15 Sending Board Width Information to the Plate Turnover Machine in the Next Station ................................................................................................................515 7.16 Using “Synchronic PLC inspection ” function ................................................525 7.17 Using “New Void UI” Function .....................................................................526 7.18 Setting “Lot Serial Number Requirement” Function.......................................526 7.19 Using “Polar Shift” Function..........................................................................527 7.20 Sending Signals to Halle-Samlip Magazine .....................................................527 7.21 Offline Fine-tuning New Feature ...................................................................530 7.22 Using “Check Result” System.........................................................................539 7.23 Saving Library data to an Excel file...............................................................540 8 START TO INSPECT ___________________________________________ 542 8.1 Power On.....................................................................................................542 8.2 Open Program..............................................................................................542 8.3 Check Barcode .............................................................................................544 8.4 Link to Repair Station...................................................................................544 8.5 Inspect on Another Machine .........................................................................544
  9. 9. Test Research Inc. TR7500 Series User Guide –Software ver. 6.7.0 vii 8.6 Stop Testing and Shut Down .........................................................................545 9 OFFLINE EDITOR ____________________________________________ 546 9.1 Software ......................................................................................................546 9.2 Setting .........................................................................................................546 9.3 Procedure....................................................................................................546 9.3.1 Editing Component Library..........................................................546 9.3.2 Train mode..................................................................................547 9.3.3 New Offline Editor Editing Flow ...................................................549 9.4 Auto Feedback Function ...............................................................................557 9.4.1 Objective.....................................................................................557 9.4.2 Settings.......................................................................................557 9.4.3 Operation Instructions.................................................................560 10 APPENDIX 1 LIGHTING COMPENSATION _____________________________ 561 10.1 Lighting Compensation.................................................................................561 10.2 Lighting Decay Auto Check............................................................................563 11 APPENDIX 2 OCR OPERATION ___________________________________ 565 11.1 Flowchart to Create an OCR Window.............................................................565 11.2 Buttons Related to the OCR Function in Train mode.......................................566 11.3 Creating OCR Box by Auto-Train ...................................................................567 11.4 Menu Introduction .......................................................................................571 11.4.1 OCR - Auto Train mode ................................................................571 11.4.2 Training Result Verify Dialog Interface .........................................572 11.5 OCR - Manual Train mode.............................................................................574 11.6 Training.......................................................................................................577 11.7 Run Time Test..............................................................................................578 11.8 Tools ...........................................................................................................578 11.8.1 Font Library Manager ..................................................................578 11.8.2 CheckSum ...................................................................................581 11.9 Show Font Library Dialog .............................................................................584 11.10 Font Delete Dialog........................................................................................584 11.11 Notice of In-Line >Run-Time Inspection .......................................................586 11.11.1 Build an OCR inspection window..................................................586 11.12 Constraints of TRI-OCR.................................................................................587
  10. 10. Test Research Inc. TR7500 Series User Guide –Software ver. 6.7.0 viii Table of Figures Figure 1: Programming Flow Chart .................................................................................2 Figure 2: Opening the AOI Program.................................................................................4 Figure 3: Creating a New AOI File....................................................................................4 Figure 4: List of ATPG Steps ............................................................................................4 Figure 5: Loading a CAD file ............................................................................................5 Figure 6: Entering the Translator Tool.............................................................................6 Figure 7: Translator Function Dialog Box........................................................................7 Figure 8: Selecting a File for Translator ...........................................................................8 Figure 9: Selecting a Translator Unit................................................................................8 Figure 10: Starting to Transfer the File ............................................................................9 Figure 11: Successful Transferring Message...................................................................10 Figure 12: Quitting the Translator Program...................................................................10 Figure 13: Specifying a AOI File.....................................................................................11 Figure 14: Loading an AOI File ......................................................................................11 Figure 15: Component Data Table .................................................................................12 Figure 16: Pop-Up Menu in Component Data Table ........................................................13 Figure 17: Choosing Board View Function .....................................................................13 Figure 18: Board View -- Finding Component Positions..................................................14 Figure 19: Proceeding to the Next Step in ATPG Process.................................................14 Figure 20: Completing the Edit Board Information Step .................................................15 Figure 21: Setting a Multi-Board Program......................................................................16 Figure 22: Setting a Multi-Board Program Manually.......................................................17 Figure 23: Setting the Board Angle ...............................................................................17 Figure 24: The Result of Rotating Board Angle...............................................................18 Figure 25: Selecting an Object Component in Board 1.....................................................19 Figure 26: Inputting the Component Name ....................................................................19 Figure 27: Locating the Component 1 ............................................................................20 Figure 28: Motion Control Panel....................................................................................20 Figure 29: Confirming the Setting of Component 1 .........................................................21 Figure 30: Selecting a Component Manually...................................................................21 Figure 31: Locating the Component 2 ............................................................................22 Figure 32: Confirming the Setting of Component 2 .........................................................22 Figure 33: Confirming the Board Angle..........................................................................22 Figure 34: Selecting a Dummy Component in Board 2 ....................................................23 Figure 35: Setting a Component for Dummy 1................................................................24 Figure 36: Confirming the Dummy 1 Setting ..................................................................24 Figure 37: Setting the Dummy in the Second Board........................................................25 Figure 38: Setting the Dummy Component in Other Board..............................................25 Figure 39: The Result of Locating Boards.......................................................................26
  11. 11. Test Research Inc. TR7500 Series User Guide –Software ver. 6.7.0 ix Figure 40: Setting the Board Size...................................................................................26 Figure 41: The Warning Message, “Set Board Size First” .................................................27 Figure 42: Setting the Upper-Left Position of the Board 1 ...............................................27 Figure 43: Confirming the Setting of Board Position.......................................................28 Figure 44: Setting the Lower-right Position of Board 1...................................................28 Figure 45: Setting the Fiducial Marks.............................................................................29 Figure 46: Using the CAD File to Find the First Fiducial Mark..........................................29 Figure 47: Finding a Fiducial Mark Manually..................................................................30 Figure 48: Confirming the Rotation Angle......................................................................30 Figure 49: Set Lighting for First Fiducial Mark ...............................................................31 Figure 50: Setting the Weighting of the First Fiducial Mark............................................32 Figure 51: The Weighting Dialog Box.............................................................................32 Figure 52: The Process of Getting the Fiducial Mark.......................................................32 Figure 53: Confirming to Use Standard Fiducial Mark Image...........................................33 Figure 54: Selecting a Standard Fiducial Mark Image......................................................33 Figure 55: Confirming the Fiducial Mark Coordinates.....................................................33 Figure 56: Completing the Setting of the 1st Fiducial Mark Image ....................................34 Figure 57: Not Using Standard Fiducial Mark Image.......................................................34 Figure 58: Confirming the Fiducial Mark Coordinates.....................................................35 Figure 59: Grabbing a Standard Image of the 1st Fiducial Mark .......................................35 Figure 60: Setting the 2nd Fiducial Mark .......................................................................36 Figure 61: Inputting the Name of the 2nd Fiducial Mark ..................................................36 Figure 62: Confirming the 2nd Fiducial Mark Coordinates..............................................36 Figure 63: Grabbing a Standard Image of the 2nd Fiducial Mark.......................................37 Figure 64: Clearing All FM Data.....................................................................................37 Figure 65: Finishing the Fiducial Mark Setting ...............................................................38 Figure 66: Entering the Component Library...................................................................39 Figure 67: Confirming the Primary Name Change...........................................................39 Figure 68: The Component Type List.............................................................................40 Figure 69: Reviewing a Specified Component in Component Library..............................40 Figure 70: Merging the Selected Components ................................................................41 Figure 71: Confirming the Merge Setting .......................................................................41 Figure 72: Completing the Merging Process ..................................................................42 Figure 73: Capturing the Board Map..............................................................................43 Figure 74: The Successful Message of Capturing Board Map ...........................................43 Figure 75: Setting FOV Distribution Rules......................................................................44 Figure 76: The Warning Message of Generating FOVs.....................................................44 Figure 77: A Dialog Box of Selecting Two Panel Mode.....................................................45 Figure 78: A Dialog Box of Locating Scan Lines...............................................................45 Figure 79: The Failed Message of Merging FM................................................................45 Figure 80: The Failed Message of Running Two Panel Mode ...........................................46
  12. 12. Test Research Inc. TR7500 Series User Guide –Software ver. 6.7.0 x Figure 81: Selecting to Capture FOVs Automatically .......................................................46 Figure 82: Selecting to Relocate Inspection Boxes ..........................................................46 Figure 83: Displaying All FOV Allocations on the Board Map...........................................47 Figure 84: The Main Window of Verifying FOV Images ...................................................48 Figure 85: The Main Window of Verifying FOV Images ...................................................48 Figure 86: Completing All ATPG Process........................................................................49 Figure 87: Entering the Train Mode...............................................................................50 Figure 88: The Main Window of Train Mode ..................................................................50 Figure 89: The Tool Bar for Finding FOVs ......................................................................51 Figure 90: Inspect Result Window in Fine-tuning Mode..................................................52 Figure 91: Reviewing Failed Images by Number.............................................................53 Figure 92: Confirming Failed Components.....................................................................53 Figure 93: Fine-Tuning Tool Bar....................................................................................54 Figure 94: Inspection Results in Fine-Tuning Mode........................................................54 Figure 95: A Dialog Box of Selecting an Applied Type .....................................................55 Figure 96: Applied Type: By Board................................................................................55 Figure 97: Applied Type: By Set.....................................................................................56 Figure 98: AOI Menu Bar – File Tab ...............................................................................57 Figure 99: File Tab – Version Controller ........................................................................58 Figure 100: AOI Menu Bar – View Tab ...........................................................................58 Figure 101: AOI Toolbar ...............................................................................................59 Figure 102: AOI Menu Bar – Parameter Tab...................................................................59 Figure 103: AOI Menu Bar – Parameter Tab>User Mode.................................................60 Figure 104: Project Management Dialog Windows in Client Mode..................................62 Figure 105: An Error Message in Client Mode ................................................................63 Figure 106: Project Management Dialog Windows in Server Mode..................................64 Figure 107: Edited Information Dialog windows in Server Mode ....................................64 Figure 108: Parameter Tab – System Function...............................................................65 Figure 109: Setting Halt Machine Test Count..................................................................66 Figure 110: A Warning Message for Halt Machine When Repeat Fail...............................66 Figure 111: A Warning Message for Halt Machine When Fiducial Fail.............................66 Figure 112: A Warning Message of Halt Machine When Barcode Fail..............................67 Figure 113: A Dialog Box for Inputting Barcode.............................................................67 Figure 114: A Warning Dialog Box of Halt Machine When Abnormal Fail_board Rate.......67 Figure 115: A Dialog Box for Inputting Password ..........................................................68 Figure 116: Setting Share Library Item..........................................................................68 Figure 113: Share Library – Explanation 1.....................................................................70 Figure 117: Share Library – Explanation 2.....................................................................70 Figure 118: Share Library – Explanation 3.....................................................................70 Figure 119: Share Library – Explanation 4.....................................................................71 Figure 120: Share Library – Explanation 5.....................................................................71
  13. 13. Test Research Inc. TR7500 Series User Guide –Software ver. 6.7.0 xi Figure 121: Specific Path Setting ...................................................................................71 Figure 122: Panel Parameter Screen – Bar Code Tab ......................................................72 Figure 123: Train Prefix & Suffix Setting 1 .....................................................................73 Figure 124: Train Prefix & Suffix Setting 2 .....................................................................73 Figure 125: Train Prefix & Suffix Setting 3 .....................................................................74 Figure 126: Train Prefix & Suffix Setting 4 .....................................................................74 Figure 127: Train Prefix & Suffix Setting 5 .....................................................................75 Figure 128: Train Prefix & Suffix Setting 6 .....................................................................76 Figure 129: Setting Assign Barcode ..............................................................................76 Figure 130: Barcode Assignment Dialog Box..................................................................77 Figure 131: Setting Barcode Count ................................................................................77 Figure 132: An Error Message When the Setting Count is Wrong ...................................78 Figure 133: Enable Barcode Tokenizer ..........................................................................78 Figure 134: Enable Barcode Tokenizer Setting...............................................................79 Figure 135: Enable Barcode Tokenizer-Result ...............................................................79 Figure 136: Panel Input Direction from Left or Right......................................................80 Figure 137: Multi-Barcode Layout Setting Dialog Box.....................................................81 Figure 138: Check H/W Barcode on Bottom...................................................................82 Figure 139: Multi Barcode Assignment Setting...............................................................82 Figure 140: Manual Barcode Setting .............................................................................83 Figure 141: Board Number Setting Dialog Box ...............................................................84 Figure 142: A Error Message, “Cannot Find the Barcode”................................................84 Figure 143: The Successful Multi-Barcode Layout Setting Result ....................................85 Figure 144: Board Rotation Angle Measurement Setting.................................................86 Figure 145: Setting [Assign multi-barcode by reading one barcode] function..................87 Figure 146: Multi-Barcode Layout Dialog.......................................................................87 Figure 147: Input the end digit for each board manually ................................................88 Figure 148: Show Barcode Dialog – 0 degree .................................................................88 Figure 149: Show Barcode Dialog – 180 degree..............................................................89 Figure 150: Barcode Setting Dialog................................................................................89 Figure 151: Barcode “Quiet Zone” .................................................................................90 Figure 152: Barcode Laser Scan Position .......................................................................90 Figure 153: Scanner Adjusted to Read Barcode..............................................................90 Figure 154: Interlaced Barcodes, Dual Scanners.............................................................91 Figure 155: Panel Parameter – Bar Code Tab Check Bar Code.........................................92 Figure 156: Barcode Reader Window ............................................................................92 Figure 157: Barcode Reader Window ............................................................................93 Figure 158: Panel Parameter –Multi-board Tab..............................................................93 Figure 159: Panel Parameter – Panel Info Tab................................................................94 Figure 160: Project Version in Title Bar.........................................................................95 Figure 161: Panel Parameter – AutoLink Tab.................................................................96
  14. 14. Test Research Inc. TR7500 Series User Guide –Software ver. 6.7.0 xii Figure 162: Panel Parameter – Repair Station Tab .........................................................97 Figure 163: Panel Parameter – Offline Editor Tab ..........................................................98 Figure 164: The Software Barcode Window...................................................................99 Figure 165: The License Manager Path of Coreco Processing 5.4...................................100 Figure 166: The License Manager Path of Coreco Processing 5.6...................................100 Figure 167: Sapera Processing License Manager Window.............................................101 Figure 168: Checking License Loading Status...............................................................101 Figure 169: Location Setup—Single FOV......................................................................102 Figure 170: Capturing The Single FOV Image ...............................................................102 Figure 171: Location Setup—Multi FOV.......................................................................103 Figure 172: Multi FOV Image--Start Point ....................................................................103 Figure 173: Multi FOV Image--End Point......................................................................104 Figure 174: Scan and Compose the Barcode Image.......................................................104 Figure 175: Train and Decode Barcode........................................................................105 Figure 176: Panel Barcode or Board Barcode...............................................................106 Figure 177: TestRun ...................................................................................................106 Figure 178: Procedure of Assign Multi-Boards.............................................................107 Figure 179: Manual Setup Multi-Board Position...........................................................108 Figure 180: Procedure of Manual Setup Multi-Board Position.......................................109 Figure 181: Interface of Manual Setup Multi-Board Position ........................................110 Figure 182: Location Setup--Single FOV.......................................................................111 Figure 183: Selection box, [Count] field and [Del].........................................................111 Figure 184: Set Barcodelight.......................................................................................111 Figure 185: General Parameters..................................................................................112 Figure 186: 1D Barcode Parameter Setting Dialog........................................................113 Figure 187: Enable Setup ROI-Strip of Joined Image.....................................................114 Figure 188: Image Binarization...................................................................................115 Figure 189: Rotation Angle of Barcode ........................................................................115 Figure 190: DataMatrix Parameters Setting Interface...................................................116 Figure 191: DataMatrix Construction...........................................................................116 Figure 192: Pre-location of the Barcode.......................................................................116 Figure 193: QR-Code Parameter Setting Dialog ............................................................117 Figure 194: Assign Serial Code ....................................................................................117 Figure 195: Assign Serial Code – Input Initial Number..................................................118 Figure 196: Select [Parameter> Project Server Setting] ................................................118 Figure 197: Select [Parameter> Project Server Setting] ................................................119 Figure 198: Project Server Setting Dialog.....................................................................119 Figure 199: Select [Parameter> Project Server Setting] ................................................120 Figure 200: Uploading to Project Server ......................................................................120 Figure 201: Path Setting..............................................................................................121 Figure 202: Path Setting-Browse the Path....................................................................121
  15. 15. Test Research Inc. TR7500 Series User Guide –Software ver. 6.7.0 xiii Figure 203: Path Setting-Browse the Path....................................................................121 Figure 204: Path Setting-Browse the Path....................................................................122 Figure 205: Path Setting-Browse the Path....................................................................123 Figure 206: Path Setting-Browse the Path....................................................................123 Figure 207: Path Setting-Browse the Path....................................................................124 Figure 208: Path Setting-Browse the Path....................................................................124 Figure 209: Path Setting-Browse the Path....................................................................125 Figure 210: Path Setting-Browse the Path....................................................................125 Figure 211: Path Setting-Browse the Path....................................................................126 Figure 212: Path Setting-Browse the Path....................................................................126 Figure 213: Path Setting-Browse the Path....................................................................127 Figure 214: Program Tab............................................................................................127 Figure 215: The Inspection Box Color Setting Table .....................................................128 Figure 216: The Color Selection Table .........................................................................128 Figure 217: The Custom Color Setting Table ................................................................129 Figure 218: AOI Menu Bar – Program Tab....................................................................129 Figure 219: Program Tab– Pass Level..........................................................................130 Figure 220: Sample Component List............................................................................131 Figure 221: Four Fields to Edit in Component List........................................................131 Figure 222: Sample Pass Level Graph ..........................................................................132 Figure 223: Detailed Component Information..............................................................132 Figure 224: Example: Model Image - Similarity ............................................................133 Figure 225: Example: Changing Component Pass Level ................................................134 Figure 226: Example: Model Image – Similarity with New Pass Level............................134 Figure 227: Component List Window ..........................................................................135 Figure 228: Model Image Pass Levels ..........................................................................135 Figure 229: Program –Auto Pass Level ........................................................................136 Figure 230: Auto Pass Level Setting.............................................................................136 Figure 231: Confirm Recover Pass Level Window ........................................................137 Figure 232: Add FOV...................................................................................................138 Figure 233: Select Capture FOV Images .......................................................................138 Figure 234: Select Program > Non-CAD > Teach Function.............................................140 Figure 235: Non-CAD Teach Window & Functions........................................................141 Figure 236: Box Tool Examples ...................................................................................142 Figure 237: Cross Line Tool Example...........................................................................142 Figure 238: Angle Measuring Tool Example.................................................................143 Figure 239: Theta Alignment Window.........................................................................144 Figure 240: Large Component Tool, Step 1...................................................................145 Figure 241: Large Component Tool, Step 2...................................................................145 Figure 242: Large Component Tool, Result ..................................................................146 Figure 243: CAD Origin Not Defined Warning ..............................................................146
  16. 16. Test Research Inc. TR7500 Series User Guide –Software ver. 6.7.0 xiv Figure 244: CAD Origin by Mouse Click........................................................................147 Figure 245: Non-CAD Teach Procedure 1.....................................................................148 Figure 246: Non-CAD Teach Procedure 2.....................................................................149 Figure 247: Non-CAD Teach Procedure 3.....................................................................150 Figure 248: Theta Data Field.......................................................................................151 Figure 249: Set Theta Data When Using Box Tool.........................................................152 Figure 250: Edit Theta Angle Directly..........................................................................152 Figure 251: CAD File>New ..........................................................................................153 Figure 252: Name & Type Setting ................................................................................153 Figure 253: Move to Component Center.......................................................................154 Figure 254: Select Component Angle ...........................................................................154 Figure 255: Select Top or Lower..................................................................................154 Figure 256: Add a Component.....................................................................................155 Figure 257: Save CAD File ...........................................................................................155 Figure 258: Close Non CAD Dialog...............................................................................155 Figure 259: Load an Existing AOI File ..........................................................................156 Figure 260: Add Component in Prj...............................................................................157 Figure 261: Non-CAD Teach Window ..........................................................................158 Figure 262: Non-CAD Teach v.2.4 Interface..................................................................159 Figure 263: Select [Non CAD> Teach] ..........................................................................160 Figure 264: Load Old Non CAD Data?...........................................................................160 Figure 265: Non-cad programming in In-line AOI? .......................................................160 Figure 266: Set Board Position....................................................................................161 Figure 267: 8x8 Panel Map..........................................................................................162 Figure 268: Add a New Component .............................................................................162 Figure 269: Select [Non CAD> Teach] ..........................................................................163 Figure 270: Setting the Weighting ...............................................................................163 Figure 271: Set Mask ..................................................................................................164 Figure 272: Set Angle..................................................................................................164 Figure 273: Input Component Information ..................................................................165 Figure 274: Copy Component Information...................................................................165 Figure 275: Add a Component by Copy Function..........................................................165 Figure 276: Box Color.................................................................................................166 Figure 277: FOV Image Dialog.....................................................................................166 Figure 278: Move the Box to Correct Position ..............................................................167 Figure 279: New-Mouse Drag......................................................................................167 Figure 280: Set the Upper-left Corner and Lower-right Corner .....................................168 Figure 281: Save Function...........................................................................................168 Figure 282: Multi-Panel Algorithm Setting...................................................................169 Figure 283: BOM Check...............................................................................................170 Figure 284: Type and Place Check ...............................................................................170
  17. 17. Test Research Inc. TR7500 Series User Guide –Software ver. 6.7.0 xv Figure 285: Type and Place Check—Load AOI File .......................................................171 Figure 286: Version Controller....................................................................................171 Figure 287: AOI Menu Bar – Inspection Tab.................................................................172 Figure 288: Manual Skip Board Setting Window ..........................................................173 Figure 289: Enable Two Panel Mode (In-line Fiducial Marks) .......................................174 Figure 290: AOI Menu Bar – Operation Tab..................................................................180 Figure 291: On Machine Confirm Window ...................................................................181 Figure 292: AOI Menu Bar – Utilities Tab.....................................................................182 Figure 293: Camera Alignment Window ......................................................................183 Figure 294: Camera Alignment Window--Alignment ....................................................184 Figure 295: Bare Board Checking Dialog Box ...............................................................185 Figure 296: Fiducial Mark Not Found Message.............................................................186 Figure 297: Fiducial Setting Screen .............................................................................186 Figure 298: Move Camera to Fiducial Mark..................................................................187 Figure 299: Confirm Change Fiducial Mark Position.....................................................187 Figure 300: Adjust Fiducial Mark Search Range ...........................................................188 Figure 301: Confirm Fiducial Search Range..................................................................188 Figure 302: Fiducial Mark Parameter Setting...............................................................188 Figure 303: Fiducial Mark Parameter Setting—Search .................................................189 Figure 304: Panel Standby Test & Set Test Count .........................................................190 Figure 305: Inline Component Analysis .......................................................................190 Figure 306: Cpk Criterion Setting Dialog......................................................................191 Figure 307: Cpk Data Report.......................................................................................192 Figure 308: Cpk Data Table.........................................................................................192 Figure 309: Time Sequence Graph...............................................................................194 Figure 310: Utilities Tab -- Gauge Tool Options............................................................195 Figure 311: Confirm Static or Board In>Out Test..........................................................195 Figure 312: A Dialog Box of Resend Successful.............................................................196 Figure 313: Component Status Dialog..........................................................................197 Figure 314: Inline Component Data Output to SPC .......................................................197 Figure 315: Second Project Data Setting Dialog............................................................198 Figure 316: Inspection Box Operation Dialog...............................................................199 Figure 317: System Parameter Display ........................................................................201 Figure 318: Bargeboard Dialog....................................................................................202 Figure 319: Select Type Dialog ....................................................................................202 Figure 320: Auto-Loading Selections ...........................................................................202 Figure 321: Auto-Loading Flow Chart..........................................................................203 Figure 322: Auto-Loading Setting Dialog......................................................................204 Figure 323: Auto-Load Barcode Setting Dialog.............................................................204 Figure 324: Auto-Load Barcode Rule Table..................................................................205 Figure 325: Auto-Load Barcode—Browse Path............................................................205
  18. 18. Test Research Inc. TR7500 Series User Guide –Software ver. 6.7.0 xvi Figure 326: Auto-Load Barcode—Specify Path.............................................................206 Figure 327: Auto-Load Barcode—Specify Path.............................................................206 Figure 328: Users Manager Dialog...............................................................................207 Figure 329: Users Update Dialog .................................................................................207 Figure 330: Change Password Dialog...........................................................................208 Figure 331: Coverage Report Screen............................................................................209 Figure 332: Coverage Report Saved Screen..................................................................209 Figure 333: Pad Count Dialog......................................................................................210 Figure 334: Coverage Report with HTML format..........................................................211 Figure 335: First Layer--Defect List.............................................................................211 Figure 336: First Layer--Defect List--defect.txt.............................................................212 Figure 337: First Layer--Total Table............................................................................213 Figure 338: Second Layer-Example-0201 ....................................................................213 Figure 339: Second Layer-Example-TQFP64................................................................213 Figure 340: Auto Conveyor Width Setting....................................................................214 Figure 341: Yield Management System Setting.............................................................214 Figure 342: First Board Check Menu............................................................................215 Figure 343: Check CAD Dialog.....................................................................................215 Figure 344: Result of CAD Check .................................................................................216 Figure 345: Polarity Check Result................................................................................216 Figure 346: Version Compare Screen...........................................................................217 Figure 347: Offline Tune Mode Dialog Box...................................................................218 Figure 348: Set Board Number to Repair Station..........................................................220 Figure 349: Set Board Number Dialog..........................................................................220 Figure 350: Multiboard Copy ......................................................................................221 Figure 351: Link Eyes Checker ....................................................................................221 Figure 352: Link Eyes Checker ....................................................................................223 Figure 353: Link Eyes Checker ....................................................................................223 Figure 354: Repair Station-Setting> Others> Quality Validation....................................224 Figure 355: Image Replacement Selection....................................................................225 Figure 333: Applied-Camera Selection.........................................................................225 Figure4: Inspection Box Operation] dialog...................................................................226 Figure 356: Inspection Process Dialog Box...................................................................226 Figure 357: Component Re-inspection Report..............................................................227 Figure 358: Component Re-inspection Report-2 ..........................................................227 Figure 359: Merge ICT Result with AOI Result..............................................................229 Figure 360: Link Eyes Checker ....................................................................................229 Figure 361: Related Software Barcode Parameters Setup .............................................230 Figure 362: Create Barcode File to ICT-Result Screen...................................................231 Figure 363: Create Barcode File to ICT.........................................................................232 Figure 364: Barcode File Setting..................................................................................232
  19. 19. Test Research Inc. TR7500 Series User Guide –Software ver. 6.7.0 xvii Figure 365: barcode.barcode File ................................................................................232 Figure 366: Contents of barcode.barcode.....................................................................233 Figure 367: Create Barcode File to ICT - TechniSat.......................................................233 Figure 368: Create Barcode File to ICT – Barcode File Setting .......................................233 Figure 369: Create Barcode File to ICT –Export File Path..............................................234 Figure 370: Create Barcode File to ICT –Result ............................................................234 Figure 371: Enable Offline Monitor..............................................................................235 Figure 372: Offline Monitor> Show Offline Monitor......................................................235 Figure 373: Offline Monitor Dialog-Offline Setting........................................................236 Figure 374: Offline Station Setting...............................................................................236 Figure 375: Add Link> Remove Link............................................................................237 Figure 376: Select an inline machine ...........................................................................237 Figure 377: Failed Link...............................................................................................238 Figure 378: Successful Link.........................................................................................239 Figure 379: Select an Inline Machine to Fine-tuning .....................................................240 Figure 380: Open Link Successfully .............................................................................240 Figure 381: Inspect> Inspect FOV Images ....................................................................241 Figure 382: AOI Menu Bar – Diagnostic Tab.................................................................242 Figure 383: PC>PLC I>O Test Screen ...........................................................................242 Figure 384: Self Diagnosis Options ..............................................................................243 Figure 385: Project Test Function................................................................................243 Figure 386: Project Test Warning Message ..................................................................244 Figure 387: Project Test Display on Panel Map.............................................................244 Figure 388: Pressing the [Inspect] Button....................................................................245 Figure 389: Saving a Project........................................................................................245 Figure 390: Check Standard Project Result Dialog........................................................245 Figure 391: Check Standard Project Result Dialog-Different Situation...........................246 Figure 392: Set the Current Project to be the Standard Project .....................................246 Figure 393: Display Details .........................................................................................246 Figure 394: AOI Menu Bar – Help Tab..........................................................................247 Figure 395: Load Data File Screen ...............................................................................248 Figure 396: Select BOM File (left) & BOM File Format ..................................................249 Figure 397: Load Data File Dialog................................................................................249 Figure 398: BOM File Components Set to ‘Test’ ............................................................250 Figure 399: File Translator Window & Functions .........................................................251 Figure 400: Import AOI Translator Window & Functions..............................................252 Figure 401: Edit Component Data Main Screen ............................................................253 Figure 402: Select Board View Command ....................................................................254 Figure 403: Board View Window.................................................................................255 Figure 404: Board View Window – View & Find Options ..............................................256 Figure 405: Board View Window – Find Command ......................................................256
  20. 20. Test Research Inc. TR7500 Series User Guide –Software ver. 6.7.0 xviii Figure 406: Board View Window – Find Result ............................................................257 Figure 407: Board View Window –Export Image..........................................................257 Figure 408: Board View Window –Result of Export Image............................................258 Figure 409: Board View Window –Change to Top> Change to Lower ............................259 Figure 410: Tile Windows Command...........................................................................259 Figure 411: Tile Windows Result -- Board View (top) & Component Data......................260 Figure 412: Select Find Command ...............................................................................261 Figure 413: Find Command Dialog Box........................................................................261 Figure 414: Select Replace Command ..........................................................................262 Figure 415: Replace Dialog..........................................................................................262 Figure 416: Replace>Change Type by Part Input & Result ............................................263 Figure 417: Merge Name by Type Process & Result......................................................264 Figure 418: Merge Multiple Name by Type Process & Result.........................................265 Figure 419: Select Change T>B Command....................................................................266 Figure 420: Change Top>Lower Confirm Window........................................................266 Figure 421: Select Rotate Command............................................................................267 Figure 422: Set Rotate Angle Dialog.............................................................................267 Figure 423: Select Mirror Command............................................................................268 Figure 424: Mirror Dialog box.....................................................................................268 Figure 425: Counterclockwise & Clockwise Rotation....................................................269 Figure 426: Select Change to CCW Command...............................................................269 Figure 427: Change to CCW Confirm Window ..............................................................269 Figure 428: Select Edit>View Command ......................................................................270 Figure 429: Select Test>Untest Command....................................................................271 Figure 430: Change Component Test Status.................................................................271 Figure 431: Select Top>Bottom Command...................................................................272 Figure 432: Change Component Top>Bottom Data.......................................................272 Figure 433: Select Change Board Number Command....................................................273 Figure 434: Change Board No. Dialog...........................................................................273 Figure 435: Merge Top>Bottom Process......................................................................274 Figure 436: Select Change to Counterclockwise ...........................................................274 Figure 437: Change to Counterclockwise Process.........................................................275 Figure 438: Select Add Command................................................................................275 Figure 439: Add Component Dialog.............................................................................276 Figure 440: Select Delete Command ............................................................................276 Figure 441: Delete Component Dialog .........................................................................277 Figure 442: Confirm Delete Components Window........................................................277 Figure 443: Set Command...........................................................................................278 Figure 444: Multi-Board Setup Dialog..........................................................................278 Figure 445: Generate Multi-Board Data Window..........................................................279 Figure 446: Save AOI File Command............................................................................279
  21. 21. Test Research Inc. TR7500 Series User Guide –Software ver. 6.7.0 xix Figure 447: View Command........................................................................................279 Figure 448: Menu from Right-Clicking Mouse ..............................................................280 Figure 449: Copy & Paste Step 1..................................................................................281 Figure 450: Copy & Paste Step 2..................................................................................282 Figure 451: Copy & Paste Step 3..................................................................................283 Figure 452: Confirm New Row or Column....................................................................283 Figure 453: Load CAD Command.................................................................................284 Figure 454: Load Data File Dialog................................................................................284 Figure 455: New CAD File Loaded ...............................................................................285 Figure 456: Set Fiducial Mark Command .....................................................................286 Figure 457: Set Fiducial Mark Range ...........................................................................286 Figure 458: Confirm Fiducial Mark Search Range.........................................................287 Figure 459: Set In-Line Direction Dialog ......................................................................287 Figure 460: Set Stop Sensor Position ...........................................................................288 Figure 461: Confirm Stop Position...............................................................................288 Figure 462: RGB Weighting Dialog...............................................................................289 Figure 463: RGB Weighting Dialog...............................................................................289 Figure 464: Library Verify Tab ....................................................................................290 Figure 465: Library Merge Tab....................................................................................290 Figure 466: FOV Function Tab.....................................................................................291 Figure 467: Motion Control Outlook & Functions .........................................................292 Figure 468: Motion Control Outlook – Lock & Unlock ...................................................293 Figure 469: Minimize Motion Control Panel.................................................................293 Figure 470: Light Button for Lighting Control Editor ....................................................294 Figure 471: Lighting Control Editor.............................................................................294 Figure 472: LED Control .............................................................................................295 Figure 473: LED Brightness Adjustment ......................................................................296 Figure 474: Select>Unselect LED.................................................................................297 Figure 475: Rename Lighting Set Dialog ......................................................................297 Figure 476: Delete Light Setting Dialog box..................................................................298 Figure 477: Lighting Control Editor - Type...................................................................299 Figure 478: Confirm Copy Sideview Lighting ...............................................................299 Figure 479: the differences between coaxial light and non-coaxial light ........................300 Figure 480: ATPG Component Main Screen..................................................................301 Figure 481: Use Mouse to Select Boxes ........................................................................302 Figure 482: Component Type Command......................................................................302 Figure 483: Set Component Type Dialog ......................................................................303 Figure 484: Component Library Dialog Box .................................................................304 Figure 485: Component Library Icon Result.................................................................306 Figure 486: Confirm Components as Same Type ..........................................................307 Figure 487: Primary & Secondary Component Names ..................................................308
  22. 22. Test Research Inc. TR7500 Series User Guide –Software ver. 6.7.0 xx Figure 488: Confirm Change Component Type Window ...............................................308 Figure 489: New Primary Component Type .................................................................309 Figure 490: Confirm Save Window ..............................................................................309 Figure 491: Set Users Library Path ..............................................................................310 Figure 492: Close All>Save All Confirm Window ..........................................................310 Figure 493: Rotate Command Result ...........................................................................311 Figure 494: Edit Command Menu ................................................................................311 Figure 495: Copy to all Pins.........................................................................................312 Figure 496: Align Selected Boxes Command.................................................................312 Figure 497: Align Selected Boxes Result ......................................................................312 Figure 498: Link Command Result...............................................................................313 Figure 499: Unlink Command Result ...........................................................................313 Figure 500: Mirror Command Dialog ...........................................................................314 Figure 501: Rotate Copy Command Dialog...................................................................314 Figure 502: Rotate Copy Command Result...................................................................314 Figure 503: Rotate Pin Direction Command Result.......................................................315 Figure 504: Change Window Shape Command Result...................................................315 Figure 505: Change Window Shape Command Result...................................................315 Figure 506: Edit Pin Name ..........................................................................................316 Figure 507: View Command Menu...............................................................................316 Figure 508: Example of Show Side Function.................................................................316 Figure 509: View Command Menu...............................................................................317 Figure 510: Adding a Body Box ...................................................................................317 Figure 511: Existing Body Box Warning Message .........................................................317 Figure 512: Adding a Pin with the Pin Box Function.....................................................318 Figure 513: Adding 4 Pins with the Pin Box Function ...................................................319 Figure 514: Adding Void Window with Add Window Function .....................................319 Figure 515: Add All Window Dialog.............................................................................320 Figure 516: Confirm Window Arrangement in Same FOV .............................................320 Figure 517: Add Polarity Pair Function........................................................................321 Figure 518: Zoom Command Menu..............................................................................321 Figure 519: Zoom In (left) & Zoom Out........................................................................322 Figure 520: Tool Command Menu................................................................................322 Figure 521: Name Index Dialog ...................................................................................323 Figure 522: Create Secondary Name, Step 1.................................................................323 Figure 523: Create Secondary Name, Step 2.................................................................324 Figure 524: Name Index Load Function Result.............................................................324 Figure 525: Confirm Name Index Data Save .................................................................325 Figure 526: Capturing Offline Image Process ...............................................................326 Figure 527: Capture Component Icon Command..........................................................326 Figure 528: Inspect Single Inspection Box....................................................................327
  23. 23. Test Research Inc. TR7500 Series User Guide –Software ver. 6.7.0 xxi Figure 529: Body & Pin Boxes .....................................................................................328 Figure 530: Model Library Dialog................................................................................329 Figure 531: Example – Icon Label................................................................................329 Figure 532: Select Default Model.................................................................................330 Figure 533: Create Model Library Result .....................................................................331 Figure 534: Create Component Library........................................................................332 Figure 535: Edit Model Library-Missing.......................................................................333 Figure 536: Edit Model Library-Void ...........................................................................334 Figure 537: Save for Model Library .............................................................................335 Figure 538: Save Model Library Dialog ........................................................................335 Figure 539: Model Library Application Menu...............................................................336 Figure 540: Model Library Saved Path.........................................................................337 Figure 541: Set Max and Min value..............................................................................338 Figure 542: Setting Command Menu............................................................................339 Figure 543: Algorithm Dialog & Functions ...................................................................339 Figure 544: Click on List Item to Fill Logic Field ...........................................................340 Figure 545: Click [Get] for One Inspection Window......................................................341 Figure 546: Get Several Inspection boxes.....................................................................342 Figure 547: Get Several Inspection boxes separately ....................................................342 Figure 548: Group Windows by Group Process ............................................................343 Figure 549: Group Windows by Window Process.........................................................343 Figure 550: Group Other Groups & Windows Process...................................................344 Figure 551: Delete Group(s)........................................................................................344 Figure 552: Delete Defect Logic...................................................................................345 Figure 553: Create Defect Logic...................................................................................345 Figure 554: Windows Set on an IC Lead.......................................................................346 Figure 555: Confirm Copy Logic by Pin & Results Message ...........................................346 Figure 556: Confirm [Change Defect]...........................................................................347 Figure 557: View Inspection Box.................................................................................348 Figure 558: Select Inspection Boxes ............................................................................349 Figure 559: Click on [Group] to Display Inspection Boxes.............................................349 Figure 560: Add Name to [Defect] Field, Click on [New Defect] .....................................350 Figure 561: Copy IC Pin Logic......................................................................................350 Figure 562: Set Inspection Box Properties Dialog.........................................................351 Figure 563: Select & Display [Search Range] ................................................................352 Figure 564: Setting the Search Range ..........................................................................352 Figure 565: Select & Display [Search Range] ................................................................353 Figure 566: Image with Mask Set.................................................................................353 Figure 567: Image with Mask Set.................................................................................354 Figure 568: The differences between Mask Inside and Mask Outside in Rectangle Mask and Circle Mask..........................................................................................................................354
  24. 24. Test Research Inc. TR7500 Series User Guide –Software ver. 6.7.0 xxii Figure 569: [Set Pass Level] Dialog..............................................................................355 Figure 570: Directory .................................................................................................356 Figure 571: Add Component Library Directory Path Process ........................................356 Figure 572: Pin Directivity Dialog................................................................................357 Figure 573: Set Weighting...........................................................................................358 Figure 574: Set Distance Table Dialog-Point to Point....................................................359 Figure 575: Set Distance Table Dialog-Point to Line or Line to Line...............................359 Figure 558: Set Distance Table Dialog-Point to Line or Line to Line...............................360 Figure 576: Set Distance Table Dialog-Advanced Add...................................................360 Figure 577: Set Distance Table Dialog-Line Difference..................................................361 Figure 578: Set Distance Table Dialog-Light Bar...........................................................361 Figure 579: Set Distance Table Dialog-Component Distance .........................................362 Figure 580: Set Distance Table Dialog-Target Setting ...................................................362 Figure 581: Set Distance Table Dialog-Parameter Setting .............................................362 Figure 582: Set Distance Table Dialog-Application Area ...............................................363 Figure 583: Other Window Options.............................................................................363 Figure 584: Display Active Box Link ............................................................................363 Figure 585: Show Active Windows ..............................................................................364 Figure 586: Select Window Type.................................................................................365 Figure 587: Select Window Type.................................................................................365 Figure 588: Selecting Component Group......................................................................366 Figure 589: Selecting Component Type........................................................................366 Figure 590: Choose a Component, Resize Body Window...............................................367 Figure 591: Selecting an Inspection Box.......................................................................367 Figure 592: Adjust Void Windows ...............................................................................368 Figure 593: Setting Property, Pass Level, & Set Algorithm Icons...................................368 Figure 594: Mask Center of Image ...............................................................................369 Figure 595: Setting the Component Weighting.............................................................369 Figure 596: Creating a Box for Inspection the Component Type Number.......................369 Figure 597: Setting the Inspection Condition ...............................................................370 Figure 598: Create a [Body] box for IC component .......................................................371 Figure 599: Create a [Body] box for IC component .......................................................371 Figure 600: Use [Mirror Copy] to Set Pins in First & Last Lead Area ..............................372 Figure 578: Use [Mirror Copy] to Set Pins in First & Last Lead Area ..............................372 Figure 601: Choose First & Last Pins, Add Pins.............................................................373 Figure 579: Choose First & Last Pins, Add Pins.............................................................373 Figure 602: Add Inspection boxes ...............................................................................374 Figure 603: Choose [Rotate Copy] or [Mirror]..............................................................375 Figure 604: Results of [Mirror} Command ...................................................................376 Figure 605: Example: Set Pass Level............................................................................377 Figure 606: Model Image (Missing) Window................................................................378

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