Copy of chairperson presentation 18 nov. 2006

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Copy of chairperson presentation 18 nov. 2006

  1. 1. KHADI ACTIVITIES AT MGIRI – A CASE STUDY Prof. R.B.Chavan Former Professor, I I T Delhi Project Consultant Mahatma Gandhi institute of Rural Industrialization Wardha
  2. 2. KHADI GROUP TECHNICAL STAFF Ph.D 01 M.Tech 05 B. E 01 M.Sc 01 Diploma 02 Total 10 FACULTY EXPERTIES Prof.R.B.Chavan (Chemical Processing) Prof. Ravi Chattopadhyay (Spinning) Shri R.P.Tewari (Weaving)
  3. 3. METHODOLOGY Visits to selected khadi institutions Identification of problems Identification of research and development projects to deal with identified problems ESSENTIAL REQUIREMENT A close interaction between khadi group, KVIC and Khadi institutions
  4. 4. PROJECT IDENTIFICATION 1. FINISHING OF KHADI FABRIC AND GARMENTS 2. DYEING OF KHADI WITH NATURAL DYES 3. MERCERIZATION OF KHADI YARN 4. MACHINE DESIGN DEVELOPMENT 5. QUALITY ASSURANCE MANUAL <ul><li>OTHER PROJECTS </li></ul><ul><li>DEVELOPMENT OF WOOL/ACRYLIC FABRIC BLENDS </li></ul><ul><li>STATUS REPORT OF KHADI INSTITUTIONS IN VIDARBHA REGION </li></ul>
  5. 5. PHILOSOPHY NO BASIC RESEARCH IDENTIFICATION OF WELL ESTABLISHED TECHNOLOGIES PRACTICED IN THE MILL SECTOR (MASS PRODUCTION) DOWNSIZE THE TECHNOLOGY TO MAKE IT SUITABLE FOR KHADI SECTOR (PRODUCTION BY MASSES)
  6. 6. STRATEGY PHASE I DOWNSIZING AND STANDARDIZATION OF TECHNOLOGY IN LABORATORY AT IIT DELHI PHASE II DEMONSTRATION OF TECHNOLOGY AT IIT DELHI PHASE III DEMONSTRATION OF TECHNOLOGY IN KHADI INSTITUTIONS ON ALL INDIA BASIS PHASE IV TRANSFER OF TECHNOLOGY IN KHADI SECTOR PROVED TO BE SUCCESSFUL STRATEGY
  7. 7. FIRST IDENTIFIED TECHNOLOGY FINISHING OF KHADI FABRICS AND GARMENTS REASONS <ul><li>NO FINSHING TREATMENT GIVEN FOR VALUE ADDITION IN KHADI SECTOR </li></ul><ul><li>RESULT </li></ul><ul><li>POOR APPEARANCE </li></ul><ul><li>HIGH MAINTENANCE COST IN THE FORM OF APPLYING STARCH AFTER EVERY WASH </li></ul><ul><li>LOW ACCEPTABILITY IN MARKET </li></ul>MODERN FINISHING TECHNIQUES CAN OVERCOME THESE PROBLEMS
  8. 8. FINISHING TECHNIQUES IDENTIFIED <ul><li>1. STIFF FINISH </li></ul><ul><li>2. SOFT FINISH </li></ul><ul><li>3. STONELESS STONE WASH FINISH </li></ul><ul><li>4. ENZYME WASH OR BIO-POLISHING </li></ul><ul><li>5. WRINKLE FREE FINSHING FOR POLY VASTRA </li></ul>
  9. 9. DOWNSIZING DOMESTIC WASHING MACHINE TUMBLE DRYER WASHING MACHINE TUMBLE DRYER PHASE 1
  10. 10. TECHNOLOGY DEMONSTRATION VENUE I I T DELHI <ul><li>PARTICIPANTS </li></ul><ul><li>SENIOR OFFICERS FROM KVIC OF DIRECTOR LEVEL </li></ul><ul><li>REPRESENTATIVES OF SECRETARY LEVEL FROM SELECTED KHADI INSTITUTIONS </li></ul><ul><li>REPRESENTATIVES FROM SELECTED KHADI BHANDARS </li></ul><ul><li>REPRESENTATIVES FROM NGO </li></ul>PHASE 2
  11. 11. BOOKLET ON FINISHING OF KHADI GARMENTS
  12. 12. FEED BACK <ul><li>OUT OF FIVE FINSHING TECHNIOQUES </li></ul><ul><li>STIFF FINSH </li></ul><ul><li>SOFT FINISH </li></ul><ul><li>MOST SUITABLE FOR KHADI SECTOR </li></ul>
  13. 13. TECHNOLOGY DEMONSTRATION ON ALL INDIA BASIS <ul><li>STATE NO. OF WORKSHOPS </li></ul><ul><li>1. MAHARASTRA 2 </li></ul><ul><li>2. UTTAR PRADESH 3 </li></ul><ul><li>3. TAMILNADU 1 </li></ul><ul><li>4. JHARKHAND 1 </li></ul><ul><li>5. RAJASTHAN 1 </li></ul><ul><li>TOTAL 8 </li></ul><ul><li>FUNDS FROM KVIC Rs. 8 LAKS </li></ul>PHASE 3
  14. 14. FEED BACK <ul><li>MOST SUITABLE TECHNOLOGY </li></ul><ul><li>CONSIDERABLE IMPROVEMENT IN QUALITY OF PRODUCT </li></ul><ul><li>WOULD CERTAINLY IMPROVE SALE OF KHADI </li></ul><ul><li>FINISHED GARMENTS CAN ATTRACT YOUNGER GENERATION </li></ul><ul><li>CAN BE CONVENIENTLY ADOPTED IN KHADI SECTOR </li></ul><ul><li>TECHNOLOGY TRANSFER OF STIFF AND SOFT FINSIHING SHOULD BE DONE AT THE EARLIEST IN DIFFERENT ZONES </li></ul>
  15. 15. RECOMMENDATION BY KHADI GROUP TO SET UP MODEL KHADI GARMENT FINISHING UNIT AT KSHETRIYA SHRI GANDHI ASHRAM BARABANKI GRANT OF RS 12.5 LAKHS FROM KVIC FOR SETTING UP MODEL GARMENT FINISHING UNIT
  16. 16. MODEL GARMENT FINISHING UNIT AT KSHETRIYA SHRI GANDHI ASHRAM, BARABANKI TECHNOLOGY TRANSFER JUNE 2, 2003
  17. 17. PRESS CLIPPINGS 10 NEWS PAPERS FROM LUCKNOW 03 NEWS PAPERS FROM BARABANKI COVERED THE EVENT MEDIA COVERAGE HINDUSTAN TIMES ; Modernization of khadi unit renews hopes PIONEER India’s first khadi finishing unit at Barabanki INDIAN EXPRESS Hi-tech unit to give khadi wings TIMES OF INDIA India’s first modern model khadi finishing unit inaugurated
  18. 19. ASSOCIATION OF KHADI INSTITUTIONS <ul><li>SERVING AS COMMON FACILITY CENTRE FOR 21 KHADI ISSTITUIONS </li></ul><ul><li>STATES COVERED </li></ul><ul><li>UTTAR PRADESH, </li></ul><ul><li>UTTARANCHAL, </li></ul><ul><li>MADHYA PRADESH </li></ul>
  19. 20. TECHNOLOGY OF DYEING OF KHADI WITH NATURAL DYES TECHNOLOGY OF MERCERIZATION OF KHADI YARN TECHNOLOGY READY FOR TRANSFER TECHNOLOGY READY FOR TRANSFER
  20. 21. QUALITY ASSURANCE MANUAL ESSENTIAL TO SET UP QUALITY ASSURANCE LABORATORIES IN DIFFERENT ZONES
  21. 22. KHADI GROUP ACTIVITIES AT A GLANCE 2001-2005 TECHNOLOGIES DOWNSIZED FOR KHADI SECTOR FINISHING OF KHADI GARMENTS DYEING OF KHADI WITH NATURAL DYES MERCERIZATION OF KHADI YARN BLENDING OF WOOL ACRYLIC BLENDS FOR SHAWL MANUFACTURE QUALITY ASSUANCE FOR KHADI
  22. 23. PUBLICATIONS FINISHING OF KHADI GARMENTS QUALITY ASSURANCE Manual FOR KHADI QUALITY ASSURANCE MANUAL FOR KHADI AT A GLANCE
  23. 24. TECHOLOGY TRANSFERED FINISHING OF KHADI GARMENTS TECHOLOGIES READY FOR TRANSFER DYENG OF KHADI WITH NATURAL DYES MERCERIZATION OF KHADI YARN NEED TO SET UP QUALITY ASSURANCE LABORATORIES
  24. 25. LABORATORY MODELS OF MACHINES DEVELOPED MERCERIZATION MACHINE YARN DYEING MACHINE FABRIC DYEING MACHINE
  25. 26. TECHNOLOGY MISSION FOR KHADI TECHNICALLY VIRGIN AREA NO CONCENTRATED EFFORTS TO MODERNIZE THE KHADI SECTOR TO MEET THE CHALLENGES OF GLOBAL COMPETITION
  26. 27. TOTAL CLOTH PRODUCTION 47,330 Mn Sq. Metres TOTAL KHADI PRODUCTION 111.49 Mn.Sq. Meters Decentralized Sector TEXTILE INDUSTRY IN INDIA NATURAL FIBRES / FABRICS MAN-MADE FIBRES / FABRICS Organized Sector (Mills) Spinning Composites Handloom Powerloom Khadi WOLL JUTE S ILK COTTON RAYON Cellulose / viscose BLENDED (Synthetic + Natural) SYNTHETIC (Nylon, PET, PAN)
  27. 28. CLOTH PRODUCTION SHARE 19 HOSIERY 0.003 KHADI 14 HANDLOOM 63 POWER LOOM 04 ORGANIZED MILL SECTOR CLOTH PRODUCTION % SECTOR
  28. 29. FUNDS PROVIDED FOR MODERNIZATION OF ORGANIZED TEXTILE MILL SECTOR 25,000 1999-2004 750 1986 Amount (Crores) year
  29. 30. TECHOLOGY MISSIONS FOR OTHER TEXTILE SECTORS TECHNOLOGY MISSION FOR JUTE TECHNOLOGY MISSION FOR COTTON NEED FOR TECHNOLOGY MISSION FOR KHADI TECHOLOGY UPGRADATION FUNDS FOR MODERNIZATION OF TEXTILE INDUSTRY
  30. 31. SUGGESTIONS <ul><li>IDENTIFICATION OF KHADI INSTITUTIONS AND PROVISON OF FUNDS FOR TECHNOLOGY TRANSFER OF </li></ul><ul><li>DYEING OF KHADI WITH NATURAL DYES </li></ul><ul><li>MERCERIZATION OF KHADI YARN </li></ul><ul><li>2. SETTING UP QULAITY ASSURANCE LABORATORIES </li></ul><ul><li>3. PUBLICATION OF SECOND EDITION OF QUALITY ASSURANCE MANUAL </li></ul>TECHNOLOGY MISSION FOR KHADI

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