Food beverages plants_eng

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Food beverages plants_eng

  1. 1. Automation Technology in Industry Plants References in Food & Beverages IndustryEngineering with SIMATIC SCADA and DCS systems, Step7, MicroWin, Logosoft, PCS7, WinCC, WinCC flexible,Protool, S7 Graph, S7 Higraph, UnitronicsPlant type: CIP station (cleaning in place)Engineered with Step7 S7315-2DP, HMI WinCC flex panel TP 270 10“ CIP station is used to clean process units in the Food & Beverages, Chemical andPharma Industries. In the software we use SFC (sequential function charts) and some PID Loops. Mainpurpose is to make a flexible and user friendly environment. The operator is able to createown recipes according to the technological requirement. Further the operator can define hisown recipe sequence by influencing every process object (motor, valve, control loop) and allother plant parameters and Boolean logic. The number of steps is unlimited and can beeasily edited in the Recipe Matrix Editor on the HMI and saved on the MMC card on the HMIpanel. Choosing the CIP recipeMain CIP windowRecipe parameters Configuration of recipe steps www.atip.hr
  2. 2. Automation Technology in Industry Plants References in Food & Beverages IndustryInstalled CIP plant: • The Coca-Cola Beverages - Croatia Zagreb (three line CIP) Bistra Split • The Coca-Cola Beverages - Serbia Belgrade (three line CIP) Surdulica • The Coca-Cola Beverages - Poland Tylicz (Two line CIP) • The Coca-Cola Beverages – Romania • The Coca-Cola Beverages – Bosnia • About Podravka-Studenac – Lipik • About PLIVA - Zagreb • Lura Beverages d.d. - Zagreb www.atip.hr
  3. 3. Automation Technology in Industry Plants References in Food & Beverages IndustryPlant type: EVAPORATING PLANTEngineered with Step7 S7315-2DP, HMI WinCC flex panel TP 270 10“ Evaporating plants have a broad application in food and chemical industry. They are used forevaporating of fruit juices, milk etc. Evaporating plant has 5 evaporation stages trough which juiceflows which will be evaporated (to reduce the amount of water) from 20Bx to 64Bx. In the first stagejuice comes with approximately 20Bx, in this stage in the system also steam arrives. After that juice infree fall comes to the bottom of the first stage and then moving on the top of the second column(stage). The steam from the first stage goes to the second stage. In the second stage steamtemperature is less (temperature profile from the first to the last stage is in levels of 15°C). In totalthere are 5 evaporation columns. The main challenge is to control the temperature (with steam-hugetime lag) and the flow rate to get the right value of Bx. For example temperature change of 1°C onthe first stage will change the amount of Bx in about 90 sec. Additional product which can be caughtin the process of evaporation is aroma. In the second stage also the aroma of juice is evaporating andcan be caught with the vacuum system into the aroma tank where it will be cooled down in to a fluidstate. Evaporating plant Main screen of the Evaporation station Predictive controller Controller set points www.atip.hr
  4. 4. Automation Technology in Industry Plants References in Food & Beverages IndustryEvaporation station YahyaliEvaporation station Targid Mersin www.atip.hr
  5. 5. Automation Technology in Industry Plants References in Food & Beverages IndustryInstalled Evaporation station plants: • YAHALI - Kayseri, Turkey Anadolu Meyve Suyu • Impaz, Zajecar, Serbia (reconstruction of Evaporation station) • Meykon - ANTHALYA, Turkey • Targid - Mersin, Turkey • The HIPP - Tibilis, Georgia • Jersy - Knjaževac, Serbia www.atip.hr
  6. 6. Automation Technology in Industry Plants References in Food & Beverages IndustryPlant type: PIPE AND TUNNEL PASTEURIZER Engineered with Step7 S7315-2DP, HMI WinCC flex panel TP 170 10“ Pasteurizers are used for beverage pasteurization (giving pasteurization units to differentproduct types). The main task is keeping a constant temperature of pasteurization thru thedisturbance in the steam system and other disturbances like unwanted plant stops or jams on thepasteurizer or other equipment. Pasteurization goes through some steps and the main challenge is tokeep same quality of the end product.Main screen to control the pasteurizer Recipe parameters for 0.25 l beerPasteurizer set point and process values temperatures Configuration of recipe steps www.atip.hr
  7. 7. Automation Technology in Industry Plants References in Food & Beverages Industry 3D picture of the tunnel pasteurizer Temperature profile of the pasteuriserSide view of the pasteurizer www.atip.hr
  8. 8. Automation Technology in Industry Plants References in Food & Beverages IndustryInstalled Pasteur plants: • ROTOPROMET – Zagreb, (Simatic PCS7) • Coca-Cola Beverages Croatia d.d. - Zagreb • LURA PIĆA d.o.o. - Zagreb • Studenac - Lipik • Iliđanski dijamnat - Sarajevo BiH • Bobs - Jastrebarsko • Coca-Cola Beverages Croatia d.d. – Solin • Coca-Cola Beverages Slovenia -Žalec d.d. SLO • Coca-Cola Beverages BiH d.d. - Sarajevo, BiH • Modicus - Podravski Podgajci • Hercegovina vino - Mostar, BiH • Terra Production – Inđija, Srbija • Greda – Slovenija • Renci - Zagreb www.atip.hr
  9. 9. Automation Technology in Industry Plants References in Food & Beverages IndustryPlant type: FLAVOURMIX with or without pasteurizerEngineered with Step7 S7315-2DP, HMI WinCC flex panel TP 270 8“ Flavour mix is used for mixing mountain spring water with syrup concentrate. Input syrupconcentration is approximately 65Bx and mixing with water we like to have a concentration ofapproximately 3Bx. With the dosing pump we add K-sorbidum (preservative) in the mixture of waterand syrup. The Flavour Mix device has 5 modules: 1. Deaeration (using vacuum for taking out the oxygen), 2. Preparing K-sorbidum and inline dosing of his preservative 3. Syrup Unit 4. Mixing Unit (main part of the Flavour Mix) 5. Pasteurizer where the beverage will be pasteurized and cooled down to room temperature Main challenge is to keep constant ratio of water and syrup due to some pressure changes in thewater or syrup pipe. Keeping constant ratio will guarantee a stable quality of the juice without anyhuge deviations in the Bx. Also the start-up ramp of both pumps (water and syrup) will guarantee asmall deviation of required Bx during the first minute of running the Unit without throwing out tomuch waste Juice into the drain. Deaeration unit (S1, S2) K-sorbidum preparation (S5) Flavour mix with syrup and water pump (M3, M4) Actual production process values and parameters www.atip.hr
  10. 10. Automation Technology in Industry Plants References in Food & Beverages IndustryInstalled Flavourmix plants: • The Coca-Cola Beverages Croatia d.d. – BISTRA • The Coca-Cola Beverages Serbia d.d. – ROSA • The Coca-Cola Beverages Hungary - Zala www.atip.hr

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