Overview of Pakistani Cement Industry

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INTERCEM Asia Conference was held on 16th-18th Sept, 2013 at Shangri-La Hotel, Bangkok - Thailand. This presentation was delivered by me on morning of 18th Sept.

It was a mega-conference attended by 250 delegates from 38 countries. I was the only one from Pakistan.

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Overview of Pakistani Cement Industry

  1. 1. An Overview of Pakistani Cement Industry Presentation by: M. Asadullah Manager Export Marketing Lucky Cement Limited Pakistan
  2. 2. Agenda  Salient Features of Pakistani Cement Industry  Production Capacity and Capacity Utilization in Pakistan  Domestic Consumption, Exports & Surplus Capacity  Company-wise Production Capacities in Pakistan  World’s Leading Cement & Clinker Exporters  Leading Export Markets of Pakistan in 2012  Lucky Cement Ltd (LCL) as the Largest Cement Manufacturer and Exporter of Pakistan
  3. 3. Salient Features of Pakistani Cement Industry  Installed Production Capacity is 44.77 million tons  24 Integrated Factories in North Zone & South Zone  33.4 million tons cement produced in FY 2012-13:  Local Consumption 25.0 million tons  Exports 8.4 million tons  Main Export Markets are:  Afghanistan (by road)  Sri Lanka & Sub-Saharan Africa (by sea)  In 2012-13, Capacity Utilization was 75 %  Per Capita Consumption 125 kg As per All Pakistan Cement Manufacturers Association (APCMA):
  4. 4. Production Capacity and Capacity Utilization in Pakistan Quantities in million tons Statistics as per APCMA website www.apcma.com July to June Production Capacity Capacity Utilization 2002-03 16.32 70.16% 2003-04 17.28 79.08% 2004-05 17.91 91.32% 2005-06 20.96 88.54% 2006-07 30.62 79.23% 2007-08 37.80 80.14% 2008-09 42.41 73.83% 2009-10 45.47 75.25% 2010-11 42.50 73.95% 2011-12 44.77 72.63% 2012-13 44.77 74.67% 0.00% 10.00% 20.00% 30.00% 40.00% 50.00% 60.00% 70.00% 80.00% 90.00% 100.00% - 5.00 10.00 15.00 20.00 25.00 30.00 35.00 40.00 45.00 50.00
  5. 5. Domestic Consumption, Exports & Surplus Capacity Quantities in million tons Source: www.apcma.com Fiscal Year Production Capacity Domestic Consumption Exports Domestic Plus Exports Surplus Capacity 2006-07 30.62 21.03 3.23 24.26 6.36 2007-08 37.80 22.58 7.72 30.29 7.51 2008-09 42.41 20.33 10.98 31.31 11.10 2009-10 45.47 23.57 10.65 34.22 11.25 2010-11 42.50 22.00 9.43 31.43 11.07 2011-12 44.77 23.95 8.57 32.52 12.25 2012-13 44.77 25.06 8.37 33.43 11.34 0 5 10 15 20 25 30 35 40 45 50 2006-2007 2007-2008 2008-2009 2009-2010 2010-2011 2011-2012 2012-2013 Production Capacity Local Despatches Exports Total Despatches Surplus Capacity
  6. 6. Company-wise Production Capacities Sr. No. Name Of Unit Cement Capacity (Metric Tons) 1 Lucky Cement (Pezu & Karachi) 7,512,000 2 Bestway Cement (Hattar & Chakwal) 5,915,250 3 D.G. Khan Cement (D.G. Khan & Chakwal) 4,221,000 4 Fauji Cement (Fateh Jang) 3,433,500 5 Maple Leaf Cement (Daudkhel) 3,370,500 6 Askari Cement (Wah & Nizampur) 2,677,500 7 Kohat Cement (Kohat) 2,677,500 8 GharibWal Cement (Jehlum) 2,110,500 9 Lafarge Pakistan (Chakwal) 2,047,500 10 Pioneer Cement (Khushab) 2,030,250 11 Dewan Cement (Hattar & Dhabeji) 1,921,500 12 Attock Cement (Lasbela) 1,795,500 13 Flying Cement (Lilla) 1,197,000 14 Cherat Cement (Nowshera) 1,102,500 15 Al-Abbas Cement (Dadu) 945,000 16 Fecto Cement (Sangjani) 819,000 17 Dandot Cement (Jehlum) 504,000 18 Thatta Cement (Thatta) 488,250 Total 44,768,250 www.apcma.com
  7. 7. World’s Leading Cement & Clinker Exporters in 2012 Source: The Global Cement Report, Tenth Edition by ICR S. No. Country Million Tons 1 Iran 13.80 2 Turkey 13.30 3 China 11.50 4 Thailand 11.47 5 Japan 11.40 6 South Korea 10.05 7 UAE 9.00 8 Pakistan 8.37 9 Germany 8.25 10 Vietnam 7.70 - 2.00 4.00 6.00 8.00 10.00 12.00 14.00 16.00
  8. 8. Leading Export Markets of Pakistan in 2012 S. No. Markets Tons (000) World 9,011 1 Afghanistan 5,158 2 South Africa 813 3 Sri Lanka 777 4 India 562 5 Iraq 498 6 Tanzania 395 7 Djibouti 207 8 Madagascar 203 9 Mozambique 146 10 Comoros 143 Others 110 Statistics as per ITC www.trademap.org HS Code 2523 (Cements)- 100 200 300 400 500 600 700 800 900
  9. 9. Lucky Cement Ltd (LCL) as Market Leader Pakistan  Part of Yunus Brothers Group (A leading business group of Pakistan)  Annual Production capacity 7.5 mtpa i.e. 25,000 M. Tons/day  Two Strategically Located Factories in North & South Zone  ISO Certifications 9001 & 14001  Export Licenses from NSBs:  KEBS, TBS, SABS, SLSI, BIS  Cement exported to 37 countries. We have diversified Export Markets  Middle East, Africa and South Asia  Highly Cost-Efficient Production  Captive Power Generation, WHR Project, TDF and RDF  Logistics & Supply Chain Management  Own Transportation Fleet  24,000 M. Tons Storage Capacity at Port  Pneumatic Pumping System at Karachi Port  Expansion Plans in Emerging Markets and Diversification  Integrated Cement Factory being set-up at DR Congo  Grinding Mill at Iraq about to start production  Acquired 75% shares of ICI Pakistan
  10. 10. Captive Power Generation & WHR Project  100% Captive Power Generation  Each factory has its own power plant  22 generators with installed capacity of 175 MW  Our Waste Heat Recovery Project qualifies under the Clean Development Mechanism
  11. 11. Multi-Purpose Transportation Fleet & Storage / Loading Capacity at Port  Doing bulk & bagged (containerized cement and also chartered vessel)  Fleet comprising of trailers & bulkers  Own Bulkers for bulk cement transportation  Pneumatic Loading Plant at Port.  4 Silos at Port having 6,000 each storage capacity  10,000 Tons of loose cement can be loaded in a day
  12. 12. Muhammad Asadullah Manager Export Marketing Lucky Cement Limited 6-A, Mohammad Ali Society A. Aziz Hashim Tabba Street Karachi - 75350, Pakistan Tel: +92 21 111 786 555 Ext: 336 Cell: +92 321 2490859 Email: asadullah@lucky-cement.com Website: www.lucky-cement.com Thanks

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