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Lean construction system

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Lean construction system - Reduce waste - Reduce time - Increase delivery - plan JIT - LEAN construction system - Six Sigma moladi plastic formwork - www.moladi.com

Published in: Design, Business

Lean construction system

  1. 1. WELCOME Established - 1986
  2. 2. ONE STOP HOUSING SHOP Materials moladi Construction Finance
  3. 3. BRICK CONSTRUCTION CYCLE  Erratic supplies = Erratic delivery  Dependant on skilled labour  Waste  Rework  Slow delivery  Inconsistent quality  Unpredictable cash flow  Increased cost moladi Lean construction
  4. 4. INNOVATION “Our age of anxiety is, in great part, the result of trying to do today’s jobs with yesterday’s tools”. moladi
  5. 5. THE ISSUE… moladi
  6. 6. INNOVATION “Don't find a fault, find a remedy.” Henry Ford moladi
  7. 7. moladi moladi
  8. 8. INNOVATION moladi
  9. 9. RAFT FOUNDATION FORMER moladi
  10. 10. RAFT FOUNDATION - COMPACT moladi
  11. 11. RAFT FOUNDATION-TRENCHING moladi
  12. 12. RAFT FOUNDATION-TRENCHING moladi
  13. 13. RAFT FOUNDATION-TRENCHING moladi
  14. 14. RAFT FOUNDATION-REINFORCING moladi
  15. 15. RAFT FOUNDATION-CONCRETE moladi
  16. 16. RAFT FOUNDATION-LEVEL moladi
  17. 17. POWER FLOAT SLAB moladi
  18. 18. ERECT moladi FORMWORK 4 Hours moladi
  19. 19. moladi
  20. 20. PLUMBING moladi
  21. 21. moladi
  22. 22. REINFORCING moladi
  23. 23. PLASTIC FORMWORK moladi
  24. 24. moladi
  25. 25. moladi
  26. 26. moladi
  27. 27. PLASTIC FORMWORK moladi
  28. 28. Henry Ford of Housing moladi
  29. 29. REINFORCING  moladi structures are monolithic structures which are resistant to earthquakes.  All the water and electrical piping is positioned inside the formwork cavity and cast in the walls.  No chasing required.  No plastering required. moladi
  30. 30. MORTAR MIX  1800kg or 0.720m³ of local decomposed granite/ river sand.  250kg of ordinary portland cement: (OPC).  5 litres of moladiCHEM  200 litres of water. * moladi This is a generic mix for example purposes only
  31. 31. FILL River Sand+Cement+Water+moladiCHEM 2 Hours moladi
  32. 32. PLASTIC SHUTTERING moladi
  33. 33. STRIP FORMWORK 2 Hours moladi
  34. 34. PLASTIC FORMWORK moladi
  35. 35. moladi
  36. 36. moladi
  37. 37. moladi
  38. 38. moladi
  39. 39. moladi
  40. 40. moladi
  41. 41. moladi
  42. 42. moladi
  43. 43. moladi
  44. 44. HOUSING CONSTRUCTION 5 Days moladi
  45. 45. MORTAR – NOT CONCRETE moladi
  46. 46. 40 M² Low Cost Housing moladi
  47. 47. 40 M² Low Cost Housing moladi
  48. 48. 52 M² Nhbrc award ABSA Housing competition moladi
  49. 49. 60 M² moladi
  50. 50. 68 M² Moladi construction technology Affordable Housing moladi
  51. 51. 75 M² moladi 75m moladi Unit
  52. 52. 87 M² moladi
  53. 53. FIRST moladi UNIT 1987 moladi
  54. 54. FIRST moladi UNIT 2013 moladi
  55. 55. 110 M² Bonded by Standard Bank since 1993 moladi
  56. 56. 120 M² Award winning construction technology moladi
  57. 57. 120 M² moladi
  58. 58. WALK UP moladi
  59. 59. SEMI DETACHED moladi
  60. 60. CLASSROOM moladi
  61. 61. CLASSROOM moladi
  62. 62. CLINIC moladi
  63. 63. ABLUTION BLOCK moladi
  64. 64. STEEL PORTAL APPLICATION moladi
  65. 65. STEEL PORTAL APPLICATION moladi
  66. 66. SECURITY WALLING moladi
  67. 67. DOUBLE STOREY moladi
  68. 68. moladi CONSTRUCTION CYCLE  Constant supply = constant delivery  Known cost  Unskilled operators  Next to no waste  Increased productivity  Reduced cost  Consistent quality  Predictable cash flow moladi
  69. 69. BENEFITS  Reduce unemployment: Job creation  Community upliftment  Supply chain  Environment  Education  Health  Crime  Social development  Carbon footprint moladi
  70. 70. BENEFITS  Train and employ local unskilled labour  Utilize local materials  Re-useable  Reduced transport cost  Low construction cost  Rapid construction time  Practicable designs  Quality approved materials  Variety of finishing details  Low maintenance cost moladi
  71. 71. BENEFITS  Speed without compromising quality  No need to plaster  No need to chase  No beam filling  Waterproof  Reinforced  Waste reduction  Logistics  Alterations and additions moladi
  72. 72. A WALL IS A WALL IS A WALL  A structure with a shower can be termed  “Low Cost”  A structure with a bath can be termed  “Affordable”  A structure with a Jacuzzi can be termed  “High Income” o The finishes of a structure determines the value o No quality disparity between “High Income” structures and “Low Cost” structures moladi
  73. 73. FINANCIAL INSTITUTIONS  Social acceptance  Durability  Quality  Variety  Increase in value  Re-sale ability  Minimise risk - Insurance/Professional Indemnity  Certified  Bondable/Financed moladi
  74. 74. PRODUCTION One structure in One day with One moladi mould More structures in One day with More moladi moulds moladi
  75. 75. RADICAL CHANGE moladi
  76. 76. THANK YOU One stop housing shop Hennie Botes – www.moladi.net

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