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Trunnion mounted ball valves for industrial applications

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Because of their structural design, trunnion mount ball valves are suitable for all pressure ranges and sizes.They are used by many manufacturers as a basis of design for their severe service ball valve offerings. A trunnion mount ball valve can also be advantageous for applications employing valve automation. Since the ball is not held in place by a tight fitting seal arrangement, operating torque tends to be lower for comparably sized trunnion valves, when compared to floating ball valves.

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Trunnion mounted ball valves for industrial applications

  1. 1. TRUNNION MOUNTED BALL VALVES
  2. 2. GREETING HSVALVE 2 Ever since our foundation in 1987, we have produced and supplied various pipeline valves. As the Korea’s largest general valve maker, we have constantly developed new products from small-sized valves to large-sized valves for various chemical, oil & gas and industrial plants and continually invested in a higher value-added business and quality upgrade. As a result, we have acquired varied international certifications such as KS, EM, ISO, API, cUL, Fire Test and CE as well as developed and patented non-conductive ball valves for the first time throughout the world. To maintain non-defect quality goods and services is our top priority and we believe it will be achievable through our properly organized quality management system. We also believe that our lofty goal of earning the trust of the customers must be realized with ceaseless efforts into the superior quality of products. For this reason, not only do all employees work in harmony to satisfy our customers by conforming to the requirements of ISO 9001, API Q1 & 6D, PED and the customers, but also to provide reasonable quality and price which are the essential element for the member of international society as well as for the contribution to the development of Korea’s economies. With a slogan of “Global Marketing and Customer First”, we are ready to lead the future of 21 century as a world-class general valve maker and a more advanced specialist of valves. Won Gyu Chang President 1987. 03 Established HS VALVE CO., LTD 1987. 04 HS VALVE CO., LTD incorporated. 1996. 12 Received mayor's award 1997. 11 Received president's award 1999. 03 Acquired ISO9001, API-6D 1999. 09 Venture enterprise 1999. 10 Received president's award 1999. 11 Received mayor's award 2000. 02 Designated excellent technical competition enterprise 2000. 03 Listed in KOSDAQ 2000. 10 Started to manufacture gas filter 2001. 03 Acquired fire tests for ball valve -API 607 2001. 10 Superiority technology enterprise selection technique -KOREA TECHNOLOGY CREDIT GUARANTEE FUND- 2001. 11 Received president's award 2003. 03 Awarded a model taxpayer 2003. 06 Received a men of merit's award 2004. 01 Acquired CE(CE0036-TUV Suddeutschland) 2004. 07 Selected of world leading SME appointed by gyeongsangbuk-do 2004. 12 Acquired Fire tests(Ball valve)-API 6FA 2006. 05 Acquired ISO 9001:2000(0588)-API 2006. 05 Acquired ISO/TS 29001(TS-0125)-API 2006. 05 Acquired API Spec Q1(Q1-0319)-API 2006. 11 Awarded the order of industrial sevice merit of silver tower 2007. 12 The head office building purchase/move 2008. 09 Acquired GOST R & HYGIENIC 2009. 06 Acquired GOST RTN 2011. 03 Built 3rd factory 2012. 06 Acquired ISO 14001 : 2004 2013. 05 Award “The 20th Korea Gas Safety Awards” Of Bronze Tower 2014. 07 Acquired INNOBIZ(Innovation Business) 2014. 12 Acquired Stainless Steel Welding Flanges (KS B 1506) COMPANY PROFILE HEAD OFFICE & FACTORY Ⅰ FACTORY Ⅱ FACTORY Ⅲ
  3. 3. 3 HS VALVE are guaranteed by ISO 9001 and API Q1 audited quality standards. HS VALVE provides the highest quality valves to meet customer's requirements and are manufactured in accordance with API, ASME and other standards. HS VALVE are tested and documented to the API 6D and API 598. HS VALVE are manufacture to comply with NACE standard and provide complete material's traceability. QUALITY CERTIFICATES API Q1 API 6D-0308 ISO 9001 : 2008 ISO 14001 : 2004 CE 0036 GOST R GOST RTN EN 10204 3.1 API Fire test
  4. 4. CONSTRUCTION & FUNCTION LOCKING DEVICE HS VALVE are lockable in either full open or closed position ANTI-STATIC DEVICE (EN ISO 17292) HS VALVE have anti-static device which provides contact between stem and ball, and stem and body to eliminate static electricity. FIRE SAFE DESIGN (API 607 / API 6FA) The secondary metal seat is provided to maintain contact between the seat and ball in the event the primary non-metallic seat is destroyed by fire. The double body and cap seals provide maximum security. HS VALVE are fitted with special graphite seals so as to effectively preclude leakage in the event of fire. All HS trunnion mounted ball valve have been tested to API-607 or API 6FA SEALANT INJECTION TF/TR type ball valves are designed to provide high integrity shut-off. upon request, sealant lubrication fittings are installed. In the event of seat insert or stem seal damage, external or internal lekage can occur. Emergency sealant injection can save the integrity of the valve by incorporating a sealant seal around the stem or between the seat and the ball until such time the valve may be properly serviced. HSVALVE 4
  5. 5. DOUBLE SEALS AT ALL JOINTS All connection parts employ a double sealing design incorporating a spiral wound gasket and o-ring ensure positive sealing. DOUBLE BLOCK AND BLEED TF/TR type ball valves employ a sealing principle that facilitates all services requiring double block and bleed integrity. SELF RELIEVING SEAT This standard feature is designed to prevent excessive pressure buildup within the valve by automatically relieving pressure when body cavity pressure exceeds the spring load on the seats. SEAT SEALING Soft seats are standard. Seat inserts of synthetic material such as DEVLON, NYLON, RPTFE or PEEK are contained within a metal seat ring. With no or very low line pressure, sealing between the seats and ball is achieved by seat springs. With higher line pressure, the line pressure, in conjunction with the spring load, forces the upstream seat ring against the ball, which results in tighter sealing. CONSTRUCTION & FUNCTION 5
  6. 6. FIG. NO. BTFA15, A30 / BTRA15, A30 CONSTRUCTION 2-Piece body, Full & reduced bore. Trunnion ball. Fire safe design. Anti-static device. Locking device. Blow-out proof stem. ISO 5211 Mounting pad. Double seal design. Double block and bleed. Pressure relieving seats. BASICMATERIALS PRODUCTIONSPECIFICATIONS PART NAME CARBON STEEL A216-WCB, A352-LCC A351-CF8, CF8M RPTFE, DEVLON A351-CF8, CF8M STAINLESS STEEL BODY BALL SEAT BASIC DESIGN API 6D & ASME B16.34 ASME B16.10 ASME B16.5 API 6D & API 598 FACE TO FACE END FLANGE TEST & INSPECTION RANGE&DIMENSIONS HSVALVE CLASS 150 & 300 TRUNNION MOUNTED BALL VALVES Size 4" & below Size 6" & larger (unit : mm) Other material & size is available upon request. 6 VALVE SIZE B 150# L 300# H W 150#WEIGHT (kg) 300# 2" 51 178 216 140 240 27 30 3x2" 51 203 282 140 240 30 35 3" 76 203 282 180 240 35 45 4x3" 76 229 305 180 240 40 47 4" 102 229 305 200 350 45 50 6x4" 102 394 403 200 350 49 95 6" 152 394 403 275 440 106 135 8x6" 152 457 502 275 440 102 123 8" 203 457 502 327 400 162 175 10x8" 203 533 568 327 400 178 210 10" 254 533 568 386 450 242 300 12x10" 254 610 648 386 450 290 380 12" 305 610 648 430 450 385 465 14x12" 305 686 762 430 450 470 580 14" 337 686 762 468 560 570 720 16x12" 305 762 838 430 560 590 820 16" 387 762 838 545 630 875 1010
  7. 7. 7 CLASS 150 & 300 TRUNNION MOUNTED BALL VALVES FIG. NO. BTFA15, A30 / BTRA15, A30 CONSTRUCTION 3-Piece body, Full & reduced bore. Trunnion ball. Fire safe design. Anti-static device. Locking device. Blow-out proof stem. ISO 5211 Mounting pad. Double seal design. Double block and bleed. Pressure relieving seats. Other material & size is available upon request. (unit : mm) RANGE&DIMENSIONS BASICMATERIALS PRODUCTIONSPECIFICATIONS PART NAME CARBON STEEL A105, A350 LF2 A351-CF8, CF8M, A182 F304, F316, ENP RPTFE, DEVLON A182 F304, F316 STAINLESS STEEL BODY BALL SEAT BASIC DESIGN API 6D & ASME B16.34 ASME B16.10 ASME B16.5 API 6D & API 598 FACE TO FACE END FLANGE TEST & INSPECTION Full bore Reduced bore VALVE SIZE B 150# L 300# 150# 300# 150# 300# H W WEIGHT (kg) 14" 337 686 762 468 468 560 685 740 16" 387 762 838 526 526 630 980 1,200 18" 438 864 914 568 568 630 1,690 2,040 20" 489 914 991 623 623 710 2,240 2,300 22" 538 991 1092 707 707 710 2,470 2,960 24" 591 1067 1143 773 773 710 3,100 3,600 26" 633 1143 1245 805 820 800 3,820 4,600 28" 684 1245 1346 844 863 800 4,550 5,770 30" 735 1295 1397 922 965 800 5,550 6,600 36" 874 1524 1727 1031 1080 800 8,800 10,100 42" 1020 1855 2083 1152 1198 1000 14,250 16,100 48" 1166 1995 2170 1320 1380 1000 21,900 24,060
  8. 8. CLASS 600 TRUNNION MOUNTED BALL VALVES FIG. NO. BTFA60 / BTRA60 CONSTRUCTION 2-Piece body, Full & reduced bore. Trunnion ball. Fire safe design. Anti-static device. Locking device. Blow-out proof stem. ISO 5211 Mounting pad. Double seal design. Double block and bleed. Pressure relieving seats. BASICMATERIALS PRODUCTIONSPECIFICATIONS PART NAME CARBON STEEL A216-WCB, A352-LCC A351-CF8M RPTFE, DEVLON A351-CF8, CF8M STAINLESS STEEL BODY BALL SEAT BASIC DESIGN API 6D & ASME B16.34 ASME B16.10 ASME B16.5 API 6D & API 598 FACE TO FACE END FLANGE TEST & INSPECTION (unit : mm)RANGE&DIMENSIONS HSVALVE Other material & size is available upon request. Size 3" & below Size 4" & 6" Size 6" & larger 8 VALVE SIZE B L H W WEIGHT(kg) 2" 51 292 166 240 35 3x2" 51 356 166 240 45 3" 76 356 195 350 50 4x3" 76 432 195 350 72 4" 102 432 284 600 102 6x4" 102 559 284 600 165 6" 152 559 327 450 230 8x6" 152 660 382 450 260 8" 203 660 437 560 370 10x8" 203 787 437 560 580
  9. 9. 9 CLASS 600 TRUNNION MOUNTED BALL VALVES (unit : mm)RANGE&DIMENSIONS Other material & size is available upon request. FIG. NO. BTFA60 / BTRA60 CONSTRUCTION 3-Piece body, Full & reduced bore. Trunnion ball. Fire safe design. Anti-static device. Locking device. Blow-out proof stem. ISO 5211 Mounting pad. Double seal design. Double block and bleed. Pressure relieving seats. BASICMATERIALS PRODUCTIONSPECIFICATIONS PART NAME CARBON STEEL A105, A350 LF2 A351-CF8, CF8M, A182 F304, F316, ENP RPTFE, DEVLON A182 F304, F316 STAINLESS STEEL BODY BALL SEAT BASIC DESIGN API 6D & ASME B16.34 ASME B16.10 ASME B16.5 API 6D & API 598 FACE TO FACE END FLANGE TEST & INSPECTION Full bore Reduced bore VALVE SIZE B L H W WEIGHT(kg) 10" 254 787 413 560 810 12" 305 838 458 560 1110 14" 337 889 498 630 1250 16" 387 991 553 710 2270 18" 438 1092 609 630 2560 20" 489 1194 698 710 3400 22" 538 1295 769 710 4680 24" 591 1397 807 710 5700 26" 633 1448 870 800 6000 28" 684 1549 878 800 6760 30" 735 1651 1002 800 8370 36" 874 2083 1140 800 13300 42" 1020 2437 1200 1000 17250 48" 1166 2540 1340 1000 30000
  10. 10. Size 3" & below Size 4" & larger CLASS 900 TRUNNION MOUNTED BALL VALVES FIG. NO. BTFA90 / BTRA90 CONSTRUCTION 3-Piece body, Full & reduced bore. Trunnion ball. Fire safe design. Anti-static device. Locking device. Blow-out proof stem. ISO 5211 Mounting pad. Double seal design. Double block and bleed. Pressure relieving seats. BASICMATERIALS PRODUCTIONSPECIFICATIONS PART NAME CARBON STEEL A105, A350 LF2 A351-CF8, CF8M, A182 F304, F316, ENP DEVLON A182 F304, F316 STAINLESS STEEL BODY BALL SEAT BASIC DESIGN API 6D & ASME B16.34 ASME B16.10 ASME B16.5 API 6D & API 598 FACE TO FACE END FLANGE TEST & INSPECTION (unit : mm)RANGE&DIMENSIONS Other material & size is available upon request. HSVALVE 10 VALVE SIZE B L H W WEIGHT(kg) 2" 49 368 205 320 51 3" 74 381 220 350 88 4" 100 457 283 400 170 6" 150 610 323 560 390 8" 201 737 381 560 620 10" 252 838 432 630 820 12" 303 965 488 710 1230 14" 322 1029 517 710 1500 16" 373 1130 610 800 2150 18" 423 1219 700 800 2800 20" 471 1321 740 800 3500 24" 570 1549 800 1000 6500
  11. 11. 11 CLASS 1500 TRUNNION MOUNTED BALL VALVES FIG. NO. BTFA51 / BTRA51 CONSTRUCTION 3-Piece body, Full & reduced bore. Trunnion ball. Fire safe design. Anti-static device. Locking device. Blow-out proof stem. ISO 5211 Mounting pad. Double seal design. Double block and bleed. Pressure relieving seats. BASICMATERIALS PRODUCTIONSPECIFICATIONS PART NAME CARBON STEEL A105, A350 LF2 A351-CF8, CF8M, A182 F304, F316, ENP DEVLON A182 F304, F316 STAINLESS STEEL BODY BALL SEAT BASIC DESIGN API 6D & ASME B16.34 ASME B16.10 ASME B16.5 API 6D & API 598 FACE TO FACE END FLANGE TEST & INSPECTION (unit : mm) Size 3" & below Size 4" & larger RANGE&DIMENSIONS Other material & size is available upon request. VALVE SIZE B L H W WEIGHT(kg) 2" 51 368 215 320 59 3" 74 470 220 440 116 4" 100 546 288 500 204 6" 144 705 343 560 575 8" 192 832 408 630 750 10" 239 991 466 710 1500 12" 287 1130 584 800 2250 14" 315 1257 620 800 2850 16" 360 1384 645 800 4070
  12. 12. Size 3" & below Size 4" & larger CLASS 2500 TRUNNION MOUNTED BALL VALVES FIG. NO. BTFA52 / BTRA52 CONSTRUCTION 3-Piece body, Full & reduced bore. Trunnion ball. Fire safe design. Anti-static device. Locking device. Blow-out proof stem. ISO 5211 Mounting pad. Double seal design. Double block and bleed. Pressure relieving seats. BASICMATERIALS PRODUCTIONSPECIFICATIONS PART NAME CARBON STEEL A105, A350 LF2 A351-CF8, CF8M, A182 F304, F316, ENP DEVLON A182 F304, F316 STAINLESS STEEL BODY BALL SEAT BASIC DESIGN API 6D & ASME B16.34 ASME B16.10 ASME B16.5 API 6D & API 598 FACE TO FACE END FLANGE TEST & INSPECTION (unit : mm)RANGE&DIMENSIONS Other material & size is available upon request. HSVALVE 12 VALVE SIZE B L H W WEIGHT(kg) 2" 42 451 205 320 90 3" 62 578 210 440 190 4" 87 673 270 500 380 6" 131 914 340 560 770 8" 179 1022 400 630 1350 10" 223 1270 440 710 2100 12" 265 1422 470 800 3210
  13. 13. 13 STANDARD MATERIAL SPECIFICATIONS of TRUNNION MOUNTED BALL VALVES NO A105, WCB/316 LF2, LCB,LCC/316 F316, CF8M/316 1 BODY A105, A216-WCB LF2, A352-LCB,LCC F316, A351-CF8M 2 BODY CAP A105, A216-WCB LF2, A352-LCB,LCC F316, A351-CF8M 3 BALL 316SS 4 SEAT RPTFE, DEVLON 6 STEM 316SS 13 STEM SEAL GRAPHITE 14 BODY SEAL 316SS+GRAPHITE 15 BODY BOLT 16 BODY NUT SPIRAL WOUND G/K 17 O-RING A193-B7M A320-L7M A193-B8 20 ANTI-STATIC DEVICE A194-2HM A194-7M A194- 8 26 TRUNNION 316SS 27 TRUNNION SEAL GRAPHITE VITON 316SS 28 RETAINER SEAL GRAPHITE 30 SEAT SPRING INCONEL X-750 31 RETAINER 316SS 36 GEAR BOX / LEVER A536 GRAPHITE 40 COVER 41 COVER BOLT 42 COVER SEAL A216-WCB A352-LCB,LCC A351-CF8M 50 SEALANT INJECTION AISI 4140 A193 B8 52 BODY VENT & DRAIN PLUG A105+Zn PLATE 316SS A105+Zn PLATE 316SS PART NAME (API 6D) MATERIALS REMARKS FIGNO.:BTFA15,A30,A60,A90,A51/BTRA15,A30,A60,A90,A51
  14. 14. HSVALVE 14 ENGINEERING DATA 80 PRESSURE - TEMPERATURE RATINGS MATERIALS NBR TEMPERATURE (℃) MIN. MAX. -37 -40 -100 -100 -25 100 150 180 200 180 HNBR RPTFE (GLASS 15%) RPTFE (CARBON 25%) FKM A (VITON A) MATERIALS FKM GLA (VITON GLA) TEMPERATURE (℃) MIN. MAX. -40 -60 -40 -60 180 150 121 250 DEVLON NYLON PEEK SEAL MATERIALS TEST PRESSURE (Psig) CLASS SHELL(Hydro) SEAT(Hydro) SEAT(Air) 150 300 600 900 1500 450 1125 2225 3350 5575 315 815 1630 2445 4080 MIN. TEST DURATION (Minutes) VALVE SIZE SHELL SEAT 1/2"~2" 2" ~ 4" 6" ~ 10" 12" ~ 18" 20" and larger 2 2 5 15 30 2 2 5 5 5 PRESSURE TEST (ACC. TO API 6D, MATERIAL : A216 WCB)
  15. 15. 15 ENGINEERING DATA FLOW CHARACTERISTICS PRESSURE LOSS VS. FLOW RATE One of the best advantages of ball valves is that ever flowperanygivenboresizeislargerthanothertypes ofvalves. Fluid is mush less disturbed by eddy currents or pulsation. To obtain the figure of flow per valve opening, simply multiply the flow rate (%) given here by the corresponding value given in the table of pressure lossvs.flowrate. FULLPORTBALLVALVES VALVEOPENINGVS.FLOWRATE REDUCEDPORTBALLVALVES
  16. 16. ENGINEERING DATA SIZE CLASS 150, 300, 600 CLASS 900 CLASS 1500 CLASS 2500 FB RB FB RB FB RB FB RB Cv FLOW COEFFICIENT VALUE ThecoefficientofflowCvexpressestherateofflowingallonsperminuteat60℉waterwithapressuredropof1psigacross thevalve. TheCvcoefficientsforthevarioustypesandsizes,showninthetables,havebeendeterminedfromactualflowtests. HSVALVE 16 2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24" 26" 28" 30" 36" 40" 42" 48" 430 1250 2250 5200 9600 15200 23000 28460 37500 49000 59000 111200 123000 143000 164000 235000 267000 321000 358000 136 220 630 820 2200 4350 7600 14000 15000 21000 28300 46000 57000 68000 82000 130000 350 950 1850 4500 8650 14500 21300 25300 34500 45000 55200 86000 150 210 620 820 2200 4550 8200 13000 14500 19500 25000 46000 330 820 1700 3800 7400 11500 18000 21000 27500 37000 47800 125 180 560 780 2150 4450 9000 12900 14500 19500 25000 250 500 1500 3500 7400 11500 18000 120 180 550 770 2100 4100 7550
  17. 17. TYPE TRUNNION (FB) SIZE RPTFE DEVLON CLASS 150 CLASS 300 CLASS 600 CLASS 900 CLASS 1500 CLASS 2500 ENGINEERING DATA TORQUE DATA At working pressure states Safety factor : about 30% 17 (Unit : N.m) 2" 2 1/2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 22" 24" 26" 28" 30" 32" 36" 40" 42" 48" 60 83 120 210 380 720 810 1,236 1,590 3,465 4,680 6,030 7,032 9,180 13,330 15,460 16,860 19,210 22,390 27,320 29,480 43,540 97 125 200 350 650 1,230 2,630 3,240 4,164 5,650 8,050 10,400 10,930 13,770 18,170 21,100 23,880 28,680 33,590 41,190 44,630 74,110 160 220 320 590 1,100 1,900 3,300 5,250 7,400 10,300 13,900 17,800 18,130 19,160 26,000 30,300 35,260 44,070 51,800 63,750 69,300 123,830 300 415 605 1,050 1,950 3,500 6,100 9,750 13,800 19,500 25,100 33,800 34,260 35,250 510 730 1,020 1,810 3,400 5,900 10,050 18,200 22,300 32,200 43,100 670 950 1,130 2,170 4,600 8,980 14,970 20,420
  18. 18. ENGINEERING DATA MODEL NO. SBWG-BF SBWG-0 SBWG-00 SBWG-01 SBWG-02 SBWG-03 SBWG-04 SBWG-05 SBWG-06 SBWG-07 SBWG-08 123 151 178 203 247 288 365 437 553 651 800 58 72 84 93 111 124 182 231 244 306 336 121 155 206 230 279 312 371 425 513 536 615 200 250 300 400 450 560 630 710 800 900 1000 20 28 36 46 60 75 95 115 140 180 225 310 600 1000 1550 2400 4300 7700 14800 26700 51100 106000 32 : 1 36 : 1 38 : 1 42 : 1 48 : 1 52 : 1 56 : 1 60 : 1 64 : 1 68 : 1 58 : 1 ISO FLANGE PCD n-Mh MAX. TORQUE(N.m) CLASS & SIZE (FB) 300150 600 900 1500 2500 F07 70 250 2", 2 1/2" F10 102 500 3 ~ 4" F12 125 1000 6" F14 140 2000 8" F16 165 4000 10, 12" F20 205 6000 14" F25 254 8000 16", 18" F30 298 16000 20", 22" F35 356 32000 F40 406 63000 F48 483 125000 F60 603 250000 H L L1 W MAX. STEM DIA. MAX. TORQUE(N.m) GEAR RATIO GEAR BOX DIMENSION & SELECTION CHART ISO 5211 MOUNTING SELECTION HSVALVE 18 24"~36" 40" 42", 48" 24"~28" 30"~40" 42",48" 1 1/2", 2" 2 1/2" 3" 4" 6", 8" 10", 12" 14" 16", 18" 20",24" 26",28" 30",36" 40",42",48" 2"~3" 4" 6" 8" 10" 12",14" 16",18" 20",24" 2"~3" 4" 6" 8" 10" 12" 14", 16" 2" 3" 4" 6" 8" 10", 12" 4-M8 4-M10 4-M12 4-M16 4-M20 8-M16 8-M16 8-M20 8-M30 8-M36 12-M36 20-M36
  19. 19. ENGINEERING DATA NOMINAL PIPE SIZE D PCD G t f DRILLING DIA. of BOLTDIA. of BOLT HOLE (mm) NO. of BOLT HOLESIN ASME B16.5 CLASS 150 FLANGE DIMENSIONS 19 1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 4" 5" 6" 8" 10" 12" 14" 16" 18" 20" 24" 90 100 110 115 125 150 180 190 230 255 280 345 405 485 535 595 635 700 815 60.3 69.9 79.4 88.9 98.4 120.7 139.7 152.4 190.5 215.9 241.3 298.5 362.0 431.8 476.3 539.8 577.9 635.0 749.3 34.9 42.9 50.8 63.5 73.0 92.1 104.8 127.0 157.2 185.7 215.9 269.9 323.8 381.0 412.8 469.9 533.4 584.2 692.2 8.0 8.9 9.6 11.2 12.7 14.3 15.9 17.5 22.3 22.3 23.9 27.0 28.6 30.2 33.4 35.0 38.1 41.3 46.1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 15.9 15.9 15.9 15.9 15.9 19.1 19.1 19.1 19.1 22.2 22.2 22.2 25.4 25.4 28.5 28.5 31.8 31.8 34.9 4 4 4 4 4 4 4 4 8 8 8 8 12 12 12 16 16 20 20 1/2" 1/2" 1/2" 1/2" 1/2" 5/8" 5/8" 5/8" 5/8" 3/4" 3/4" 3/4" 7/8" 7/8" 1" 1" 1 1/8" 1 1/8" 1 1/4" NOMINAL PIPE SIZE D PCD G t f DRILLING DIA. of BOLTDIA. of BOLT HOLE (mm) NO. of BOLT HOLESIN CLASS 300 FLANGE DIMENSIONS 1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 4" 5" 6" 8" 10" 12" 14" 16" 18" 20" 24" 95 115 125 135 155 165 190 210 255 280 320 380 445 520 585 650 710 775 915 66.7 82.6 88.9 98.4 114.3 127.0 149.2 168.3 200.0 235.0 269.9 330.2 387.4 450.8 514.4 571.5 628.6 685.8 812.8 34.9 42.9 50.8 63.5 73.0 92.1 104.8 127.0 157.2 185.7 215.9 269.9 323.8 381.0 412.8 469.9 533.4 584.2 692.2 12.7 14.3 15.9 17.5 19.1 20.7 23.9 27.0 30.2 33.4 35.0 39.7 46.1 49.3 52.4 55.6 58.8 62.0 68.3 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 15.9 19.1 19.1 19.1 22.2 19.1 22.2 22.2 22.2 22.2 22.2 25.4 28.5 31.8 31.8 34.9 34.9 34.9 41.3 4 4 4 4 4 8 8 8 8 8 12 12 16 16 20 20 24 24 24 1/2" 5/8" 5/8" 5/8" 3/4" 5/8" 3/4" 3/4" 3/4" 3/4" 3/4" 7/8" 1" 1 1/8" 1 1/8" 1 1/4" 1 1/4" 1 1/4" 1 1/2"
  20. 20. ENGINEERING DATA NOMINAL PIPE SIZE D PCD G t f DRILLING DIA. of BOLTDIA. of BOLT HOLE (mm) NO. of BOLT HOLESIN ASME B16.5 CLASS 600 FLANGE DIMENSIONS 20 1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 4" 5" 6" 8" 10" 12" 14" 16" 18" 20" 24" 95 115 125 135 155 165 190 210 275 330 355 420 510 560 605 685 745 815 940 66.7 82.6 88.9 98.4 114.3 127.0 149.2 168.3 215.9 266.7 292.1 349.2 431.8 489.0 527.0 603.2 654.0 723.9 838.2 34.9 42.9 50.8 63.5 73.0 92.1 104.8 127.0 157.2 185.7 215.9 269.9 323.8 381.0 412.8 469.9 533.4 584.2 692.2 14.3 15.9 17.5 20.7 22.3 25.4 28.6 31.8 38.1 44.5 47.7 55.6 63.5 66.7 69.9 76.2 82.6 88.9 101.6 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 15.9 19.1 19.1 19.1 22.2 19.1 22.2 22.2 25.4 28.5 28.5 31.8 34.9 34.9 38.1 41.3 44.4 44.4 50.8 4 4 4 4 4 8 8 8 8 8 12 12 16 20 20 20 20 24 24 1/2" 5/8" 5/8" 5/8" 3/4" 5/8" 3/4" 3/4" 7/8" 1" 1" 1 1/8" 1 1/4" 1 1/4" 1 3/8" 1 1/2" 1 5/8" 1 5/8" 1 7/8" NOMINAL PIPE SIZE D PCD G t f DRILLING DIA. of BOLTDIA. of BOLT HOLE (mm) NO. of BOLT HOLESIN CLASS 900 FLANGE DIMENSIONS 1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 4" 5" 6" 8" 10" 12" 14" 16" 18" 20" 24" 120 130 150 160 180 215 245 240 290 350 380 470 545 610 640 705 785 855 1040 82.6 88.9 101.6 111.1 123.8 165.1 190.5 190.5 235.0 279.4 317.5 393.7 469.9 533.4 558.8 616.0 685.8 749.3 901.7 34.9 42.9 50.8 63.5 73.0 92.1 104.8 127.0 157.2 185.7 215.9 269.9 323.8 381.0 412.8 469.9 533.4 584.2 692.2 22.3 25.4 28.6 28.6 31.8 38.1 41.3 38.1 44.5 50.8 55.6 63.5 69.9 79.4 85.8 88.9 101.6 108.0 139.7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 22.2 22.2 25.4 25.4 28.5 25.4 28.5 25.4 31.8 34.9 31.8 38.1 38.1 38.1 41.3 44.4 50.8 53.9 66.7 4 4 4 4 4 8 8 8 8 8 12 12 16 20 20 20 20 20 20 3/4" 3/4" 7/8" 7/8" 1" 7/8" 1" 7/8" 1 1/8" 1 1/4" 1 1/8" 1 3/8" 1 3/8" 1 3/8" 1 1/2" 1 5/8" 1 7/8" 2" 2 1/2" HSVALVE
  21. 21. ENGINEERING DATA NOMINAL PIPE SIZE D PCD G t f DRILLING DIA. of BOLTDIA. of BOLT HOLE (mm) NO. of BOLT HOLESIN 26 870 806.4 749 66.7 2 24 28 925 863.6 800 69.9 2 28 30 985 914.4 857 73.1 2 28 32 1060 977.9 914 79.4 2 28 34 1110 1028.7 965 81.0 2 32 36 1170 1085.8 1022 88.9 2 32 38 1240 1149.4 1073 85.8 2 32 40 1290 1200.2 1124 88.9 2 36 42 1345 1257.3 1194 95.3 2 36 44 1405 1314.4 1245 100.1 2 40 46 1455 1365.2 1295 101.6 2 40 48 1510 1422.4 1359 106.4 2 44 50 1570 1479.6 1410 109.6 2 44 ASME B16.47 Series A CLASS 150 FLANGE DIMENSIONS NOMINAL PIPE SIZE D PCD G t f DRILLING DIA. of BOLTDIA. of BOLT HOLE (mm) NO. of BOLT HOLESIN 26 970 876.3 749 77.8 2 28 28 1035 939.8 800 84.2 2 28 30 1090 997.0 857 90.5 2 28 32 1150 1054.1 914 96.9 2 28 34 1205 1104.9 965 100.1 2 28 36 1270 1168.4 1022 103.2 2 32 38 1170 1092.4 1029 106.4 2 32 40 1240 1155.7 1086 112.8 2 32 42 1290 1206.5 1137 117.5 2 32 44 1355 1263.6 1194 122.3 2 32 46 1415 1320.8 1245 127.0 2 28 48 1465 1371.6 1302 131.8 2 32 50 1530 1428.8 1359 138.2 2 32 CLASS 300 FLANGE DIMENSIONS NOMINAL PIPE SIZE D PCD G t f DRILLING DIA. of BOLTDIA. of BOLT HOLE (mm) NO. of BOLT HOLESIN 26 1015 914.4 749 108.0 7 28 28 1075 965.2 800 111.2 7 28 30 1130 1022.4 857 114.3 7 28 32 1195 1079.5 914 117.5 7 28 34 1245 1130.3 965 120.7 7 28 36 1315 1193.8 1022 123.9 7 28 CLASS 600 FLANGE DIMENSIONS 21 34.9 34.9 34.9 41.3 41.3 41.3 41.3 41.3 41.3 41.3 41.3 41.3 47.6 1 1/4" 1 1/4" 1 1/4" 1 1/2" 1 1/2" 1 1/2" 1 1/2" 1 1/2" 1 1/2" 1 1/2" 1 1/2" 1 1/2" 1 3/4" 44.5 44.5 47.6 50.8 50.8 54.0 41.3 44.5 44.5 47.6 50.8 50.8 54.0 1 5/8" 1 5/8" 1 3/4" 1 7/8" 1 7/8" 2" 1 1/2" 1 5/8" 1 5/8" 1 3/4" 1 7/8" 1 7/8" 2" 50.8 54.0 54.0 60.3 60.3 66.7 1 7/8" 2" 2" 2 1/4" 2 1/4" 2 1/2"
  22. 22. ENGINEERING DATA NOMINAL PIPE SIZE D PCD G t f DRILLING DIA. of BOLTDIA. of BOLT HOLE (mm) NO. of BOLT HOLESIN 26 785 744.5 711 39.8 2 36 28 835 795.3 762 43.0 2 40 30 885 846.1 813 43.0 2 44 32 940 900.1 864 44.6 2 48 34 1005 957.3 921 47.7 2 40 36 1055 1009.6 972 50.9 2 44 38 1125 1070.0 1022 52.5 2 40 40 1175 1120.8 1080 54.1 2 44 42 1225 1171.6 1130 57.3 2 48 44 1275 1222.4 1181 58.9 2 52 46 1340 1284.3 1235 60.4 2 40 48 1390 1335.1 1289 63.6 2 44 50 1445 1385.9 1340 66.8 2 48 ASME B16.47 Series B CLASS 150 FLANGE DIMENSIONS NOMINAL PIPE SIZE D PCD G t f DRILLING DIA. of BOLTDIA. of BOLT HOLE (mm) NO. of BOLT HOLESIN 26 865 803.2 737 87.4 2 32 28 920 857.2 787 87.4 2 36 30 990 920.8 845 92.1 2 36 32 1055 977.9 902 101.6 2 32 34 1110 1031.9 953 101.6 2 36 36 1170 1089.0 1010 101.6 2 32 38 1220 1139.8 1060 101.6 2 36 40 1275 1190.6 1114 114.3 2 40 42 1335 1244.6 1168 117.5 2 36 44 1385 1295.4 1219 125.5 2 40 46 1460 1365.2 1270 127.0 2 36 48 1510 1416.0 1327 127.0 2 40 50 1560 1466.8 1378 136.6 2 44 CLASS 300 FLANGE DIMENSIONS NOMINAL PIPE SIZE D PCD G t f DRILLING DIA. of BOLTDIA. of BOLT HOLE (mm) NO. of BOLT HOLESIN 26 890 806.4 727 111.2 7 28 28 950 863.6 784 115.9 7 28 30 1020 927.1 841 125.5 7 28 32 1085 984.2 895 130.2 7 28 34 1160 1054.1 953 141.3 7 24 36 1215 1104.9 1010 146.1 7 28 CLASS 600 FLANGE DIMENSIONS HSVALVE 22 22.2 22.2 22.2 22.2 25.4 25.4 28.6 28.6 28.6 28.6 31.8 31.8 31.8 3/4" 3/4" 3/4" 3/4" 7/8" 7/8" 1" 1" 1" 1" 1 1/8" 1 1/8" 1 1/8" 34.9 34.9 38.1 41.3 41.3 44.5 44.5 44.5 47.6 47.6 50.8 50.8 50.8 1 1/4" 1 1/4" 1 3/8" 1 1/2" 1 1/2" 1 5/8" 1 5/8" 1 5/8" 1 3/4" 1 3/4" 1 7/8" 1 7/8" 1 7/8" 44.5 47.6 50.8 54.0 60.3 60.3 1 5/8" 1 3/4" 1 7/8" 2" 2 1/4" 2 1/4"
  23. 23. FIGURE NUMBER SYSTEM for HS BALL VALVES EX) BALL VALVE, SPLIT BODY TRUNNION, FULL BORE, CLASS 300, SIZE 8" RF FLANGE, WCB BODY, 316SS BALL & STEM, RPTFE SEAT, GEAR OPER. NACE 1) VALVE TYPE B T M C 3 BALL TOPENTRY METALSEAT CRYOGENIC 3-WAY 2) BODY TYPE UR FF FR TF TR UNI-BODYFLOATINGRB SPLITBODYFLOATINGFB SPLITBODYFLOATINGRB SPLITBODYTRUNNIONFB SPLITBODYTRUNNIONRB 3) CLASS A15 A30 A60 A90 A51 A52 ASME150 ASME300 ASME600 ASME900 ASME1500 ASME2500 4) SIZE 11 21 01 31 41 02 61 03 04 08 24 1/2",15A 3/4",20A 1",25A 11/4",32A 11/2"40A 2"50A 21/2",65A 3",80A 4",100A 8",200A 24",600A 5) ENDS R F T B G RF FF RTJ BW GE 6) BODY / TRIM W4 W6 A6 C6 L6 F8 8M 4A WCB/304 WCB/316 A105/316 LCC/316 LF2/316 CF8/304 CF8M/316 A890-4A/S31803 7) SEATS P R C G N D K M S PTFE RPTFEGL15 RPTFECA25 GRAPHITE NYLON DEVLON PEEK METAL SPECIAL 8) OPERATION L A W B S P M LEVER BARESTEM WORMGEAR BEVELGEAR SPURGEAR PNEUMATIC MOTOR 9) OTHERS N NACEMR-01-75 B TF A30 08 R W6 R W N 1) 2) 3) 4) 5) 6) 7) 8) 9) 23
  24. 24. BULLETIN : 1503-BT03 HEAD OFFICE & FACTORY Ⅰ 29, Paldal-ro 2-gil, Seo-gu, Daegu, Korea (Seoul 703-825 Korea) TEL: 82-53-353-5789 / FAX: 82-53-352-1179 FACTORY Ⅱ 222, Gongdan 8-ro, Jillyang-eup, Gyeongsan-si, Gyeongsangbuk-do, Korea(Seoul 712-837 Korea) TEL: 82-53-857-5789 / FAX: 82-53-857-5784 FACTORY Ⅲ 138, Damun-ro, Jillyang-eup, Gyeongsan-si, Gyeongsangbuk-do, Korea(Seoul 712-837 Korea) TEL: 82-53-854-5780 / FAX: 82-53-854-5784 Home Page : http://www.hsvalve.com E-mail : master@hsvalve.com WARRANTY HS Valve are guaranteed against defects in material and workmanship for period 12 months from date of installation or 18 month form date of shipment when products are properly installed and used within service. This warranty includes limited replacements free of charge for any parts found to be defective by HS valve. This liability does not extend to claims for any labor or any other loss, damage or expense of any consequential charges. This warranty does not apply to products manufactured by others or unauthorized labor or material.

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