Capabilities Brochure
The Information contained in this presentation is proprietary to Martek Automation.
It is not to be ...
Who we are
WHO WE ARE




Includes:
                                             Welcome
Process Optimization:
                      ...
WHO WE ARE




Welcome
                                             Quality and service since 1991.

                     ...
WHO WE ARE




Overview
                                             A leading supplier of custom and modular automated
  ...
WHO WE ARE




Our goals
                                             Our mission

                                       ...
Standard products
STANdARd pROdUcTS




Includes:
                                                                   1110U/D Magazine Handle...
STANdARd pROdUcTS




1110U/D
Magazine Handler
The 1110U Magazine Un-loader and 1110D Magazine Loader are
designed to remo...
STANdARd pROdUcTS




IC3000
Work/Inspection Station
The IC3000 Work/Inspection Station is a flexible modular work
station...
STANdARd pROdUcTS




CM1000
Conveyor Module
The CM1000 is a stand alone in-line conveyor that can be
configured for multi...
STANdARd pROdUcTS




HS500
Heater Stage
The HS500 is a stand alone system that can be integrated into
a pick and place ro...
STANdARd pROdUcTS




M1200
FIFO/LIFO Buffer
The M1200 FIFO/LIFO Buffer accumulates product whenever
a downstream system i...
STANdARd pROdUcTS




M2100
X,Y Positioning System
The M2100 is a unique motion platform which moves the product
under the...
STANdARd pROdUcTS




Machined Carriers
When precision and reliability are the main factors, Machined
Carriers meet your p...
STANdARd pROdUcTS




CM1000-01/02
Pre-heat/Post-cool Module
The CM1000-01/02 is a stand alone, in-line conveyor that is
c...
STANdARd pROdUcTS




Automated Material
Handling Systems
                                                                ...
STANdARd pROdUcTS




Supplier to
leading OEMs
                                                                   Martek A...
Services
SERVIcES




Includes:
                                             Engineering
                                          ...
SERVIcES




Engineering
                                             An innovative solutions provider with strong
Core co...
SERVIcES




Engineering
                                             1st Article design, reverse engineering,
Core compet...
SERVIcES




Engineering
                                             1 Semi-automated lid load and       1   2
Core compe...
SERVIcES




Engineering                                                                             1


                 ...
SERVIcES



                                                                                           Customer
          ...
SERVIcES




Machine shop
                                             Short run, prototype

                             ...
SERVIcES




Electromechanical
assembly
                                             1st Article, 2nd Article build to pri...
SERVIcES




Support
                                             Warranty, service contracts

                           ...
Customers
cUSTOMERS




Customers
                                             Includes:

                                          ...
cUSTOMERS




Customer list
                                             Abbott Vascular Devices             Hewlett-Packa...
cUSTOMERS




Customer
references
                                             Martek product: Loader/Unloader, Loader, Un...
Contact
cONTAcT




Reach us at:
                                             Mark Netherland
                                    ...
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Capabilities Brochure

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Capabilities Brochure

  1. 1. Capabilities Brochure The Information contained in this presentation is proprietary to Martek Automation. It is not to be disclosed, reproduced or used in any other matter except to explore potential business relations with Martek Automation and its associates.
  2. 2. Who we are
  3. 3. WHO WE ARE Includes: Welcome Process Optimization: Overview The use of specific techniques to determine the most cost Our goals effective and efficient solution. Our mission Our approach MARTEK AUTOMATION | T 951.304.0541 | F 951.304.0582 | WWW.MARTEKAUTOMATION.COM
  4. 4. WHO WE ARE Welcome Quality and service since 1991. Today’s competitive industrial environment requires advanced, trouble-free automated processes that can provide low cost, high quality products. Since our founding in 1991, Martek has developed many custom and standard modular automation products and is recognized as a leader in the design and development of automated assembly, material handling and processing equipment. Mark Netherland President, Martek Automation MARTEK AUTOMATION | T 951.304.0541 | F 951.304.0582 | WWW.MARTEKAUTOMATION.COM
  5. 5. WHO WE ARE Overview A leading supplier of custom and modular automated process solutions. Whether your needs are in custom, semi or fully automated process solutions, process integration, 2nd article builds or off the shelf modular automation, our client services experts are available to help you find the most cost effective solution to your manufacturing needs. Martek Automation seeks to develop close ongoing business relationships with qualified customers in order to meet our main objectives of providing high quality equipment and customer service. MARTEK AUTOMATION | T 951.304.0541 | F 951.304.0582 | WWW.MARTEKAUTOMATION.COM
  6. 6. WHO WE ARE Our goals Our mission To add value to our customers through our engineering, manufacturing, automated material handling and process integration expertise; and to exceed our customers’ expectations in quality and service. Our approach We will achieve our mission by employing the finest people in their field, utilizing the most contemporary technologies and developing a culture that fosters individual growth within a system that ensures consistent results with a focus on quality and service. MARTEK AUTOMATION | T 951.304.0541 | F 951.304.0582 | WWW.MARTEKAUTOMATION.COM
  7. 7. Standard products
  8. 8. STANdARd pROdUcTS Includes: 1110U/D Magazine Handler Martek Automation’s experience with handling all types IC3000 Work/Inspection Station of magazines and devices in the Micro Electronics and Hybrid Devices industries, and our experience with CM1000 Conveyor Module installations all over the world, establishes us as a leader in Material Handling Automation for the Micro HS500 Heater Stage Electronics industry. Our experience combined with our reputation as a solid solutions provider, the flexible M1200 FIFO/LIFO Buffer features of our products, and our unique approach give M2100 X,Y Positioning System you the maximum control and flexibility over your process and results in cost effective solutions for your Machined Carriers process needs. Choose Martek Automation and let our experience in the Micro Electronics Industry meet your CM1000-01/02 Pre-heat/Post-cool Module process needs. Automated Material Handling Systems Supplier to OEMs MARTEK AUTOMATION | T 951.304.0541 | F 951.304.0582 | WWW.MARTEKAUTOMATION.COM
  9. 9. STANdARd pROdUcTS 1110U/D Magazine Handler The 1110U Magazine Un-loader and 1110D Magazine Loader are designed to remove unprocessed devices from loaded magazines and onto a manufacturing line or into a processing cell and feed processed parts back into empty magazines. Martek Automation’s 1110U/D sets the standard for small footprint, high capacity Magazine Handling Equipment. These Magazine Handlers are SMEMA compatible and can be configured for many different types of magazines. Sizes can range from as little as 2 inches up to 6 inches in width and lengths of up to 12 inches. Martek Automation has experience feeding all types of devices from small packages on Auer type or Machined Carriers to individual PCB’s and Ceramic Substrates. Heavy duty welded steel frame constructionprovides maximum rigidity and reliability. Special features of the machine are the ability to load and unload magazines on the fly for uninterrupted production or to pause the machine for reloading. MARTEK AUTOMATION | T 951.304.0541 | F 951.304.0582 | WWW.MARTEKAUTOMATION.COM
  10. 10. STANdARd pROdUcTS IC3000 Work/Inspection Station The IC3000 Work/Inspection Station is a flexible modular work station that can be used for multiple purposes. The on-board conveyor accepts product from upstream systems or from Martek Automation’s 1110U Magazine Un-loader and positions them at the work station for assembly, rework, or inspection processes. When completed, the system conveys the product downstream to the next station or back into Martek Automation’s 1110D Magazine Loader. Multiple configurations are available to meet your specific needs. These systems are SMEMA compatible and width adjustable from 2 inches to 6 inches. The system will automatically convey boards or carriers on a stepper motor driven edge belt conveyor to the operator work station. Heavy duty welded steel frame construction provides maximum rigidity and reliability. The station can be configured with a simple sensor stop or with lift and locate tooling for assembly processes requiring more accuracy. Many inspection options are available from Illuminated Magnifiers, Stereo Microscopes on a manual X, Y Stage, and Video Inspection to fully automated Vision Inspection, Bar Code Readers and Data Aquisition capabilities. MARTEK AUTOMATION | T 951.304.0541 | F 951.304.0582 | WWW.MARTEKAUTOMATION.COM
  11. 11. STANdARd pROdUcTS CM1000 Conveyor Module The CM1000 is a stand alone in-line conveyor that can be configured for multiple applications. The heavy duty steel frame and on board PLC allows for easy integration of special tooling and hardware to meet your process needs. The system can be integrated with Pre-heat and Post-cool tooling, Vision Inspection, Visual Inspection, Bar Code Readers, Dispense System, and many other processes. In addition, it can be configured as a single, dual, or three stage conveyor with lengths up to 54 inches for buffering of product. MARTEK AUTOMATION | T 951.304.0541 | F 951.304.0582 | WWW.MARTEKAUTOMATION.COM
  12. 12. STANdARd pROdUcTS HS500 Heater Stage The HS500 is a stand alone system that can be integrated into a pick and place robotic work cell for clamping, heating, and purging the environment with inert gas of Micro Electronic packages in an Eutectic Die Attach process. The HS500 operates to a maximum of 450ºC. The included Control Station allows for instant access to information through easy-to- read gauges. Automatic mode allows for remotely controlling the clamp and shutter systems. Manual setting of gas pressure and flow, inactivity timer to shut off gas flow, and temperature settings are all done through the Control Station. In addition, manual toggle switches allow opening and closing of clamps and shutters and turning heaters on and off. Precision leveling devices allow for easy set up of height and levelness to your process head and the rugged construction allows for 24/7 operation. MARTEK AUTOMATION | T 951.304.0541 | F 951.304.0582 | WWW.MARTEKAUTOMATION.COM
  13. 13. STANdARd pROdUcTS M1200 FIFO/LIFO Buffer The M1200 FIFO/LIFO Buffer accumulates product whenever a downstream system is not available in order to keep the line running smoothly. Martek Automation’s unique design of utilizing standard extruded type magazines allows an operator to introduce or remove product from the line easily. Three modes of operation are: 1) FIFO/LIFO mode, which receives parts in from the upstream system and feeds them out to the downstream in either a FIFO or LIFO process, 2) Load only, which receives parts in but does not feed them out so the operator can physically remove them, or 3) Un-load only, in which the operator physically puts parts in the magazine and the system feeds parts out but does not feed them in. In addition, the input conveyor can be fitted with a pause switch and a visual inspection station can be added to give you even more capabilities in a small footprint. These flexible features and Martek Automation’s experience in the Micro Electronics Industry give you the maximum control over your process with an affordable solution. MARTEK AUTOMATION | T 951.304.0541 | F 951.304.0582 | WWW.MARTEKAUTOMATION.COM
  14. 14. STANdARd pROdUcTS M2100 X,Y Positioning System The M2100 is a unique motion platform which moves the product under the process head instead of the process head over the product. This gives the user many more choices since there is not a weight constraint on the process head. Multiple processes can also be performed on one platform. Many processes can be integrated to include those such as Vision Inspection, In Circuit Testing, Dispensing, Welding, or Soldering. Speed and accuracy performance can be configured for the application to avoid unnecessary costs. The onboard PC allows you to integrate Data Acquisition Software for process control. The system can be configured as a manually loaded, in-line or magazine to magazine station. MARTEK AUTOMATION | T 951.304.0541 | F 951.304.0582 | WWW.MARTEKAUTOMATION.COM
  15. 15. STANdARd pROdUcTS Machined Carriers When precision and reliability are the main factors, Machined Carriers meet your process needs. These carriers can be thermally cycled without changing flatness or accuracy. Some of our customers have had their carriers in process for 15 years without any noticeable changes. All styles and sizes of carriers are available. MARTEK AUTOMATION | T 951.304.0541 | F 951.304.0582 | WWW.MARTEKAUTOMATION.COM
  16. 16. STANdARd pROdUcTS CM1000-01/02 Pre-heat/Post-cool Module The CM1000-01/02 is a stand alone, in-line conveyor that is configured for heating or cooling Micro-electronic/Hybrid packages. The system is integrated with lift and clamp tooling that is capable of pre-heating your parts to process temperature to avoid delays in the process station, or to cool parts in a post- heated process to allow operators to handle parts comfortably. The heavy duty steel frame and on-board PLC allows for easy integration of special tooling and hardware to meet your specific process needs. The system can also be integrated with Bar Code Readers for data logging. In addition, it can be configured as a single, dual, or three stage conveyor with lengths up to 48 inches for buffering of product. MARTEK AUTOMATION | T 951.304.0541 | F 951.304.0582 | WWW.MARTEKAUTOMATION.COM
  17. 17. STANdARd pROdUcTS Automated Material Handling Systems Palomar 3500 1110U Magazine Unloader Input buffer conveyor Process conveyor with heated lift and clamp tooling (custom) Shuttle conveyor 5 station cure system for snap cure expoxy 1110D Magazine Loader MARTEK AUTOMATION | T 951.304.0541 | F 951.304.0582 | WWW.MARTEKAUTOMATION.COM
  18. 18. STANdARd pROdUcTS Supplier to leading OEMs Martek Automation has supplied Automated Handling Systems to many leading OEMs in the industry: Palomar Technologies Kulicke & Soffa Newport Corp. Automated Tooling Systems Machine Vision Products MARTEK AUTOMATION | T 951.304.0541 | F 951.304.0582 | WWW.MARTEKAUTOMATION.COM
  19. 19. Services
  20. 20. SERVIcES Includes: Engineering Core competencies Services Turn-key automation solutions Tooling and fixturing Proposal process Machine shop Electro-mechanical assembly Support MARTEK AUTOMATION | T 951.304.0541 | F 951.304.0582 | WWW.MARTEKAUTOMATION.COM
  21. 21. SERVIcES Engineering An innovative solutions provider with strong Core competencies internal processes leads to quality products and on time delivery every time. Services Automated material handling Turn-key automation solutions Automated small parts assembly Tooling and fixturing Automated inspection and test Proposal process Heated tooling >300° C Laser marking and trimming Reverse engineering existing systems 2nd article build to print Proficient in GAMP 5 documentation requirements for medical device manufacturers MARTEK AUTOMATION | T 951.304.0541 | F 951.304.0582 | WWW.MARTEKAUTOMATION.COM
  22. 22. SERVIcES Engineering 1st Article design, reverse engineering, Core competencies process or product development Services Mechanical Systems Engineering Semi-automatic to fully automatic Turn-key automation solutions Control Systems Engineering Tooling and fixturing Design Proposal process PLC program HMI Panel build Process Improvement Engineering Documentation Medical validation Support in accordance with GAMP 5 FDA guidelines Product Development and Design for Automation MARTEK AUTOMATION | T 951.304.0541 | F 951.304.0582 | WWW.MARTEKAUTOMATION.COM
  23. 23. SERVIcES Engineering 1 Semi-automated lid load and 1 2 Core competencies automated cleaning; data matrix scanning station for Services micro-electronics package Turn-key automation solutions 2 Automated capacitance Tooling and fixturing and resistance tester on Proposal process MEMS sensor 3 Robotic small parts assembly 3 4 of medical device 4 Semi-automated tube loader MARTEK AUTOMATION | T 951.304.0541 | F 951.304.0582 | WWW.MARTEKAUTOMATION.COM
  24. 24. SERVIcES Engineering 1 1 Lean manufacturing fixturing Core competencies with poka yokes Services 2 High temperature (>300° C) stages with Turn-key automation solutions nitrogen gas purge 2 Tooling and fixturing 3 Heated lift and clamp work stage Proposal process 3 MARTEK AUTOMATION | T 951.304.0541 | F 951.304.0582 | WWW.MARTEKAUTOMATION.COM
  25. 25. SERVIcES Customer RFQ Engineering Does it fit our core no Return to competency? customer Core competencies Services yes. 1st article yes. 2nd article design and build design and build Turn-key automation solutions Review RFQ Review documentation for Develop concepts completeness and determine if Tooling and fixturing Prepare budgetary proposal reverse engineering required Proposal process Present concept Is no and budgetary documentation proposal complete? Does customer yes approve? no yes Prepare Prepare reverse formal engineering proposal proposal MARTEK AUTOMATION | T 951.304.0541 | F 951.304.0582 | WWW.MARTEKAUTOMATION.COM
  26. 26. SERVIcES Machine shop Short run, prototype Equipment (2) Lagun Mill with CNC control (1) Clausing CNC lathe (1) Harig surface grinder with 16” x 18” chuck Software capabilities Mastercam (programming) Solidworks Autocad DXF IGES Step MARTEK AUTOMATION | T 951.304.0541 | F 951.304.0582 | WWW.MARTEKAUTOMATION.COM
  27. 27. SERVIcES Electromechanical assembly 1st Article, 2nd Article build to print, 1 to 100 Capabilities Electro-mechanical assembly Electrical panel assembly Functional testing and debugging ESD safe ISO 9000 compliant Quality assurance documents provided to customer 24 hour burn-in on all systems Assembly checklists Cycle test documentations Crating checklist MARTEK AUTOMATION | T 951.304.0541 | F 951.304.0582 | WWW.MARTEKAUTOMATION.COM
  28. 28. SERVIcES Support Warranty, service contracts Standard warranty One year all purchased parts 90 days labor Expendable tools and purchased items not included Customer to maintain spare parts inventory on site Immediate telephone support 24 hour on-site response time One year service contract (4) Scheduled quarterly service visits 24 hour emergency response Unlimited telephone support Customer to maintain spare parts inventory on site MARTEK AUTOMATION | T 951.304.0541 | F 951.304.0582 | WWW.MARTEKAUTOMATION.COM
  29. 29. Customers
  30. 30. cUSTOMERS Customers Includes: Customer list Customer references MARTEK AUTOMATION | T 951.304.0541 | F 951.304.0582 | WWW.MARTEKAUTOMATION.COM
  31. 31. cUSTOMERS Customer list Abbott Vascular Devices Hewlett-Packard Temecula, CA Corvallis, OR Abbott Diagnostics Infineon Technologies Puerto Rico Morgan Hill, CA Abbott Ireland Medtronic Ireland Tempe, AZ Advanced Bionics Systron Donner Inertial Division Valencia, CA Concord, CA Biosite Incorporated Texas Instruments San Diego, CA Tuscon, AZ Boston Scientific Gallaway, Ireland MARTEK AUTOMATION | T 951.304.0541 | F 951.304.0582 | WWW.MARTEKAUTOMATION.COM
  32. 32. cUSTOMERS Customer references Martek product: Loader/Unloader, Loader, Unloader Hewlett-Packard February 22, 2006; Bill C., Hewlett-Packard The Martek tools offered reliable performance and no surprises. The operator interface is so clear that a new operator can operate the tool by simply looking at the large interface screen. In the first year of implementing five Martek loader/unloaders our cumulative down time was under one hour. Martek delivered a quality solution with documentation, drawings, spare parts lists, logic flow charts, and even a superior shipping crate. Our new tools ran out of the box. The tool build, wiring, and labeling allowed us to quickly complete the NRTL electrical inspection. Martek builds tools with standard components and no surprises. The standard components shorten the technician learning curve. Allen Bradley Micrologix Applied Motion PHD Keyence Minarik MARTEK AUTOMATION | T 951.304.0541 | F 951.304.0582 | WWW.MARTEKAUTOMATION.COM
  33. 33. Contact
  34. 34. cONTAcT Reach us at: Mark Netherland President, Martek Automation mnetherland@martekautomation.com Phone Main 951.304.0541 Fax 951.304.0582 Location 38415 Innovation Court, Suite G Murrieta, California 92563 MARTEK AUTOMATION | T 951.304.0541 | F 951.304.0582 | WWW.MARTEKAUTOMATION.COM

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