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Effective design and management of LEV systems

  1. L E V
  2. Local E V
  3. Local Exhaust V
  4. Local Exhaust Ventilation
  5. Local Exhaust Ventilation
  6. Local Exhaust Ventilation stack hood ducting air cleaner fan
  7. Estimates by HSE 2006 A. 2,240,000 UK businesses
  8. Estimates by HSE 2006 A. 2,240,000 UK businesses B. Number with respiratory risk, needing LEV = 450,000 (20% of total UK businesses (A))
  9. Estimates by HSE 2006 A. 2,240,000 UK businesses B. Number with respiratory risk, needing LEV = 450,000 (20% of total UK businesses (A)) C. Number with LEV = 260,000-330,000 (60-73% of B)
  10. Estimates by HSE 2006 A. 2,240,000 UK businesses B. Number with respiratory risk, needing LEV = 450,000 (20% of total UK businesses (A)) How many of these are designed C. Number with LEV = 260,000-330,000 (60-73% properly? of B)
  11. Estimates by HSE 2006 A. 2,240,000 UK businesses B. Number with respiratory risk, needing LEV = 450,000 (20% of total UK businesses (A)) And how many are maintained C. Number with LEV = 260,000-330,000 (60-73% properly ? of B)
  12. Estimates by HSE 2006 A. 2,240,000 UK businesses B. Number with respiratory risk, needing LEV = 450,000 (20% of total UK businesses (A)) C. Number with LEV = 260,000-330,000 (60-73% of B) D. Number with tested LEV systems = 110,000-130,000 (32-49% of C.)
  13. Estimates by HSE 2006 A. 2,240,000 UK businesses B. Number with respiratory risk, needing LEV = 450,000 (20% of total UK businesses (A)) How many of these C. Number with LEV = tests are adequate? 260,000-330,000 (60-73% of B) D. Number with tested LEV systems = 110,000-130,000 (32-49% of C.)
  14. Common problems with LEV systems
  15. Inappropriate design
  16. Installation of inappropriate “off the shelf” systems
  17. Poor design
  18. Unrealistic expectations
  19. Inadequate maintenance
  20. Inadequate testing
  21.  Many systems are badly designed  Unrealistic expectations of capabilities of LEV  Poor standard of maintenance and testing
  22. http://www.hse.gov.uk/pubns/books/hsg258.htm
  23. Awareness Specification Design Installation Use
  24. Awareness Specification Design Installation Use
  25. Awareness • Recognise risk exists Specification Design Installation Use
  26. Example Welders exposed to fume are at risk of contracting pneumonia, asthma, bronchitis, emphysema and cancer
  27. Awareness • Recognise risk exists • Evaluate exposure Specification • Identify sources Design Installation Use
  28. Understand the risk and what sources contribute to it
  29. Identify all significant sources of exposure
  30. Here, dust created during emptying of powder from sacks has been controlled by installing an LEV system
  31. But they’ve forgotten about the dust generated during the disposal of the sacks
  32. Sack emptying with LEV Sack disposal no LEV LEV for both operations
  33. Awareness • Recognise risk exists • Evaluate exposure Specification • Identify sources Design • Consider process change Installation Use
  34. Is there a better way of doing the job that will reduce exposure?
  35. Awareness • Recognise risk exists • Evaluate exposure Specification • Identify sources Design • Consider process change Installation • Prepare specification Use
  36. The employer needs to provide prospective suppliers with the information they need to design and build an effective LEV system
  37. Awareness • Recognise risk exists • Evaluate exposure Specification • Identify sources Design • Consider process change Installation • Prepare specification Use
  38. Awareness Specification Design Installation Use
  39. All engineering controls, including LEV, need to be properly designed
  40. Awareness • Select potential suppliers Specification Design Installation Use
  41. Awareness • Select potential suppliers Specification • Suppliers prepare designs a and quotations Design Installation Use
  42. Awareness • Select potential suppliers Specification • Suppliers prepare designs a and quotations Design • Supplier selected Installation Use
  43. The employer and the supplier need to work together to develop successful control solutions
  44. Awareness • Select potential suppliers Specification • Suppliers prepare designs a and quotations Design • Supplier selected Installation • Prototype? Use
  45. Awareness Specification Design Installation Use
  46. Awareness • Installation of system Specification Design Installation Use
  47. Installation  Install according to specification  Initial check that the system is operating correctly
  48. Installation  Needs to be done in a safe manner
  49. Awareness • Installation of system • Commissioning Specification Design Installation Use
  50. Commissioning 1. Ensure the system meets the design specification
  51. Commissioning 2. Ensure the system achieves adequate control
  52. Commissioning 3. Obtain baseline data for routine testing
  53. Awareness • Installation of system • Commissioning Specification • Handover Design Installation Use
  54. The supplier should provide a User Manual and Log Book
  55. Awareness Specification Design Installation Use
  56. Awareness • Train users Specification Design Installation Use
  57. Awareness • Train users • Supervision Specification Design Installation Use
  58. It’s the employer’s duty to ensure that the system is properly used
  59. Employees should use the system properly and report any defects
  60. Awareness • Train users • Supervision Specification • Maintenance and testing Design Installation Use
  61. Maintenance and Testing  Routine checks and tests  Planned maintenance  Through examination and test (TExT)
  62. Awareness • Train users • Supervision Specification • Maintenance and testing Design • TExT Installation Use
  63. HSE Guidance for TExT Visual examination Measure and evaluate technical performance Assessment of control
  64. Awareness Specification Design Installation Use
  65. Can be downloaded from http://www.hse.gov.uk/lev/guidance.htm
  66. Credits This presentation contains public sector information licensed under the Open Government Licence v1.0
  67. http://www.slideshare.net/mikeslater mike@diamondenv.co.uk http://diamondenv.wordpress.com Twitter: @diamondenv Mike Slater
  68. Mike Slater, Diamond Environmental Ltd. (mike@diamondenv.co.uk) This presentation is distributed under the Creative Commons Attribution-NonCommercial-ShareAlike UK:International Licence
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