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Poultry processing

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Back yard poultry production for health and value!

Published in: Self Improvement
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Poultry processing

  1. 1. Poultry Processing Profits with the Whizbang Chicken Plucker
  2. 2. Humane and Efficient Harvest
  3. 3. Station 1 Kill Cones Coat cone and blood pail with food grade oil for easy clean up
  4. 4. Humane and Efficient Harvest The Kill Cone
  5. 5. Cone Pattern 17.5” 48”
  6. 6. 1. outer compass 48" 2. inner compass 17.5" 3. cut with 2 tabs per cone 4. four cones per circle eight cones per sheet 17.5” 48”
  7. 7. Station 2 Scalding Extra pails of warm water for topping off water level
  8. 8. Station 3 Plucking Whizbang chicken plucker
  9. 9. Station 4 Butchering and Bagging
  10. 10. Work Flow Station 1 Station 2 Station 3 Station 4
  11. 11. Station 2 Scalding 62º-66º C 145º-151º F
  12. 12. Station 2 Scalding Dunk 3 times
  13. 13. Station 2 Scalding Shake 3-4 seconds
  14. 14. Station 2 Scalding
  15. 15. Station 2 Scalding Shake
  16. 16. Station 2 Scalding
  17. 17. Station 2 Scalding Shake
  18. 18. Station 2 Scalding test 1 tail feather
  19. 19. Station 2 Scalding Dunk and shake again If feather is not easily pulled:
  20. 20. Station 2 Scalding test 1 tail feather
  21. 21. Power Chicken Plucker Kent C-25 Plucker Finger 1 bird plucked In 3 minutes
  22. 22. Whizbang Chicken Plucker 2 birds in 30 seconds
  23. 23. Station 3 Whizbang Before
  24. 24. Station 3 Whizbang After
  25. 25. Station 3 Whizbang
  26. 26. Station 3 Whizbang Continually spray water
  27. 27. Station 3 Whizbang 2 birds 30 seconds Does Ducks too!
  28. 28. Station 3 Whizbang Clear feathers every 12-15 birds
  29. 29. Station 2 Scalding Pluck before birds cool
  30. 30. Station 3 Whizbang
  31. 31. Effective Hair Restraints Professional Poultry Processing Line
  32. 32. Station 4 Butchering Rinsing Outside
  33. 33. Station 4 Butchering
  34. 34. Hands free sprayer head with foot valve
  35. 35. Station 4 Butchering
  36. 36. Feet and Head removal
  37. 37. Feet and Head removal
  38. 38. Feet and Head removal
  39. 39. Head Crop Gizzard Crop Crop removal
  40. 40. 1 2 3 Remove some neck skin and pull crop Crop removal
  41. 41. Remove neck if carving bird to smaller parts
  42. 42. Station 4 Butchering Vent scissors
  43. 43. Evisceration 1 2 3
  44. 44. Bile gland intact, congratulations!
  45. 45. Station 4 Butchering
  46. 46. Large intestine 1 2 3 Remove without FEMAT contamination
  47. 47. Heart and lung removal 1st Rinse through neck cavity Next, Rinse through back Final outside rinse 1 2 3
  48. 48. Dressed 1.5 kilo avg 90 days Net profit P56/bird Iced Birds!
  49. 49. The professional bird
  50. 50. Station 4 Butchering Bagging
  51. 51. Station 4 Butchering
  52. 52. Station 4 Butchering
  53. 53. Aloha grass fed free range chicken only P195/kilo

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