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Nestle Waters Na Energy Analysis Project

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Nestle Waters Na Energy Analysis Project

  1. 1. Joe Feskanin – Team Leader Elkin Mejia – Lehigh Intern Himanshu Katiyar– Lehigh Intern ESC Team Introduction
  2. 2. Objectives <ul><li>Overview of Power Reduction Opportunities </li></ul><ul><li>To develop an open relationship between Nestle and the ESC </li></ul>
  3. 3. <ul><li>The plants produce Nestle Pure Life and Deer Park water </li></ul><ul><li>Produce about 5 million bottles of water a day </li></ul><ul><li>They ship out typically 500 trucks a day </li></ul><ul><li>Energy costs are approximately $300,000 a month for each plant </li></ul><ul><li>Newer plant intends on installing three more lines along with all additional support equipment needed </li></ul><ul><li>Newer plant will also install two to four additional injection molders </li></ul><ul><li>Will create room for up to an additional 100 employees in newer plant </li></ul>Current Plants Future Plans Nestle Waters Background
  4. 4. Project Goals <ul><li>Create Flow diagrams of plants’ energy distribution for Nestle Waters to use as training tools for employees </li></ul><ul><li>Find the breakdown of kWh a month among the plants’ major equipment categories/Pareto analysis </li></ul><ul><li>Find ways for Nestle Waters to cut energy costs before 2010 </li></ul><ul><li>Compare the energy consumption between their new plant vs. a second old plant and locate the gaps between them </li></ul><ul><li>Research feasibility of alternative energy sources </li></ul>
  5. 5. New Power Distribution Block Diagram: Plant I
  6. 6. Results: Plant I Equipment energy consumption (kWh) (Calculations are based on 5 lines running at full production for 29 service days at $.068/ kWh).
  7. 7. New Power Distribution Block Diagram: Plant II
  8. 8. Estimated Results: Plant II Equipment energy consumption (kWh) (Calculations are based on production for 29 service days at $.068/ kWh).
  9. 9. Discussion

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