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PT UNITED TRACTORS PANDU ENGINEERING        Background Bending Machine Investment                          Existing Machin...
PT UNITED TRACTORS PANDU ENGINEERING                                                   Project Background• Production achi...
PT UNITED TRACTORS PANDU ENGINEERING                                                 Project Background• Production achiev...
PT UNITED TRACTORS PANDU ENGINEERING                                       Existing Machine Capabilities• Breakdown Time R...
PT UNITED TRACTORS PANDU ENGINEERING                                       Existing Machine Capabilities• Breakdown Time R...
PT UNITED TRACTORS PANDU ENGINEERING                                       Existing Machine Capabilities• Breakdown Time R...
PT UNITED TRACTORS PANDU ENGINEERING                                        Existing Machine Capabilities• Breakdown Time ...
PT UNITED TRACTORS PANDU ENGINEERING                                       Existing Machine Capabilities• Bending Machine ...
PT UNITED TRACTORS PANDU ENGINEERING                                       Existing Machine Capabilities• Data Punch & Dies
PT UNITED TRACTORS PANDU ENGINEERING                                                    Future Needs• Bending Force Analys...
PT UNITED TRACTORS PANDU ENGINEERING                                                      Future NeedsBending Machine for ...
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Machine Comparation
Machine Comparation
Lay Out Machine                                                                                                           ...
Budget Investment                                                                                                         ...
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Bending machine project

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Bending machine project

  1. 1. PT UNITED TRACTORS PANDU ENGINEERING Background Bending Machine Investment Existing Machine Capabilities Future Needs Machine Comparation Lay Out & Budget Investment
  2. 2. PT UNITED TRACTORS PANDU ENGINEERING Project Background• Production achievement of critical product (Small & Medium Vessel, HD Vessel & Trailer) depends on Bending Machine due to product design & process needed• Higher production cost in term of tangible cost IDR 6 Mill/set and intangible in term of process lead time, transportation, etc• Future opportunity that presented so many kind & variety of products demanded by customers
  3. 3. PT UNITED TRACTORS PANDU ENGINEERING Project Background• Production achievement of critical product (Medium Vessel, Light Vessel & Trailer) depends on Press Bend Machine due to product design & process needed.
  4. 4. PT UNITED TRACTORS PANDU ENGINEERING Existing Machine Capabilities• Breakdown Time Ratio YSD 1600
  5. 5. PT UNITED TRACTORS PANDU ENGINEERING Existing Machine Capabilities• Breakdown Time Ratio LVD 135
  6. 6. PT UNITED TRACTORS PANDU ENGINEERING Existing Machine Capabilities• Breakdown Time Ratio LVD 300
  7. 7. PT UNITED TRACTORS PANDU ENGINEERING Existing Machine Capabilities• Breakdown Time Ratio
  8. 8. PT UNITED TRACTORS PANDU ENGINEERING Existing Machine Capabilities• Bending Machine Availability
  9. 9. PT UNITED TRACTORS PANDU ENGINEERING Existing Machine Capabilities• Data Punch & Dies
  10. 10. PT UNITED TRACTORS PANDU ENGINEERING Future Needs• Bending Force Analysis The Formula :• With thickness (S value)  (15 mm), maximum (l) length of material  (8.5m) and minimum V value  40 mm, result F (pressing Force)  8032,5 kN. That value is still under the F value of UTE bending machine (YSD 1600)  10000 kN• So, It doesn’t need a new bending machine• Its better to invest the intercangeable punches & dies
  11. 11. PT UNITED TRACTORS PANDU ENGINEERING Future NeedsBending Machine for Design & Process Needs• Need some punches & dies that are modified based on bending shape needed• Punches & Dies are intercangeable for all of bending machines• UTE doesn’t need to invest new bending machine. But if it’s still considering to invest, bending machine with pressing force 10000 kN & working length 8 m is the right choosen one.
  12. 12. Machine SupplierRecommended Supplier
  13. 13. Machine Comparation
  14. 14. Machine Comparation
  15. 15. Lay Out Machine Ar e a S T OC K P L A T E T e s t RI D W A R E H O U S E M EZ ZA NI NEK a ra n ti n a Ji g +4 . 00 +0. 30 ARE A CA T & L PG R A K S E M IF IN IS H R A K S E M IF IN IS H Ar e a P r e p a r a t i o n P a i n t i n g Ar e a Pr i m e M o v e r JA L A N Touch U p Ar e a + 0 .3 0 U n it R e a d y T o p C o a t U n i t F i n i sh T o p C o a t W OR K S HOP M AI NT ENANCE Un i t Fi i h n s R E A D Y T O D E L IV E R Y 6 0 U N IT G SB
  16. 16. Budget Investment OL1-2012 No SUBJECT Div/Dept Mei Jun Jul Agust Sep Okt Nop Des Total Q1 Q1 Q1 Q1 Q1 Q1 Q1 Q1 Q1MACHINERY 1 Welding Machine RF 500 PLANT - 600 600 - 700 300 - 2.200 2 Welding Machine KR 500 PLANT - 250 - 250 125 250 125 250 1.250 3 OHC 10 ton PLANT 480 480 - 480 - 480 480 2.400 4 OHC 5 ton PLANT 350 350 700 1.000 400 2.800 5 Bug-o Flexible PLANT - 60 60 - 60 60 60 - 300 6 Dryer PLANT - 300 - 300 300 300 - 300 1.500 7 Compressor PLANT - 600 - 600 600 600 - 600 3.000 8 Genset PLANT 300 400 100 800 9 Robot painting blasting (asumsi klo project DV/TV bolted jalan) PLANT 2.400 - 2.400 - 4.800 - 2.400 - 12.000 10 Robot Welding PLANT - 2.000 - 2.000 - 2.000 - - 6.000 11 Cutting Machine PLANT - - - 1.000 - 1.000 1.000 - 3.000 11 Roll Bending (include pondasi) PLANT 2.000 3.000 3.000 2.000 10.000 12 Painting & Blasting (Patria Lite) PLANT 3.000 2.000 3.000 2.500 2.000 12.500 Budget Roll Bending 10 M (include pondasi)

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