How an InfantFormulae will be  forluated?!
Human milk and cow milk :                       composition              g/100 ml         14         12         10        ...
Adaptation of cow milk       g/100 ml14                                              1.     All the fats are removed12    ...
Adaptation of cow milk      g/100 ml                             4.     We add fat from14                                 ...
Essential Fatty Acids composition    of human milk, cow milk and BIOMIL® 1          % Total fatty acid   14   12   10    8...
Spray drying of milk and food products                                                    Spray-Drying Tower Nr II  Five e...
Milk reception tanks: 3x 250.000 L                         Slides preseted uder license of12 January 2013       Behdashtka...
Cream separator and pasteurizers                                                                            Addition of la...
Standardisation                     Slides preseted uder license of12 January 2013   Behdashtkar Inc.All rights reserved b...
The mixture is evaporated through this                                          complex system of evaporators before it is...
The Spray-drying tower Nr 2 is 32m high                     Slides preseted uder license of12 January 2013   Behdashtkar I...
Powder from the spray-                                       drying tower   Fluidizing bed                                ...
Metal remover                     Slides preseted uder license of12 January 2013   Behdashtkar Inc.All rights reserved by ...
Filling the Big Bags                                        (600 Kg to 1.200 Kg)                     Slides preseted uder ...
The Bags are put in quarantine until given                           the green light from the laboratory                  ...
The KALLO plant                  Packing in tins                   450 g :                        capacity 12 ton/8 hours...
Filling the tins                      Slides preseted uder license of12 January 2013    Behdashtkar Inc.All rights reserve...
Filling the tins                       Slides preseted uder license of12 January 2013     Behdashtkar Inc.All rights reser...
Filling the tins                                     The powder is sucked into the tin                                   T...
Weighing the tin                      Slides preseted uder license of12 January 2013    Behdashtkar Inc.All rights reserve...
Labelling the bottom                              Slides preseted uder license of12 January 2013            Behdashtkar In...
Replacement of the air by inert gaz           Air            Nitrogen + CO2                                               ...
Importance of the CO2 and the ratio CO2 / Nitrogen  No CO2   Aluminium foilProduction at sea level Opening at lower atm. p...
Gas Exchange                     Slides preseted uder license of12 January 2013   Behdashtkar Inc.All rights reserved by  ...
Slides preseted uder license of12 January 2013   Behdashtkar Inc.All rights reserved by   25                            Be...
« Wrap around » cartons                   « Wrap around » packing machine                             Slides preseted uder...
Weight control !                                Slides preseted uder license of12 January 2013              Behdashtkar In...
Computer- driven palletizing                              Slides preseted uder license of12 January 2013            Behdas...
Filling the tins                                Slides preseted uder license of12 January 2013              Behdashtkar In...
Packing in sachets       Various weights for the sachets :       25g …125 g …250 g – 400g - 500 g – 900g -1000 g - 2000 g ...
Packing in sachets                     Slides preseted uder license of12 January 2013   Behdashtkar Inc.All rights reserve...
2. Locations: 3 plants & 1 scientific and commercial office                        The LANGEMARK plant                    ...
2. Locations: 3 plants & 1 scientific and commercial office                        The LANGEMARK plant                    ...
The Langemark milk powder plant            3 main activities                    Spray drying of milk                    Ul...
Ratio between the          Whey Proteins and Casein                                Cow                 Human             B...
The Freshest and most Purified       Whey Proteins are added            in Liquid Form                                    ...
Ultrafiltration of the whey                     Slides preseted uder license of12 January 2013   Behdashtkar Inc.All right...
3. Products (Nutrition & Baby Food)           All our products are co-spray dried :           all ingredients are mixed be...
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How an infant formulae will be forluated

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How an infant formulae will be forluated

  1. 1. How an InfantFormulae will be forluated?!
  2. 2. Human milk and cow milk : composition g/100 ml 14 12 10 4.8 7 8 6 3.7 4 3.8 3,8 2 3.3 1.2 1,2 0.7 0 Human Cow Minerals Proteins Fat Carbohydrates Slides preseted uder license of12 January 2013 Behdashtkar Inc.All rights reserved by 2 Behdashtkar Inc.
  3. 3. Adaptation of cow milk g/100 ml14 1. All the fats are removed12 2. Most of the proteins are removed10 4.8 3. What remains : - some proteins 7 8 - lactose 6 3.7 - some minerals (and very few vitamins) 4 4.8 3.8 3,8 2 3.3 1.2 1,2 0 0.7 Cow Human Minerals Proteins Fat Carbohydrates Slides preseted uder license of 12 January 2013 Behdashtkar Inc.All rights reserved by 3 Behdashtkar Inc.
  4. 4. Adaptation of cow milk g/100 ml 4. We add fat from14 different vegetable12 oils and some milk fat10 4.8 5. We add whey proteins (90% demineralised) 7 7 8 6. We add 11 minerals & 6 3.7 14 vitamins 4 7. The result is Biomil 1 4.8 3.7 3.8 3,8 with the same 2 3.3 composition as the Human milk 1.7 1.2 1,2 0 0.7 Cow BIOMIL®1 Human Minerals Proteins Fat Carbohydrates Slides preseted uder license of 12 January 2013 Behdashtkar Inc.All rights reserved by 4 Behdashtkar Inc.
  5. 5. Essential Fatty Acids composition of human milk, cow milk and BIOMIL® 1 % Total fatty acid 14 12 10 8 Human milk 6 Cow milk 4 BIOMIL® 1 2 0 C18:2 C18:3 ω6 ω3 Slides preseted uder license of12 January 2013 Behdashtkar Inc.All rights reserved by 5 Behdashtkar Inc.
  6. 6. Spray drying of milk and food products Spray-Drying Tower Nr II Five evaporators nr. I Scheffers : 12.000 L/h Niro two stage dryer for regular nr. II Scheffers : 10.000 L/h and instant milk powder nr. III Scheffers : 30.000 L/h Capacity : 3.800 kg water nr. IV Wiegand : 25.000 L/h nr. V Wiegand : 15.000 L/h evaporation/hour (about 3,8 T milk powder) Spray-Drying Tower Nr I Spray-Drying Tower Nr III Silkeborg flat bottom dryer Niro Multi Stage Dryer (M.S.D.) for Baby Milk Powder Capacity: 2.700 kg water evaporation/hour (about 2,7 T Capacity : 3.500 kg water milk powder) evaporation/hour (about 3,5 T milk powder) Slides preseted uder license of12 January 2013 Behdashtkar Inc.All rights reserved by 6 Behdashtkar Inc.
  7. 7. Milk reception tanks: 3x 250.000 L Slides preseted uder license of12 January 2013 Behdashtkar Inc.All rights reserved by 7 Behdashtkar Inc.
  8. 8. Cream separator and pasteurizers Addition of lactose, vegetable oils blend and whey proteins Slides preseted uder license of 12 January 2013 Behdashtkar Inc.All rights reserved by 8 Behdashtkar Inc.
  9. 9. Standardisation Slides preseted uder license of12 January 2013 Behdashtkar Inc.All rights reserved by 9 Behdashtkar Inc.
  10. 10. The mixture is evaporated through this complex system of evaporators before it is spray-dryed Capacity: up to 92.000 L water evaporated per hour Slides preseted uder license of12 January 2013 Behdashtkar Inc.All rights reserved by 10 Behdashtkar Inc.
  11. 11. The Spray-drying tower Nr 2 is 32m high Slides preseted uder license of12 January 2013 Behdashtkar Inc.All rights reserved by 11 Behdashtkar Inc.
  12. 12. Powder from the spray- drying tower Fluidizing bed Powder (5% moisture) To the metal remover Slides preseted uder license of12 January 2013 Behdashtkar Inc.All rights reserved by 12 Behdashtkar Inc.
  13. 13. Metal remover Slides preseted uder license of12 January 2013 Behdashtkar Inc.All rights reserved by 13 Behdashtkar Inc.
  14. 14. Filling the Big Bags (600 Kg to 1.200 Kg) Slides preseted uder license of12 January 2013 Behdashtkar Inc.All rights reserved by 14 Behdashtkar Inc.
  15. 15. The Bags are put in quarantine until given the green light from the laboratory Slides preseted uder license of12 January 2013 Behdashtkar Inc.All rights reserved by 15 Behdashtkar Inc.
  16. 16. The KALLO plant Packing in tins  450 g : capacity 12 ton/8 hours  900 g : capacity 20 ton/8 hours  (1600 – 2000 g) : capacity 25 ton/8 hours Slides preseted uder license of12 January 2013 Behdashtkar Inc.All rights reserved by 16 Behdashtkar Inc.
  17. 17. Filling the tins Slides preseted uder license of12 January 2013 Behdashtkar Inc.All rights reserved by 17 Behdashtkar Inc.
  18. 18. Filling the tins Slides preseted uder license of12 January 2013 Behdashtkar Inc.All rights reserved by 18 Behdashtkar Inc.
  19. 19. Filling the tins The powder is sucked into the tin The quantity of powder is controlled by a precise adjustment of the vacuum created Vacuum Vacuum The system remains totally closed so there is no possible contamination Slides preseted uder license of12 January 2013 Behdashtkar Inc.All rights reserved by 19 Behdashtkar Inc.
  20. 20. Weighing the tin Slides preseted uder license of12 January 2013 Behdashtkar Inc.All rights reserved by 20 Behdashtkar Inc.
  21. 21. Labelling the bottom Slides preseted uder license of12 January 2013 Behdashtkar Inc.All rights reserved by 21 Behdashtkar Inc.
  22. 22. Replacement of the air by inert gaz Air Nitrogen + CO2 No oxydationNotice: the Nitrogen and the CO2 do Up to 3 years shelf lifenot react chemically with the powder Slides preseted uder license of12 January 2013 Behdashtkar Inc.All rights reserved by 22 Behdashtkar Inc.
  23. 23. Importance of the CO2 and the ratio CO2 / Nitrogen No CO2 Aluminium foilProduction at sea level Opening at lower atm. pressure With CO2 Aluminium foil The CO2 is absorbed by the powder Production at sea level Opening at lower atm. pressure Slides preseted uder license of12 January 2013 Behdashtkar Inc.All rights reserved by 23 Behdashtkar Inc.
  24. 24. Gas Exchange Slides preseted uder license of12 January 2013 Behdashtkar Inc.All rights reserved by 24 Behdashtkar Inc.
  25. 25. Slides preseted uder license of12 January 2013 Behdashtkar Inc.All rights reserved by 25 Behdashtkar Inc.
  26. 26. « Wrap around » cartons « Wrap around » packing machine Slides preseted uder license of 12 January 2013 Behdashtkar Inc.All rights reserved by 26 Behdashtkar Inc.
  27. 27. Weight control ! Slides preseted uder license of12 January 2013 Behdashtkar Inc.All rights reserved by 27 Behdashtkar Inc.
  28. 28. Computer- driven palletizing Slides preseted uder license of12 January 2013 Behdashtkar Inc.All rights reserved by 28 Behdashtkar Inc.
  29. 29. Filling the tins Slides preseted uder license of12 January 2013 Behdashtkar Inc.All rights reserved by 29 Behdashtkar Inc.
  30. 30. Packing in sachets Various weights for the sachets : 25g …125 g …250 g – 400g - 500 g – 900g -1000 g - 2000 g - neutral foil - sachets in a (full) color cardboard box - full color printed neutral foil - printed neutral foil (4 lines inkjet) - neutral foil + one color 12x10 cm sticker Also under neutral gas mix and protective atmosphere  3 years shelf life Much cheaper than tins Slides preseted uder license of12 January 2013 Behdashtkar Inc.All rights reserved by 30 Behdashtkar Inc.
  31. 31. Packing in sachets Slides preseted uder license of12 January 2013 Behdashtkar Inc.All rights reserved by 31 Behdashtkar Inc.
  32. 32. 2. Locations: 3 plants & 1 scientific and commercial office The LANGEMARK plant Slides preseted uder license of12 January 2013 Behdashtkar Inc.All rights reserved by 32 Behdashtkar Inc.
  33. 33. 2. Locations: 3 plants & 1 scientific and commercial office The LANGEMARK plant Butter Cheese Production of Milk powder Slides preseted uder license of12 January 2013 Behdashtkar Inc.All rights reserved by 33 Behdashtkar Inc.
  34. 34. The Langemark milk powder plant 3 main activities Spray drying of milk Ultrafiltration of whey Concentration of whey products Slides preseted uder license of12 January 2013 Behdashtkar Inc.All rights reserved by 34 Behdashtkar Inc.
  35. 35. Ratio between the Whey Proteins and Casein Cow Human BIOMIL Milk Milk 1 Casein 82% 40% 40% Whey Proteins 18% 60% 60% Slides preseted uder license of12 January 2013 Behdashtkar Inc.All rights reserved by 35 Behdashtkar Inc.
  36. 36. The Freshest and most Purified Whey Proteins are added in Liquid Form Most manufacturers Whey Proteins from our own Whey Proteins  Spray-Drying cheese production in liquid from  Powder Selection of the freshest quality Re-hydration mix mix 1st Spray-Drying 2nd Spray-Drying  Whey Proteins structure  Whey Proteins structure protection denaturation Slides preseted uder license of12 January 2013 Behdashtkar Inc.All rights reserved by 36 Behdashtkar Inc.
  37. 37. Ultrafiltration of the whey Slides preseted uder license of12 January 2013 Behdashtkar Inc.All rights reserved by 37 Behdashtkar Inc.
  38. 38. 3. Products (Nutrition & Baby Food) All our products are co-spray dried : all ingredients are mixed before the spray-drying process. Some competitors mix the ingredients after spray-drying; it is usually called “dry-mixing”. Thanks to the “co-spray drying” process we can obtain the optimal homogenization of all elements included in the composition: each particle of powder contains all the elements and not only are they present in each particle but they are also in the exact same proportion as mentioned on the composition label. Slides preseted uder license of12 January 2013 Behdashtkar Inc.All rights reserved by 38 Behdashtkar Inc.

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