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An introduction to Civil Engineering Cost Management

                 Mark Wearen – Associate Director, Bruce Shaw
                 MSCSI MRICS MCInstCES MCIOB

                 March 2013
An introduction to Civil Engineering
Cost Management




   Bruce Shaw an internationally-acclaimed group of 300
    construction professionals.

   We service clients in 150 cities in over 40 countries.

   Highest standards of quantity surveying, project management and
    consultancy to the global construction industry.



 Global Expertise, Local Knowledge


  March 2013
An introduction to Civil Engineering
Cost Management


    ISO 9001/14001 accredited

    Dedicated Specialist Divisions Include:

           Cost Management / Quantity Surveying - Civils/ Industrial/
            Retail/ Leisure/ Healthcare/ Education/ Residential/MEP
           Project Management
           Procurement
           Insurance
           Program Management
           Health & Safety


 Global Expertise, Local Knowledge


  March 2013
Global Construction Consultants




Office Locations
20 Global Offices throughout
the GCC, Europe, USA & Asia Pacific


Project Locations
150 cities in over 40 countries




March 2013
Key Clients Include…




March 2013
An introduction to Civil Engineering
Cost Management




                                       What is Civil Engineering ?
An introduction to Civil Engineering
Cost Management
 What is Civil Engineering ?

 ‘The whole of non-military engineering at the timing of the founding of the ICE in 1818, but now
 excluding chemical, electrical, electronic, marine, mechanical engineering etc…it includes airfields,
 bridges, canals, docks, foundations, harbours, offshore construction, railways, river basis management,
 roads, sewage treatment, soil mechanics, structural design, traffic engineering, tunnels, water supply
 etc…’
                                                     Penguin Dictionary of Civil Engineering, Fourth Edition

 ‘…civil engineering (the branch of engineering concerned with the design and construction of such
 public works as dams or bridges)…’
                                     http://wordnetweb.princeton.edu/perl/webwn?s=civil%20engineering

 ‘Civil engineering includes the planning, designing, construction, and maintenance of structures and
 altering geography to suit human needs. Some of the numerous subdivisions are transportation (e.g.,
 railroad facilities and highways); hydraulics (e.g., river control, irrigation, swamp draining, water supply,
 and sewage disposal); and structures (e.g., buildings, bridges, and tunnels).’
                                                                http://www.reference.com/browse/engineering

 ‘The technical design and construction of public works (buildings, roads, harbours, public greens ...)
 and/or technically equivalent private (usually corporate) ones’
                                                             http://en.wiktionary.org/wiki/civil_engineering



 March 2013
An introduction to Civil Engineering
Cost Management


     Sectors

               Highways
               Railways – Light and Heavy Rail
               Marine Engineering – Ports and Coastal Protection
               Airports – Runway Construction
               Energy – Power Distribution and Generation
               Utilities
               Environmental – Water and Waste (e.g. Landfill)
               Site Development


 March 2013
An introduction to Civil Engineering
Cost Management




     ESTIMATING – APPROACHES AND KEY RISKS
An introduction to Civil Engineering
Cost Management

   Estimating (1 of 4)


    Identify Key Features and Risks
    Key Quantities – fewer items…less transparent…sub-division
    Method Related Charges – ‘not proportional to the quantities’*
    Temporary Works
    Preliminaries
    Bulk Earthworks – Materials Management
    Project Specific Variables - RESOURCES AND TIME – what
     problem does this pose ?

   *CESMM3 Handbook, Section 7, Para 5

 March 2013
An introduction to Civil Engineering
Cost Management

   Estimating (2 of 4)

    Key Risks
           Location - Access
           Ground Conditions / Unforeseen Obstructions – Proportion
            of Work Below Ground…
           Archaeology
           Utilities / Statutory Undertakers
           Possessions – Railways/Ports/Roads
           Environmental
           Inflation
           Weather – Seasonal Impacts

  March 2013
An introduction to Civil Engineering
Cost Management

  Estimating (3 of 4)

   Bulk Earthworks
         Materials Classifications
         Earthworks Balance - Equation
         Import – Borrow Pits and Quarries
         Bulking
         Mass Haul
         Cycle Times
         Weather – Materials and Productivity



  March 2013
An introduction to Civil Engineering
Cost Management

  Estimating (4 of 4)

   Measurement Software – Areas and Volumes
         Atlas SCC
         Trimble Terramodel
         LSS DTM Software
         Earth
         Mudshark
   Design Software – Volumes
         Bentley MX Moss
         CivilCad



  March 2013
An introduction to Civil Engineering
Cost Management

  Estimating – Measurement Example

   Bulk Earthworks
            100m x 100m site – toll plaza approach – total plan area 10000 m2
            Site is split level – 2 m differential at mid-point – could be sloping
            100mm Topsoil
            100mm unsuitable/unacceptable (US)
            50% of balance is Hard Material – Granite (no weathered material) – unsuitable
             in it’s natural state – 100% suitable for processing as capping/suitable
            Balance is suitable/acceptable (general fill)
            Soft Spots – 100m3 – spread evenly around the site – filled with suitable (<25m3
             – US if greater)
            500mm Capping (Rockfill/Hardcore)
            Final Surface – Formation – Average level plus 1 m
            Ignore transition detail
            Assume no Bulking


March 2013
An introduction to Civil Engineering
Cost Management


      Estimating & CM Approach - Bulk Earthworks Example


              Proposed Level                               Existing Level




                                          2m



                                        100 m


                                  Site Cross-Section




 March 2013
An introduction to Civil Engineering
Cost Management
Estimating & CM Approach – BULK EARTHWORKS EXAMPLE
                                                                        Ave
                                                                                 Width     CSA        Length      Volume                     Notes
                                                                       Depth
                                                                         m        m        m2           m          m3



              Cutting          Cut    TS                                   0.1        50          5         100         500
                                      US         Soft                      0.1        50          5         100         500
                                      US         Hard     Rock            0.15        50        7.5         100         750 Capping Displacement
                                      SU                                  0.15        50        7.5         100         750 Capping Displacement
                                      Soft Spots                                                                         50 50% Allocation

                                      Total Dig Volume                                                                2550

                               Fill   Capping                              0.5        50         25         100       2500 Capping Material
                                      Void                                   0        50          0         100          0
                                      Embankment Seat     TS                                                             0
                                                          US                                                             0
                                                          Soft Spots                                                    50 Suitable Material

                                      Total Fill Volume                                                               2550

              Fill (Embankment) Cut   TS                                   0.1        50         5          100         500 Topsoil Depth
                                      US         Soft                      0.1        50         5          100         500 US
                                      US         Hard     Rock               0        50         0          100           0
                                      SU                                     0        50         0          100           0
                                      Soft Spots                                                                         50 50% Allocation

                                      Total Dig Volume                                                                1050

                               Fill   Capping                              0.5        50         25         100       2500
                                      Suitable (Void)                      1.5        50         75         100       7500 Underside of Capping to EGL
                                      Embankment Seat     TS                                                           500
                                                          US                                                           500
                                                          Soft Spots                                                    50

                                      Total Fill Volume                                                              11050




 March 2013
An introduction to Civil Engineering
Cost Management

Estimating & CM Approach – BULK EARTHWORKS EXAMPLE
                                                 Ave
                                                        Width   CSA   Length   Volume                   Notes
                                                Depth
                                                  m      m      m2      m       m3



               Topoil Strip                                                        1000

               Excavation     Suitable                                              750
                              Unsuitable                                           1750

                              EO Rock                                                750

               Processing     Rock to Capping                                        750

               Disposal       Topsoil                                              1000 Typically for Resoiling/Stockpiling
                              Suitable                                                0 All utilised
                              Unsuitable                                           1000 Excavated less Processed

               Import         Capping                                              4250 Total less Processed
                              Suitable                                             6750 Total less excavated

               Compaction                                                         13600 Total Fill - Capping plus Suitable

               Soft Spots                                                            100 Measured Seperately




  March 2013
An introduction to Civil Engineering
Cost Management




                                QUANTIFYING CONTINGENCY
An introduction to Civil Engineering
Cost Management



  Risk Management and Contingency


                Guess


                Historical Precedent


                Defined Allowances (e.g. Optimism Bias)


                Quantified Risk Analysis



  March 2013
An introduction to Civil Engineering
Cost Management




                                       The British Department for
                                       Transport Procedures for Dealing
                                       with Optimism Bias in Transport
                                       Planning - Guidance Document
                                       June 2004




 March 2013
An introduction to Civil Engineering
Cost Management




                                Post Contract Cost Management
An introduction to Civil Engineering
Cost Management

 Post Contract Cost Management


               Read and Apply the Contract

               The 3 R’s…..Records Records and more Records

                   As-Built Information – Quantities / Surveys / Classifications

                   Returns v Allocation Sheets

                   Photo and Video Records – High Definition

                   Site Diaries

                   Progress Reports

               Cost Management tools – Registers / Scott Schedule (see NRA CAG)


 March 2013
An introduction to Civil Engineering
Cost Management




                                       FORMS OF CONTRACT
An introduction to Civil Engineering
Cost Management

   Forms of Contract

   Ireland
                IEI 3rd Edition 1980 Rev and Reprinted Oct 1990
                PWC – Minor Works and Civil Engineering Options


   International
                FIDIC Suite (1999) – Red and Yellow Books
                ICE
                NEC3 Suite of Contracts – Options A, B and C
                IChemE Suite of Contracts – ‘Brown Book’


  March 2013
An introduction to Civil Engineering
Cost Management




                       METHODS OF MEASUREMENT
An introduction to Civil Engineering
Cost Management

     Methods of Measurement
                ARM

                SMM

                CESMM3 / CESMM4 (recently published)

                NRA Method of Measurement

                MMRB (Roads and Bridges)

                MMHW (Highway Works)

                POMI (Principles of Measurement International)


  March 2013
An introduction to Civil Engineering
Cost Management




                                       USEFUL LINKS
An introduction to Civil Engineering
Cost Management
Useful Links :

    Contract Administration on Public Works Projects:
           http://www.nra.ie/Publications/ContractAdministrationGuidelines
           www.constructionprocurement.ie (CWMF)


    Contracts Overview :
           http://fidic.org/node/149

           http://www.icheme.org/resources/forms_of_contract/history.aspx

           http://www.neccontract.com/about/ContractDownloads.asp

           http://www.out-law.com/en/topics/projects--construction/construction-standard-form-
           contracts/


     Risk Analysis :
               http://www.palisade.com/risk/



  March 2013
An introduction to Civil Engineering
Cost Management
Useful Links :

    Rates and Prices :
      NRA Schedule of Rates
       http://www.nra.ie/Publications/DownloadableDocumentation/CostEstimationD
       ocumentation/file,10429,en.pdf

        CECA Schedule of Dayworks Rates (previously the FCEC)
         http://www.ceca.co.uk/publications/ceca-schedules-of-dayworks-carried-out-
         incidental-to-contract-work-(august-2011).aspx

    Professional Institutions:
        Society of Chartered Surveyors Ireland http://www.scsi.ie
        Chartered Institution of Civil Engineering Surveyors http://www.cices.org/
        Engineers Ireland http://www.ei.ie
        Institution of Civil Engineers http://www.ice.org.uk/




  March 2013
An introduction to Civil Engineering
Cost Management
Useful Links :


    Plant and Equipment – Productivity:
     Caterpillar Handbook
       http://www.warrencat.com/images/pdf/CaterpillarPerformance
       Handbook42.pdf


     Further Education
      DIT Masters in Applied Construction Cost Management
        http://www.dit.ie/postgrad/programmes/dt164mscinappliedcon
        structioncostmanagement/




  March 2013
An introduction to Civil Engineering
Cost Management




                                       Civil Engineering Experience
Some of our Projects…
Hilton Barbados
  600Nr Beds




                                                   DolWin1 Baltic Cable                                 Dublin Port Tunnel




    East West Interconnector
                                                                          Midlands Power Stations
                               NRA Service Areas



    New Black Sea Port                             Irish Rail Coastals



                                                        Bruce Shaw Engineering
                               Metro North                                Greater Dublin Area Transportation Strategy



                                                   Saudi Aramco


    Bord Gais Wind Farms
                                                                          Abu Dhabi International Airport
                               M50 Widening




   March 2013
Thank You
An introduction to Civil Engineering Cost Management

                 Mark Wearen – Associate Director, Bruce Shaw
                 MSCSI MRICS MCInstCES MCIOB

                 March 2013

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An Introduction to Civil Engineering Cost Management

  • 1. An introduction to Civil Engineering Cost Management Mark Wearen – Associate Director, Bruce Shaw MSCSI MRICS MCInstCES MCIOB March 2013
  • 2. An introduction to Civil Engineering Cost Management  Bruce Shaw an internationally-acclaimed group of 300 construction professionals.  We service clients in 150 cities in over 40 countries.  Highest standards of quantity surveying, project management and consultancy to the global construction industry. Global Expertise, Local Knowledge March 2013
  • 3. An introduction to Civil Engineering Cost Management  ISO 9001/14001 accredited  Dedicated Specialist Divisions Include:  Cost Management / Quantity Surveying - Civils/ Industrial/ Retail/ Leisure/ Healthcare/ Education/ Residential/MEP  Project Management  Procurement  Insurance  Program Management  Health & Safety Global Expertise, Local Knowledge March 2013
  • 4. Global Construction Consultants Office Locations 20 Global Offices throughout the GCC, Europe, USA & Asia Pacific Project Locations 150 cities in over 40 countries March 2013
  • 6. An introduction to Civil Engineering Cost Management What is Civil Engineering ?
  • 7. An introduction to Civil Engineering Cost Management What is Civil Engineering ? ‘The whole of non-military engineering at the timing of the founding of the ICE in 1818, but now excluding chemical, electrical, electronic, marine, mechanical engineering etc…it includes airfields, bridges, canals, docks, foundations, harbours, offshore construction, railways, river basis management, roads, sewage treatment, soil mechanics, structural design, traffic engineering, tunnels, water supply etc…’ Penguin Dictionary of Civil Engineering, Fourth Edition ‘…civil engineering (the branch of engineering concerned with the design and construction of such public works as dams or bridges)…’ http://wordnetweb.princeton.edu/perl/webwn?s=civil%20engineering ‘Civil engineering includes the planning, designing, construction, and maintenance of structures and altering geography to suit human needs. Some of the numerous subdivisions are transportation (e.g., railroad facilities and highways); hydraulics (e.g., river control, irrigation, swamp draining, water supply, and sewage disposal); and structures (e.g., buildings, bridges, and tunnels).’ http://www.reference.com/browse/engineering ‘The technical design and construction of public works (buildings, roads, harbours, public greens ...) and/or technically equivalent private (usually corporate) ones’ http://en.wiktionary.org/wiki/civil_engineering March 2013
  • 8. An introduction to Civil Engineering Cost Management Sectors  Highways  Railways – Light and Heavy Rail  Marine Engineering – Ports and Coastal Protection  Airports – Runway Construction  Energy – Power Distribution and Generation  Utilities  Environmental – Water and Waste (e.g. Landfill)  Site Development March 2013
  • 9. An introduction to Civil Engineering Cost Management ESTIMATING – APPROACHES AND KEY RISKS
  • 10. An introduction to Civil Engineering Cost Management Estimating (1 of 4)  Identify Key Features and Risks  Key Quantities – fewer items…less transparent…sub-division  Method Related Charges – ‘not proportional to the quantities’*  Temporary Works  Preliminaries  Bulk Earthworks – Materials Management  Project Specific Variables - RESOURCES AND TIME – what problem does this pose ? *CESMM3 Handbook, Section 7, Para 5 March 2013
  • 11. An introduction to Civil Engineering Cost Management Estimating (2 of 4)  Key Risks  Location - Access  Ground Conditions / Unforeseen Obstructions – Proportion of Work Below Ground…  Archaeology  Utilities / Statutory Undertakers  Possessions – Railways/Ports/Roads  Environmental  Inflation  Weather – Seasonal Impacts March 2013
  • 12. An introduction to Civil Engineering Cost Management Estimating (3 of 4)  Bulk Earthworks  Materials Classifications  Earthworks Balance - Equation  Import – Borrow Pits and Quarries  Bulking  Mass Haul  Cycle Times  Weather – Materials and Productivity March 2013
  • 13. An introduction to Civil Engineering Cost Management Estimating (4 of 4)  Measurement Software – Areas and Volumes  Atlas SCC  Trimble Terramodel  LSS DTM Software  Earth  Mudshark  Design Software – Volumes  Bentley MX Moss  CivilCad March 2013
  • 14. An introduction to Civil Engineering Cost Management Estimating – Measurement Example  Bulk Earthworks  100m x 100m site – toll plaza approach – total plan area 10000 m2  Site is split level – 2 m differential at mid-point – could be sloping  100mm Topsoil  100mm unsuitable/unacceptable (US)  50% of balance is Hard Material – Granite (no weathered material) – unsuitable in it’s natural state – 100% suitable for processing as capping/suitable  Balance is suitable/acceptable (general fill)  Soft Spots – 100m3 – spread evenly around the site – filled with suitable (<25m3 – US if greater)  500mm Capping (Rockfill/Hardcore)  Final Surface – Formation – Average level plus 1 m  Ignore transition detail  Assume no Bulking March 2013
  • 15. An introduction to Civil Engineering Cost Management Estimating & CM Approach - Bulk Earthworks Example Proposed Level Existing Level 2m 100 m Site Cross-Section March 2013
  • 16. An introduction to Civil Engineering Cost Management Estimating & CM Approach – BULK EARTHWORKS EXAMPLE Ave Width CSA Length Volume Notes Depth m m m2 m m3 Cutting Cut TS 0.1 50 5 100 500 US Soft 0.1 50 5 100 500 US Hard Rock 0.15 50 7.5 100 750 Capping Displacement SU 0.15 50 7.5 100 750 Capping Displacement Soft Spots 50 50% Allocation Total Dig Volume 2550 Fill Capping 0.5 50 25 100 2500 Capping Material Void 0 50 0 100 0 Embankment Seat TS 0 US 0 Soft Spots 50 Suitable Material Total Fill Volume 2550 Fill (Embankment) Cut TS 0.1 50 5 100 500 Topsoil Depth US Soft 0.1 50 5 100 500 US US Hard Rock 0 50 0 100 0 SU 0 50 0 100 0 Soft Spots 50 50% Allocation Total Dig Volume 1050 Fill Capping 0.5 50 25 100 2500 Suitable (Void) 1.5 50 75 100 7500 Underside of Capping to EGL Embankment Seat TS 500 US 500 Soft Spots 50 Total Fill Volume 11050 March 2013
  • 17. An introduction to Civil Engineering Cost Management Estimating & CM Approach – BULK EARTHWORKS EXAMPLE Ave Width CSA Length Volume Notes Depth m m m2 m m3 Topoil Strip 1000 Excavation Suitable 750 Unsuitable 1750 EO Rock 750 Processing Rock to Capping 750 Disposal Topsoil 1000 Typically for Resoiling/Stockpiling Suitable 0 All utilised Unsuitable 1000 Excavated less Processed Import Capping 4250 Total less Processed Suitable 6750 Total less excavated Compaction 13600 Total Fill - Capping plus Suitable Soft Spots 100 Measured Seperately March 2013
  • 18. An introduction to Civil Engineering Cost Management QUANTIFYING CONTINGENCY
  • 19. An introduction to Civil Engineering Cost Management Risk Management and Contingency  Guess  Historical Precedent  Defined Allowances (e.g. Optimism Bias)  Quantified Risk Analysis March 2013
  • 20. An introduction to Civil Engineering Cost Management The British Department for Transport Procedures for Dealing with Optimism Bias in Transport Planning - Guidance Document June 2004 March 2013
  • 21. An introduction to Civil Engineering Cost Management Post Contract Cost Management
  • 22. An introduction to Civil Engineering Cost Management Post Contract Cost Management  Read and Apply the Contract  The 3 R’s…..Records Records and more Records  As-Built Information – Quantities / Surveys / Classifications  Returns v Allocation Sheets  Photo and Video Records – High Definition  Site Diaries  Progress Reports  Cost Management tools – Registers / Scott Schedule (see NRA CAG) March 2013
  • 23. An introduction to Civil Engineering Cost Management FORMS OF CONTRACT
  • 24. An introduction to Civil Engineering Cost Management Forms of Contract Ireland  IEI 3rd Edition 1980 Rev and Reprinted Oct 1990  PWC – Minor Works and Civil Engineering Options International  FIDIC Suite (1999) – Red and Yellow Books  ICE  NEC3 Suite of Contracts – Options A, B and C  IChemE Suite of Contracts – ‘Brown Book’ March 2013
  • 25. An introduction to Civil Engineering Cost Management METHODS OF MEASUREMENT
  • 26. An introduction to Civil Engineering Cost Management Methods of Measurement  ARM  SMM  CESMM3 / CESMM4 (recently published)  NRA Method of Measurement  MMRB (Roads and Bridges)  MMHW (Highway Works)  POMI (Principles of Measurement International) March 2013
  • 27. An introduction to Civil Engineering Cost Management USEFUL LINKS
  • 28. An introduction to Civil Engineering Cost Management Useful Links : Contract Administration on Public Works Projects: http://www.nra.ie/Publications/ContractAdministrationGuidelines www.constructionprocurement.ie (CWMF) Contracts Overview : http://fidic.org/node/149 http://www.icheme.org/resources/forms_of_contract/history.aspx http://www.neccontract.com/about/ContractDownloads.asp http://www.out-law.com/en/topics/projects--construction/construction-standard-form- contracts/ Risk Analysis : http://www.palisade.com/risk/ March 2013
  • 29. An introduction to Civil Engineering Cost Management Useful Links : Rates and Prices :  NRA Schedule of Rates http://www.nra.ie/Publications/DownloadableDocumentation/CostEstimationD ocumentation/file,10429,en.pdf  CECA Schedule of Dayworks Rates (previously the FCEC) http://www.ceca.co.uk/publications/ceca-schedules-of-dayworks-carried-out- incidental-to-contract-work-(august-2011).aspx Professional Institutions:  Society of Chartered Surveyors Ireland http://www.scsi.ie  Chartered Institution of Civil Engineering Surveyors http://www.cices.org/  Engineers Ireland http://www.ei.ie  Institution of Civil Engineers http://www.ice.org.uk/ March 2013
  • 30. An introduction to Civil Engineering Cost Management Useful Links : Plant and Equipment – Productivity:  Caterpillar Handbook http://www.warrencat.com/images/pdf/CaterpillarPerformance Handbook42.pdf Further Education  DIT Masters in Applied Construction Cost Management http://www.dit.ie/postgrad/programmes/dt164mscinappliedcon structioncostmanagement/ March 2013
  • 31. An introduction to Civil Engineering Cost Management Civil Engineering Experience
  • 32. Some of our Projects… Hilton Barbados 600Nr Beds DolWin1 Baltic Cable Dublin Port Tunnel East West Interconnector Midlands Power Stations NRA Service Areas New Black Sea Port Irish Rail Coastals Bruce Shaw Engineering Metro North Greater Dublin Area Transportation Strategy Saudi Aramco Bord Gais Wind Farms Abu Dhabi International Airport M50 Widening March 2013
  • 33. Thank You An introduction to Civil Engineering Cost Management Mark Wearen – Associate Director, Bruce Shaw MSCSI MRICS MCInstCES MCIOB March 2013