Actuator Bus System

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  • Actuator Bus System

    1. 1. Asahi/America New Technology Bus SystemsBus Systems Electric & PneumaticElectric & Pneumatic
    2. 2. •ABB Industrial Systems Inc. •Accutech •Advanced Distillatiom Technology •Applied Information Scienncr •Asahi/America •Automation Research Institute of Ministry of Metallurgical Industry •Automax/Accord Controls •Bailey Japan Co., Ltd. •Baker Hughes INTEQ •Bentley Nevada Corporation •Boing •BB Oil-Alliance Refinery •Bray International, Inc. •Chevron Research & Technology •Chinese Fieldbus Professional Commission •Chiyoda Corporation •Chubu Electric Power Company •City of Columbus Wastewater Treatment •Control System Integrators Association •Crouse hindes/CEAG-digi table •Delta t •DKK Corporation •Dresser Industries
    3. 3. •Duke/Fluor Daniel •du Pont Engineering Co. •EL-O-MATIC BV •Elsag Baily Process Automation •Endress + Hauser GmbH + Co. •Exxon Research & Engineering •Co. •Fieldbus Inc. •FINT •Fisher Controls International, •Inc. •Fisher-Rosemount Systems Inc. •Fraunhofer Institute •Fuji Electric Co., Ltd. •GAXT Terminals Corp. •Groupe Schneider •Hartmann & Braun AG •Hitachi, Ltd. •Honeywell Inc. •HuaKong Technology Co., Ltd. •ICT, Inc. •ifak •Instrument Control Service, Inc. •I&PCEA •Intellution, Inc •InterlinkBT •Jet Propulsion Laboratory •JGC Corp. •K-Patents Oy
    4. 4. •Keneka Engineering Corp. •Kinetics Technology •International •Knick Elektronische •Meßgeräte GmbH &Co. •Konsberg Simrad AS •Koso Service Co., Ltd. •KROHNE Messtechnik GmbH •& Co. •Kurihara Kogyo Co., Ltd •Magnetrol International •Measurement Technology Ltd. •Micro Motion, Inc. •Mitsubishi Electric •Mobile Technology C •Monsanto Company •Moore Products Co. •National Instruments Corp. •NEC Corporation •Neles-Jamesbury Oy •NEMA •Niigata Masoneilan Co., Ltd. •Nippon Gear Co., Ltd. •Norsk Hydro a.s. •Ohkura Electric Co., Inc. •Omni Flow Computers •Oval Engineering Co., Ltd.
    5. 5. •PC&E •PDVSA-Servicois Automatizagion •Pepperl+Fuchs •PMV,Palmstiernas Instruments •POHTO •Praxair, Inc. •Presys Instrumentos e Sistemas Ltda. •R. Stahl Schaltgeräte GmbH •Relcom Inc. •Research Reacto Institute of Kioto University •Richard Hirschmann Of America, Inc. •Rockwell Automation •Rosemount Analytical, Inc. •Rosemount Inc. •Saudi Arabian Oil Company •Shanoc, Inc. •Shenyang Institue of Automation •Shell Oil Company •Shimadzu Corporation •SHIP STAR Associates Inc. •Siemens Energy & automation, Inc. •Sira Test & Certification, Ltd. •SMAR •Smar Research
    6. 6. •Softing GmbH •SRC NIITEPLOPRIBOR •SRI International •Stone & Webster Engineering Corp. •StoneL Corporation •The Foxboro •Tokyo Keiso Co., Ltd. •Toshiba Corporation •VALTEK International •VEGA Grieshaber KG •Walsh Automation Inc. •Westinghouse Electric •Westlock Controls •Wonderware Corporation •WorldFIP Europe •Yamaha Corporation •Yamatake-Honeywell Co., Ltd. •Yokogawa Electric Corporation •Yokogawa Electronics Co., Ltd
    7. 7. Asahi/AmericaAsahi/America Bus SystemsBus Systems
    8. 8. Actuator Bus System
    9. 9. Allows two wire control / communications with actuator for control and status information. Allows simple installation and results in significant installation savings to the customer over conventional control. Bus SystemsBus Systems Asahi/AmericaAsahi/America
    10. 10. Customary WiringCustomary Wiring MethodMethod PLCPLCI/O CabinetI/O Cabinet Asahi/AmericaAsahi/America Bus SystemsBus Systems
    11. 11. Bus Wiring MethodBus Wiring Method PLCPLC Bus SystemsBus Systems Asahi/AmericaAsahi/America
    12. 12. Bus Wiring MethodBus Wiring Method Asahi/AmericaAsahi/America Bus SystemsBus Systems
    13. 13. Bus systems require only a two wire bus to each valve (Plus power for electric actuators). Solenoid valves for pneumatic actuators are typically powered from the bus system. Bus SystemsBus Systems Asahi/AmericaAsahi/America
    14. 14. Labor CostsLabor Costs The utilization of a serialThe utilization of a serial communications field networkcommunications field network will greatly contribute to thewill greatly contribute to the overalloverall reduction of labor costs.reduction of labor costs. Compared to the conventionalCompared to the conventional hardwired systemhardwired system individual wiresindividual wires must be pulledmust be pulled through a protected conduit that is hundreds ofthrough a protected conduit that is hundreds of feet long.feet long. Hardwired 180 valve systemHardwired 180 valve system $223,905$223,905 Networked 180 valve systemNetworked 180 valve system $102,129$102,129 Asahi/AmericaAsahi/America Bus SystemsBus Systems
    15. 15. Material CostsMaterial Costs The amount ofThe amount of conduit, fittings, wireconduit, fittings, wire and junction housingsand junction housings is greatly reduced.is greatly reduced. When compared with conventionalWhen compared with conventional systems, field networks eliminate asystems, field networks eliminate a substantial amountsubstantial amount of field wiring andof field wiring and the labor necessary to install it.the labor necessary to install it. Hardwired 180 valve systemHardwired 180 valve system $228,000.00$228,000.00 Networked 180 valve systemNetworked 180 valve system $152,000.00$152,000.00 Bus SystemsBus Systems Asahi/AmericaAsahi/America
    16. 16. Maintenance CostsMaintenance Costs Field networks create theField networks create the foundation for a plant widefoundation for a plant wide valve management system thatvalve management system that takes full responsibility fortakes full responsibility for monitoring and diagnosingmonitoring and diagnosing valve performance fromvalve performance from installation toinstallation to predictive/predictive/ preventive maintenance schedulingpreventive maintenance scheduling. Asahi/AmericaAsahi/America Bus SystemsBus Systems
    17. 17. A/A Plans to integrate two of the many buses available into our actuation products. • FirstFirst is the ASI Systemis the ASI System ((Now AvailableNow Available)) • Both are internationally recognizedBoth are internationally recognized • SecondSecond will be Foundation Fieldbuswill be Foundation Fieldbus Asahi/AmericaAsahi/America Bus SystemsBus Systems
    18. 18. Chosen for high level flexibility Recognized by Instrumentation, Systems and Automation Society (ISA) Intended to replace 4-20mA devices High level of diagnostics can be integrated into device package. Bus SystemsBus Systems Asahi/AmericaAsahi/America
    19. 19. Manufactures Of Foundation FieldbusManufactures Of Foundation Fieldbus Equipment.Equipment. Asahi/AmericaAsahi/America Bus SystemsBus Systems
    20. 20. AS-I Bus Chosen for wide support and simplicity. AS-I is used in on/off applications.(Which is the Majority of Systems) Interface cards are available for Electric and Pneumatic Actuators Economically Priced Bus SystemsBus Systems Asahi/AmericaAsahi/America
    21. 21. Provides industry standard NAMUR mounting. Nema 4X Enclosure is resistant to most acids, and salt solutions. Low Profile Design Asahi/AmericaAsahi/America AutomatedAutomated Bus SystemsBus Systems Pneumatic Actuator InterfacePneumatic Actuator Interface
    22. 22. Provides Open/Close relays Open/Close position feedback via limit switches Interface to line voltage electric actuators. Electric Actuator InterfaceElectric Actuator Interface Bus SystemsBus Systems Asahi/AmericaAsahi/America
    23. 23. Technical SpecificationsTechnical Specifications Maximum Length of Wire Run:Maximum Length of Wire Run: 100 meters (300 meters using repeaters/extenders)100 meters (300 meters using repeaters/extenders) Maximum Number of Devices per Network (Master):Maximum Number of Devices per Network (Master): 31 (Each Device can have 4 inputs and outputs)31 (Each Device can have 4 inputs and outputs) Cycle Time:Cycle Time: 5ms or less with 31 Nodes5ms or less with 31 Nodes Control Current Consumption:Control Current Consumption: (Pneumatic Actuators)(Pneumatic Actuators) Less than 160ma (Solenoid De-Less than 160ma (Solenoid De- energized)energized)Less than 185ma (Solenoid Energized)Less than 185ma (Solenoid Energized) Asahi/AmericaAsahi/America Bus SystemsBus Systems
    24. 24. POWER SUPPLY 100 m AS-i PS AS-i Controller 24VDC PS M Asahi/AmericaAsahi/America Bus SystemsBus Systems Standard ASI Net WorkStandard ASI Net Work Maximum Length of 100 MetersMaximum Length of 100 Meters
    25. 25. POWER SUPPLY 100 m 100 m 100 m AS-I Repeater AS-I PS MC R R MC = Master Controller AS-I PS = Power Supply R = Repeater Asahi/AmericaAsahi/America Bus SystemsBus Systems ASI Network with RepeatersASI Network with Repeaters (Maximum of 2)(Maximum of 2) Total Length of Run is Now 300 MetersTotal Length of Run is Now 300 Meters
    26. 26. Asahi/AmericaAsahi/America Bus SystemsBus Systems Ring StructureRing Structure If Line is cut all valves will still functionIf Line is cut all valves will still function Valves Still OperateValves Still Operate
    27. 27. Existing SystemExisting System GatewayGateway ASIASI GatewaysGateways allow interfaceallow interface with other systems.with other systems. It occupies the space ofIt occupies the space of one node onlyone node only on theon the existing system.existing system. 31 Nodes can be added31 Nodes can be added Asahi/AmericaAsahi/America Bus SystemsBus Systems
    28. 28. Technical SpecificationsTechnical Specifications Cable Requirements:Cable Requirements: AS-I Yellow CableAS-I Yellow Cable Connector Type:Connector Type: Addressing:Addressing: Each Node is assigned a uniqueEach Node is assigned a unique address:address:Assigned by the Master or a handheld deviceAssigned by the Master or a handheld device Any Cable with the following designations:Any Cable with the following designations: H05VV-F2X1.5 according to DIN VDE 0281H05VV-F2X1.5 according to DIN VDE 0281 M-12 (Pin1=Positive) (Pin2=Negative)M-12 (Pin1=Positive) (Pin2=Negative) Bus SystemsBus Systems Asahi/AmericaAsahi/America
    29. 29. Asahi Engineering Co., Ltd.Asahi Engineering Co., Ltd. Bureau of WaterworksBureau of Waterworks Chubu Electric Power Co., IncChubu Electric Power Co., Inc Chiyoda CorporationChiyoda Corporation Nitto DainipponNitto Dainippon Ink & Chemicals, Inc.Ink & Chemicals, Inc. Idemitsu Engineering Co., Ltd.Idemitsu Engineering Co., Ltd. Japan Energy CorporationJapan Energy Corporation JGC CorporationJGC Corporation Kaneka Engineering Corp.Kaneka Engineering Corp. Konica Corp.Konica Corp. Kuraray Engineering Co., Ltd.Kuraray Engineering Co., Ltd. Kurihara Kogyo Co., Ltd.Kurihara Kogyo Co., Ltd. Kyoto Petroleum Industries, LtdKyoto Petroleum Industries, Ltd Mitsubishi Chemical Corp.Mitsubishi Chemical Corp. Company Installations of Foundation Fieldbus InCompany Installations of Foundation Fieldbus In JapanJapan Asahi/AmericaAsahi/America Bus SystemsBus Systems Mitsubishi Chemical Corp.Mitsubishi Chemical Corp. Mitsui Chemicals CorporationMitsui Chemicals Corporation Mitsui Petrochemicals Ind., Ltd.Mitsui Petrochemicals Ind., Ltd. Nichigo Engineering Co., Ltd.Nichigo Engineering Co., Ltd. Nippon Shokubai Co., Ltd.Nippon Shokubai Co., Ltd. Nippon Steel CorporationNippon Steel Corporation NITTETSU ELEX Co., Ltd.NITTETSU ELEX Co., Ltd. Nitto Chemical Ind. Co., Ltd.Nitto Chemical Ind. Co., Ltd. Osaka Gas Co., Ltd SumitomoOsaka Gas Co., Ltd Sumitomo Chemical Eng. Co.,Ltd.Chemical Eng. Co.,Ltd. Tohaku Electric Power Co., Ltd.Tohaku Electric Power Co., Ltd. Tokyo Metropolitan GovernmentTokyo Metropolitan Government Toho Gas Co., Ltd.Toho Gas Co., Ltd. Tokyo Gas Co., Ltd.Tokyo Gas Co., Ltd.
    30. 30. Abbott Abitibi Consolidated Sales Corp. Accord Controls Agrium c/o Agra-Monenco c/o Agra-Monenco/FMC Agrium U.S. Inc. AK Steel Corp. ALCO Chemical Co. Allegheny Energy Allegheny Power Allied Signal Alpha/Owens Corning Amalgamated Sugar Co. American Soda L.L.P. Anheuser-Busch Appleton Papers Archimica Inc. ARCO Alaska Atlas Paper Mills Aurora Energy, L.L.C. Austin Utilities B.I. Chemicals Bayer Corporation BCI Chemicals Bonide Products Borden Chemical BP Alliance BP AMOCO, Inc. Bristol-Meyers Squibb Bunge Corp. Cabot Corp. California Energy Geothermal Callery Chemical Co. Canandaigua Wine Co. Cargill, Inc. Asahi/AmericaAsahi/America Company Installations of Foundation Fieldbus In the USACompany Installations of Foundation Fieldbus In the USA Bus SystemsBus Systems
    31. 31. Carriage Industries Casco Bay Energy Co., L.L.C. Celotex Corp. Certainteed Corp. Champion International Corp. CIL Isotope Separations, Inc. City Of Painseville, Municipal Electric Plant CK WITCO Corp. Cognis Corp. Condea Vista Chemical Conoco, Inc. Copland Industries Corning Glass Corning Inc. Corning Inc. Creanova Inc. Daishowa America . Dare County Water Department Of Chemical Engineering Donohue Industries Dow-Agrosciences Duke Energy Duke Fluor Daniel E.I. Du Pont De Nemours Eastman Chemical Co. Elf Atochem North America Inc. Eli Lilly & Co. Engelhardt Corp. Engineered Carbons, Inc. Exxon Mobil Firmenich Flint Ink Asahi/AmericaAsahi/America Bus SystemsBus Systems Company Installations of Foundation Fieldbus In the USACompany Installations of Foundation Fieldbus In the USA
    32. 32. Flint Manders FMC Corporation Formosa Plastics Corp. Franklin Heating Fraser Paper General Electric Goodyear Tire & Rubber Co. Great Lakes Chemical Greif Bros. Corp. GSE GSI Henkel Corp. Holtrachem Manufacturing Co. ICS Triplex Ingomar Packing Co. ISA Ispat-Inland, Inc. J & L Specialty Steel J.R. Simplot Co. Kaiser #2 FPL Kaiser Aluminum & Chemical Kerr Mc Gee KN Energy, Inc. Knolls Atomic Power Labs KOSA Kvaerner Process K.V. MARK Corp. Land O ・ Lakes Lee College Louisiana State University Massey McWhorter Technologies Mead Johnson Nutritional Medical Area Total Energy Plant, Inc. Merck & Co., Inc. Minnesota Power Asahi/AmericaAsahi/America Bus SystemsBus Systems Company Installations of Foundation Fieldbus In the USACompany Installations of Foundation Fieldbus In the USA
    33. 33. MOBIL B & P MOBIL Oil Mohave Generation Monsanto Company Montana Dakota Utilities Niacet Nitram, Inc. Northeast Wisconsin Technical College Northfield Laboratories Norton Coated Abrasives Novartis Crop Protection Nu-West Industries Nylonge Corporation Odyssey Manufacturing Company Ormet Primary Aluminum Company Osram Sylvania Paktank Parke-Davis Penn State University PetroLube / Condat Phelps Dodge Philip Morris Pierce & Stevens Corp. Plainwell Tissue PPG Industries, Inc. Purdue University Quest Separation Technologies Regeneron Pharmaceuticals, Inc. Rhodia Rittman Paper Board Rock-Tenn Company Rohm & Haas, Inc. Seattle Steam SIP, Inc. Asahi/AmericaAsahi/America Bus SystemsBus Systems Company Installations of Foundation Fieldbus In the USACompany Installations of Foundation Fieldbus In the USA
    34. 34. Solutia Southern Edison Specialty Industrial Products, Inc. Sprague Paperboard Sterling Chemical Sulivan Park Technical Specialties USS Kennedy Vanchem Velsicol Chemical Corp. Voith Sulzer, Inc. Vulcan Chemicals Waldron Engineering Wausau-Mosinee Western Research Corp. Westinghouse Electric Co. Westvaco Corporation Weyerhaeuser Wheeling Pittsburgh Steel Corp. Worthington Generation L.L.C. Wyckoff Chemical Company Wyeth Ayerst Pharmaceutical Asahi/AmericaAsahi/America Bus SystemsBus Systems Company Installations of Foundation Fieldbus In the USACompany Installations of Foundation Fieldbus In the USA
    35. 35. AS-I ManufacturersAS-I Manufacturers Asahi/AmericaAsahi/America Bus SystemsBus Systems
    36. 36. Over 10,000 nodes!!Over 10,000 nodes!! AS-I UsersAS-I Users Bus SystemsBus Systems Asahi/AmericaAsahi/America
    37. 37. Plants using 6 or more on/off valvesPlants using 6 or more on/off valves controlled from PLCscontrolled from PLCs Waste Water Treatment Potable Water Treatment MiningBreweriesAquariumsAutomotiveOil Industry MarketsMarkets Asahi/AmericaAsahi/America Bus SystemsBus Systems

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