APTA presentation baltimore

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Baltimore presents the benefits they are seeing with the EMP electric cooling system

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APTA presentation baltimore

  1. 1. Robert Rinaca Booz Allen Hamilton Lead Associate Baltimore, Maryland APTA 2010 Bus and Paratransit Conference Affordable Hybrid Bus Technology For The Legacy Fleet
  2. 2. Existing Maintenance Issues and Costs <ul><li>Transit buses experience frequent and costly hydraulic system failures and leaks </li></ul><ul><li>New Flyer buses have been experiencing recurrent radiator failures </li></ul><ul><ul><li>Montreal, the manufacturer of the New Flyer radiators, replaced each radiator twice on each of the 219 New Flyers. </li></ul></ul><ul><ul><li>Montreal went out of business early in 2009 </li></ul></ul><ul><ul><li>The radiators continue to fail </li></ul></ul><ul><li>Alternator and regulator failures cause significant downtime on New Flyer and Neoplan buses. </li></ul><ul><ul><li>Niehoff, manufacturer of the New Flyer alternators, has replaced each alternator and regulator twice under warranty on each of the 219 New Flyers. </li></ul></ul><ul><ul><li>The New Flyer buses are now out of warranty </li></ul></ul>
  3. 3. MTA spends an estimated $1 million annually on repairs and cleanups related to hydraulic system failures <ul><li>MTA currently spends an average of $1 million annually on repairs for failed radiators, alternators, and hydraulic systems, and related cleanups, on the 2004/2005 model year New Flyers and 2002 model year Neoplans. </li></ul>Annual Cost of Radiator, Alternator, and Hydraulic System Failures on Neoplan and New Flyer Buses Model Parts Labor Total New Flyer $450,000 $150,000 $600,000 Neoplan $300,000 $100,000 $400,000 Total $750,000 $250,000 $1,000,000
  4. 4. Engineering Research and Investigation <ul><li>Researched possible solutions for replacing the current radiators </li></ul><ul><ul><li>Direct replacement with radiator.CAC from another manufacturer </li></ul></ul><ul><ul><li>New technology replacement to eliminate hydraulic fan drive </li></ul></ul><ul><li>Selected EMP mini-Hybrid for test installation </li></ul><ul><li>Developed prototype plan in conjunction with New Flyer </li></ul><ul><ul><li>Test installation completed on both diesel and hybrid buses </li></ul></ul><ul><ul><li>Full Modac tests and cooling tests completed </li></ul></ul><ul><li>Installation of EMP mini-Hybrid approved </li></ul>
  5. 5. EMP miniHybrid Thermal Management System reduces the need for hydraulic pump and is ideal for retrofitting existing fleets <ul><li>Thermal product designed to eliminate engine overheating </li></ul><ul><li>Kit includes a radiator, eight electric cooling fans, a smaller hydraulic tank, and a smaller hydraulic pump for the steering system </li></ul><ul><li>Ideal for retrofitting/refurbishing existing transit fleets </li></ul><ul><li>Benefits include better fuel economy, lower maintenance costs, improved safety by elimination of hydraulic leaks or fires, and improved emissions </li></ul><ul><li>Fans are reversible for cleaning </li></ul>
  6. 6. Before and After Photos of Engine Compartment
  7. 7. Before and After Photos of Radiator/CAC Installation
  8. 8. Preliminary MTA evaluation of EMP miniHybrid system demonstrates fuel economy improvement of 7-10% <ul><li>Reduces parasitic loads on engine, providing better fuel economy, reduction of greenhouse gases, and more power to the wheels. </li></ul><ul><li>MTA has been evaluating EMP miniHybrid setup on six buses since October 2008 </li></ul><ul><ul><li>Model year 2009 New Flyer Hybrids include EMP miniHybrid system factory installed </li></ul></ul><ul><li>MTA’s preliminary evaluation results demonstrate fuel economy improvement of 7-10% </li></ul><ul><ul><li>This would result in $774,487 in annual savings if installed on the New Flyer and Neoplan buses </li></ul></ul>Potential fuel savings from using EMP miniHybrid system Model Annual Mileage Fuel Economy 10% Fuel Savings Gallons $ New Flyer 10 million 3.27 mpg 305,810 $611,621 Neoplan 2.5 million 3.07 mpg 81,433 $162,866 Total 12.5 million N/A 387,244 $744,487
  9. 10. The cost of the miniHybrid campaign investment would be realized in 2 years and result in savings of $1.8 million annually afterward <ul><li>EMP miniHybrid campaign investment would be amortized in 2.3 years for New Flyer buses and 2.1 years for Neoplan buses. </li></ul><ul><li>MTA will continue to save approximately $1.8 million annually until the buses retire in 2015 (Neoplan) and 2017 (New Flyer) </li></ul>Annual Savings <ul><li>MTA spends an average of $1 million annually on parts and labor to repair hydraulic, radiator, and alternator related failures </li></ul><ul><ul><li>$2,740 for each New Flyer </li></ul></ul><ul><ul><li>$4,040 for each Neoplan </li></ul></ul><ul><ul><li>Total Savings: $1 million </li></ul></ul><ul><li>Preliminary analysis indicates 10% fuel economy savings </li></ul><ul><ul><li>$2,800 for each New Flyer </li></ul></ul><ul><ul><li>$1,650 for each Neoplan </li></ul></ul><ul><ul><li>Total Savings: $800,000 </li></ul></ul><ul><ul><li>Annual Savings </li></ul></ul><ul><ul><li>$1.8 million </li></ul></ul>Campaign Investment <ul><li>The cost of each EMP miniHybrid kit includes a radiator, charge air cooler, alternator, regulator, smaller hydraulic tank, power steering pump, and all necessary installation hardware. </li></ul><ul><ul><li>$12,750 per each New Flyer </li></ul></ul><ul><ul><li>$12,000 per each Neoplan </li></ul></ul><ul><ul><li>Total Cost: $4 million </li></ul></ul><ul><li>Retrofitting all of the 219 New Flyers and 99 Neoplans requires additional MTA labor costs </li></ul><ul><ul><li>$750 per each bus </li></ul></ul><ul><ul><li>Total Cost: $240,000 </li></ul></ul><ul><ul><li>Campaign Investment </li></ul></ul><ul><ul><li>$4.2 million </li></ul></ul>

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