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Welding Automation Forum – Calgary, AB - Tuesday June 24th
, 2008
Lincoln ElectricLincoln Electric
Robotic Forum
June 24, 2008
Welding Automation Forum – Calgary, AB - Tuesday June 24th
, 2008
OutlineOutline
• What is Lincoln’s Role
• Automation Equipment Technologies
• Tandem MIG
• Rapid Arc
• Powerwavesoftware.com
• Production Monitoring
Welding Automation Forum – Calgary, AB - Tuesday June 24th
, 2008
Lincoln’s Role in Robotic WeldingLincoln’s Role in Robotic Welding
• Partnership with fabrication companies
• Provide technical recommendations
• Model customer applications
• Provide welding trial data
• Perform ROI analysis
• Assist in commissioning new cells
• Provide technical support on equipment & consumables
Welding Automation Forum – Calgary, AB - Tuesday June 24th
, 2008
Robotic Power WaveRobotic Power Wave® Product Family® Product Family
Power Wave i400 Power Wave 455M & M/STT Power Wave 655R
NEW
NEW
Auto Drive 4R90
Power Feed 10R
Welding Automation Forum – Calgary, AB - Tuesday June 24th
, 2008
Power WavePower Wave®® Innovation & ServiceabilityInnovation & Serviceability
• Open Access and Serviceable:
– Inverter slides from within the cabinet
– Quick access - Low Mean Time To Service
• Integrated Service Functions:
– Diagnostic file access from the teach pendant
– Remote access to view and diagnose issues
Remote Diagnostics
Welding Automation Forum – Calgary, AB - Tuesday June 24th
, 2008
Lincoln Electric Technology InvestmentLincoln Electric Technology Investment
• Digitally Controlled Inverter
– Industry leading 120 kHz switching speed
– High performance, multi-process inverter
• Coaxial Transformer Technology®
– Unique & patented Lincoln Electric design
– .95 power factor at rated output
– Cooler operation results in consistent performance and
longer life.
• F.A.N. ™(Fan As Need) Technology
– Fan runs only when needed
– Lower Power Consumption
– Reduced Debris Drawn
Patented Technology
Welding Automation Forum – Calgary, AB - Tuesday June 24th
, 2008
Lincoln Electric Technology InvestmentLincoln Electric Technology Investment
• ArcLink®
– Direct communication link
– The welding industry’s only digital protocol
• ArcLink® XT - ArcLink eXtended over Ethernet
– Ethernet presents future expansion & flexibility
• Flexible Control Architecture & Welding
Performance
– Full featured, high speed digital control system
– Future expansion capabilities
– State of the Art Technology
Industry Leading
Welding Automation Forum – Calgary, AB - Tuesday June 24th
, 2008
Tandem MIGTandem MIG®®
• Two Electrically
Separated Welding Arcs
• Waveform Control
Technology™
• Specific Waveforms for
Lead and Trail Arcs
• CTWD, Arc Voltage, and
Heat Input are not the
same.
• Optimum Waveforms for
Significantly Different
Conditions
What is Rapid-Arc®?
A pulsed GMAW process solution designed to increase productivity
by reducing cycle time.
Features:
Short, tight arc length
Focused plasma arc
Benefits:
High travel speed
Low spatter
Low heat input (16-19 Volts)
Out of position and more forgiving on part fit-up
Fast travel speed at low voltage
Rapid-Arc®
High productivity with the fastest travel speeds
Proven Results:
Bead Profile: Low voltage, low heat input, focused arc results in consistent flat bead with low spatter.
Small Tanks ATV Wheels Truck Rims
Pulse – Increase in current
to form molten droplet
Tail out – Ramp down of current
to lower the arc force
Plasma boost –
Following insipient
short a gentle plasma
boost pushes the
puddle away
Pulse Welding
Multi-purpose waveform for multiple applications
Proven Results:
What is Pulse?
Manipulation of an background and a peak to achieve consistent
transfer for a wide range of wire feed speeds.
Features:
Single transfer mode
Waveforms are application based
Soft, crisp, Rapid-Arc, Vertical Up
Synergic
Benefits:
Simple, multi purpose GMAW operation
Muffler Agricultural part Furniture Heat Sink
Pinch
rate
Plasma Boost -
current and time
Tail out – Ramp down of
current to lower the arc
force
Welding Automation Forum – Calgary, AB - Tuesday June 24th
, 2008
www.PowerWaveSoftware.comwww.PowerWaveSoftware.com
• Open Access
• Web Resource
• Reference Materials and Guides
• Free Software Updates
• Intelligent Upgrade Utility
• Release Summaries
Welding Automation Forum – Calgary, AB - Tuesday June 24th
, 2008
Production MonitoringProduction Monitoring™™
• Monitor Welding Performance
• Electronic Records
• Analyze Performance
• Verify Corrective Action Effectiveness
• Understand Product Cost
Welding Automation Forum – Calgary, AB - Tuesday June 24th
, 2008
Single Plant Networked SolutionSingle Plant Networked Solution
Ethernet Network
Hardcopy Output
Network Client
Production Monitoring
Network Client
Production Monitoring
Welding Automation Forum – Calgary, AB - Tuesday June 24th
, 2008
Tiered plant
structure
Current Status Overview
Sort data: by shift, by hour, by day
Welding Automation Forum – Calgary, AB - Tuesday June 24th
, 2008
Production data
sorted by shift
Welding Automation Forum – Calgary, AB - Tuesday June 24th
, 2008
Raw welding data in a Weld Listing.
Select serial number to drill down into
traceability.
Welding Automation Forum – Calgary, AB - Tuesday June 24th
, 2008
Sample Chart - Weld Listing
Report for Current and Voltage
Welding Automation Forum – Calgary, AB - Tuesday June 24th
, 2008
Sample Chart - Weld Listing
Report for Wire Feed Speed and Deposition
Welding Automation Forum – Calgary, AB - Tuesday June 24th
, 2008
Intelligent Robotic Welding SolutionsIntelligent Robotic Welding Solutions

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Jordan

  • 1. Welding Automation Forum – Calgary, AB - Tuesday June 24th , 2008 Lincoln ElectricLincoln Electric Robotic Forum June 24, 2008
  • 2. Welding Automation Forum – Calgary, AB - Tuesday June 24th , 2008 OutlineOutline • What is Lincoln’s Role • Automation Equipment Technologies • Tandem MIG • Rapid Arc • Powerwavesoftware.com • Production Monitoring
  • 3. Welding Automation Forum – Calgary, AB - Tuesday June 24th , 2008 Lincoln’s Role in Robotic WeldingLincoln’s Role in Robotic Welding • Partnership with fabrication companies • Provide technical recommendations • Model customer applications • Provide welding trial data • Perform ROI analysis • Assist in commissioning new cells • Provide technical support on equipment & consumables
  • 4. Welding Automation Forum – Calgary, AB - Tuesday June 24th , 2008 Robotic Power WaveRobotic Power Wave® Product Family® Product Family Power Wave i400 Power Wave 455M & M/STT Power Wave 655R NEW NEW Auto Drive 4R90 Power Feed 10R
  • 5. Welding Automation Forum – Calgary, AB - Tuesday June 24th , 2008 Power WavePower Wave®® Innovation & ServiceabilityInnovation & Serviceability • Open Access and Serviceable: – Inverter slides from within the cabinet – Quick access - Low Mean Time To Service • Integrated Service Functions: – Diagnostic file access from the teach pendant – Remote access to view and diagnose issues Remote Diagnostics
  • 6. Welding Automation Forum – Calgary, AB - Tuesday June 24th , 2008 Lincoln Electric Technology InvestmentLincoln Electric Technology Investment • Digitally Controlled Inverter – Industry leading 120 kHz switching speed – High performance, multi-process inverter • Coaxial Transformer Technology® – Unique & patented Lincoln Electric design – .95 power factor at rated output – Cooler operation results in consistent performance and longer life. • F.A.N. ™(Fan As Need) Technology – Fan runs only when needed – Lower Power Consumption – Reduced Debris Drawn Patented Technology
  • 7. Welding Automation Forum – Calgary, AB - Tuesday June 24th , 2008 Lincoln Electric Technology InvestmentLincoln Electric Technology Investment • ArcLink® – Direct communication link – The welding industry’s only digital protocol • ArcLink® XT - ArcLink eXtended over Ethernet – Ethernet presents future expansion & flexibility • Flexible Control Architecture & Welding Performance – Full featured, high speed digital control system – Future expansion capabilities – State of the Art Technology Industry Leading
  • 8. Welding Automation Forum – Calgary, AB - Tuesday June 24th , 2008 Tandem MIGTandem MIG®® • Two Electrically Separated Welding Arcs • Waveform Control Technology™ • Specific Waveforms for Lead and Trail Arcs • CTWD, Arc Voltage, and Heat Input are not the same. • Optimum Waveforms for Significantly Different Conditions
  • 9. What is Rapid-Arc®? A pulsed GMAW process solution designed to increase productivity by reducing cycle time. Features: Short, tight arc length Focused plasma arc Benefits: High travel speed Low spatter Low heat input (16-19 Volts) Out of position and more forgiving on part fit-up Fast travel speed at low voltage Rapid-Arc® High productivity with the fastest travel speeds Proven Results: Bead Profile: Low voltage, low heat input, focused arc results in consistent flat bead with low spatter. Small Tanks ATV Wheels Truck Rims Pulse – Increase in current to form molten droplet Tail out – Ramp down of current to lower the arc force Plasma boost – Following insipient short a gentle plasma boost pushes the puddle away
  • 10. Pulse Welding Multi-purpose waveform for multiple applications Proven Results: What is Pulse? Manipulation of an background and a peak to achieve consistent transfer for a wide range of wire feed speeds. Features: Single transfer mode Waveforms are application based Soft, crisp, Rapid-Arc, Vertical Up Synergic Benefits: Simple, multi purpose GMAW operation Muffler Agricultural part Furniture Heat Sink Pinch rate Plasma Boost - current and time Tail out – Ramp down of current to lower the arc force
  • 11. Welding Automation Forum – Calgary, AB - Tuesday June 24th , 2008 www.PowerWaveSoftware.comwww.PowerWaveSoftware.com • Open Access • Web Resource • Reference Materials and Guides • Free Software Updates • Intelligent Upgrade Utility • Release Summaries
  • 12. Welding Automation Forum – Calgary, AB - Tuesday June 24th , 2008 Production MonitoringProduction Monitoring™™ • Monitor Welding Performance • Electronic Records • Analyze Performance • Verify Corrective Action Effectiveness • Understand Product Cost
  • 13. Welding Automation Forum – Calgary, AB - Tuesday June 24th , 2008 Single Plant Networked SolutionSingle Plant Networked Solution Ethernet Network Hardcopy Output Network Client Production Monitoring Network Client Production Monitoring
  • 14. Welding Automation Forum – Calgary, AB - Tuesday June 24th , 2008 Tiered plant structure Current Status Overview Sort data: by shift, by hour, by day
  • 15. Welding Automation Forum – Calgary, AB - Tuesday June 24th , 2008 Production data sorted by shift
  • 16. Welding Automation Forum – Calgary, AB - Tuesday June 24th , 2008 Raw welding data in a Weld Listing. Select serial number to drill down into traceability.
  • 17. Welding Automation Forum – Calgary, AB - Tuesday June 24th , 2008 Sample Chart - Weld Listing Report for Current and Voltage
  • 18. Welding Automation Forum – Calgary, AB - Tuesday June 24th , 2008 Sample Chart - Weld Listing Report for Wire Feed Speed and Deposition
  • 19. Welding Automation Forum – Calgary, AB - Tuesday June 24th , 2008 Intelligent Robotic Welding SolutionsIntelligent Robotic Welding Solutions

Editor's Notes

  1. Above, shows the Ethernet network with multiple types of Power Wave’s, that would each be connected to the network. The desktop PC would be the database storage PC, and any additional PC’s that would view the data would open an Internet browser window to that database.