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(Following Paper ID anrC Roll No. to be filled in your Answer Book
Printed Pages--4 EME503
. B.Tech.
(sEM. V) ODD SEMESTERTmORY
EXAMINATION 2013-14
MANUEACTURING S CIENCE-II
Time: 3 Hours Total Marl<s : 100
Note :-Attempt all questions. All questions carry equal marks.
l. Attempt any fourparts ofthe following : (4x5=20)
(a) What are the various types of chips ? Under what
conditions is eachformed ?
O) Explainthe Merchant's force circle diagram and derive
the shear angle relationship 20 + F - cr = nf 2 ,whete Q
is the shear angle, B is the friction angle and o is the rake
angle. State the assumptions made in the developments
of suchadiagram.
(c) Whatarecuttingfluids ?Discusssomeofthecuttingfluids
usedduringmachining.
(d) When the rake angle is zero during orthogonal cutting,
r< (1 -pr)r
showthat ,l = ,**
Where symbols have their usual meanings.
(e) Draw the tool geomety of a single point cutting tool ard
show the different angles.
EME503/pNG-51825 [Turn Over
http://www.UPTUonline.com
2. Attempt any two parts ofthe following : Qxto--20)
(a) What is the difference between Capstan and Tunet lathe ?
What are the standard and special tools used on these
machines ? How are these tools different to engine lathe
tools ?
O) Discuss the vafious criteria rsed for optimizing tlre cutting
conditions. A cylindrical bar is to be tumed. The ma:<imum
allowable feed is 0.2 mm/revolution and atthis feedrate
Thylols tool life equation for atool-work combination is
found to be VT'025: 75. The labor cost involved in each
regrinding ofthe tool is Rs. 5.00. On the average, it takes
about2 minutesto changethetool. Findthe cutting speed
that will lead to maximum production rate. Derive the
formulaused.
(c) What are the main differences between a shaper and a
planer ? Discussthe differentdrivemechanisms used in
shaper with the help of suitable diagram.
3. Attemptanytwopartsofthefollowing : (2x10=20)
(a) What are the various factors to be considered in the
selection of a grinding wheel ? Discuss each in detail.
O) (, Why surface finish is important for many
applications ? Illusfate your answer.
G) Eaplain the I-apping process. State its uses, limitations
andadvantages.
(c) Explain the factors which affect the surface finish in plain
millingoperations.
EME503/DNG-51825
http://www.UPTUonline.com
A steel block of 20 mm width is being milled using a
sraight slab milling cutter with 20 teet[ 50 mm diameter,
and l0o radial rake. The feed velociry of the table is
15 mm/min and the cutter rotates at 60 rpm. Ifa depth of
cut of I mm is use{ whatwill be thepowerconsumption ?
Assume shEar-strength (k) of steel is 250 N/mm2 and
tool-chip interface friction p = 9.3.
4. Attempt any two parts ofthe following : (2x10=20)
(a) Explain with neat sketch the working and applications of
thefollowing:
(, Coated anduncoated electrode welding
G) Atomichydrogenwelding.
(b) G) Describe the submerged arc welding process with
the help of a suitable diagram. What are the
advantages and applications ofthis process ?
(ii) Compare electo-slag welding process with that of
submerged arc welding from standpoint of heat
liberated, j oint preparation and welding position.
(c) Describe the oxy-acetylene welding equipments. Draw
the different types offlames used in gas welding. FIow
would you identifu these flames ? What are the specific
uses ofeach ofthese flames ?
Attemptanytwo parts ofthe following : (2xtg=2n;
(a) What are the main parameters to be considered while
selecting a particular unconventional machining process
andwhy?
EME503IQNG{t82s
[Turn0ver
5.
http://www.UPTUonline.com
r-
G)
(c) G)
nME503/DNG-51825
(ii)
How metal removal in EDM is achieved ? Discuss
any one sparkgeneratorused inEDM.
Draw a neat sketch of the Electrode feeding
mechanismusedinEDM
What are the applications ofultrasonic machining ?
Whj can very hard material be better cut by the
ultrasonic process than soft ones ?
Compare ECM with EDM. Why isn't ECM as
widelyusedas EDM ?
16225
http://www.UPTUonline.com

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Eme 503 manufacturing science-ii 13-14

  • 1. (Following Paper ID anrC Roll No. to be filled in your Answer Book Printed Pages--4 EME503 . B.Tech. (sEM. V) ODD SEMESTERTmORY EXAMINATION 2013-14 MANUEACTURING S CIENCE-II Time: 3 Hours Total Marl<s : 100 Note :-Attempt all questions. All questions carry equal marks. l. Attempt any fourparts ofthe following : (4x5=20) (a) What are the various types of chips ? Under what conditions is eachformed ? O) Explainthe Merchant's force circle diagram and derive the shear angle relationship 20 + F - cr = nf 2 ,whete Q is the shear angle, B is the friction angle and o is the rake angle. State the assumptions made in the developments of suchadiagram. (c) Whatarecuttingfluids ?Discusssomeofthecuttingfluids usedduringmachining. (d) When the rake angle is zero during orthogonal cutting, r< (1 -pr)r showthat ,l = ,** Where symbols have their usual meanings. (e) Draw the tool geomety of a single point cutting tool ard show the different angles. EME503/pNG-51825 [Turn Over http://www.UPTUonline.com
  • 2. 2. Attempt any two parts ofthe following : Qxto--20) (a) What is the difference between Capstan and Tunet lathe ? What are the standard and special tools used on these machines ? How are these tools different to engine lathe tools ? O) Discuss the vafious criteria rsed for optimizing tlre cutting conditions. A cylindrical bar is to be tumed. The ma:<imum allowable feed is 0.2 mm/revolution and atthis feedrate Thylols tool life equation for atool-work combination is found to be VT'025: 75. The labor cost involved in each regrinding ofthe tool is Rs. 5.00. On the average, it takes about2 minutesto changethetool. Findthe cutting speed that will lead to maximum production rate. Derive the formulaused. (c) What are the main differences between a shaper and a planer ? Discussthe differentdrivemechanisms used in shaper with the help of suitable diagram. 3. Attemptanytwopartsofthefollowing : (2x10=20) (a) What are the various factors to be considered in the selection of a grinding wheel ? Discuss each in detail. O) (, Why surface finish is important for many applications ? Illusfate your answer. G) Eaplain the I-apping process. State its uses, limitations andadvantages. (c) Explain the factors which affect the surface finish in plain millingoperations. EME503/DNG-51825 http://www.UPTUonline.com
  • 3. A steel block of 20 mm width is being milled using a sraight slab milling cutter with 20 teet[ 50 mm diameter, and l0o radial rake. The feed velociry of the table is 15 mm/min and the cutter rotates at 60 rpm. Ifa depth of cut of I mm is use{ whatwill be thepowerconsumption ? Assume shEar-strength (k) of steel is 250 N/mm2 and tool-chip interface friction p = 9.3. 4. Attempt any two parts ofthe following : (2x10=20) (a) Explain with neat sketch the working and applications of thefollowing: (, Coated anduncoated electrode welding G) Atomichydrogenwelding. (b) G) Describe the submerged arc welding process with the help of a suitable diagram. What are the advantages and applications ofthis process ? (ii) Compare electo-slag welding process with that of submerged arc welding from standpoint of heat liberated, j oint preparation and welding position. (c) Describe the oxy-acetylene welding equipments. Draw the different types offlames used in gas welding. FIow would you identifu these flames ? What are the specific uses ofeach ofthese flames ? Attemptanytwo parts ofthe following : (2xtg=2n; (a) What are the main parameters to be considered while selecting a particular unconventional machining process andwhy? EME503IQNG{t82s [Turn0ver 5. http://www.UPTUonline.com
  • 4. r- G) (c) G) nME503/DNG-51825 (ii) How metal removal in EDM is achieved ? Discuss any one sparkgeneratorused inEDM. Draw a neat sketch of the Electrode feeding mechanismusedinEDM What are the applications ofultrasonic machining ? Whj can very hard material be better cut by the ultrasonic process than soft ones ? Compare ECM with EDM. Why isn't ECM as widelyusedas EDM ? 16225 http://www.UPTUonline.com