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  1. 1. Manoj Kumar E-Mail : Mobile:+91 9923342014 Address: M214, jal vayuvihar Gurgoan Haryana OBJECTIVE Seeking learning opportunities in new realms with challenging prospects. Also foresee myself as an integral part of an Organization by adding more talent to its inventory and becoming a crucial step to its success through my expertise, leadership, innovative thinking and impeccable business ethics. PROFILE Experience Summary  Indepth knowledge of manufacturing & quality realms  Expertise in 8D methodology & working on SAP  Productknowledge-fuel injection system, CRI system, conventional system  Good exposure to quality processes whichconforms to VDA 6.3,TS16949,ISO  Experienced in setting up new machines, deployment and testing  Defcectanalysis and elimination using Q-tools-Ishikawa,KT,Shainin tool  Productivty improvement projects  OEE improvement on grinding machines  TPMowner of super finishing machine  FMEA team leader  SAP P47 ,Q47  KANBAN implementation –lean line concept-BOSCHPRODUCTIONSYSTEM  Managerial experience for 3years +  MIS to Plant management for costdriver topics  New product release to Ford,Hyundai, Suzuki –APQP systematics International experience  Top facegrinding training in Boschplant-Bamberg  Machine comissioning from german suppliers-Thielenhaus in Dusseldorf  International monthly meeting with colleagues from 7 diff. plants Total experience  7.6 yrs Certification  Shainin trained ,TS 16949 process auditor, Certified 8D team leader, Skill Set  Expert team handling-team leader in grinding burn elimination  Hands on experience on : QAM,8D, Concessions, control systems, LPC and process improvement to get the process capabilities  Expertise and analysis of defects  Good command on MS office  Grasping of languages quickly,advantage to handle a team of diverse culture  Superlative communication and presentation skills Achievements  Awarded Black Belt in Karate in year 2000
  2. 2.  Awarded “Best Outgoing Student” in Dept for exemplary performance in Academics and Sports.  Univerisity-Levelbadminton from India-West Zone.  Multiple winner of quizzes – Naval Quiz -2011, Bornvita quiz- 1999, Maggi- 1993 PREVIOUS PROFILES Company Duration Designation Bosch Ltd Jan-16 till date Dy-Manager –Quality coordinator/Process improvement projects Bosch Ltd Jan-2014 –Jan 2016 Dy Manager-manufacturing Bosch Ltd Jun 2013—Jan 2014 Group leader - Assembly Bosch Ltd Jan 2012 –Jan 2013 Assistant Manager-Assembly Bosch Ltd Aug 2009- 2011 Senior Engineer-Assembly Bosch Ltd Sept 2008-Aug 2009 Graduate Trainee EDUCATIONALQUALIFICATIONS Degree and Date Institute Major and Specialization %age Year of Passing PBDBM Symbiosis, Nasik Operations 67 (Distinction) 2013 Bachelor of Technology SST’s COET, Jalgaon Mechanical 63 (First Class) 2008 Higher Secondary ( Class 12 ) NPS-Kochi Science 68 (First Class) 2004 High School ( Class 10 ) KV Dronacharaya- Kochi - 78 (First Class) 2002 PROJECTS 1. Scrap cost reduction and building a working model for benchmarking scrap cost levels in the world 2.Quickchange overon grinding machine improving OEE%prestroke grinding machines 3. Project-New Productlaunch- Common Rail Nozzle 4. Tool life improvement on the grinding machine. 5. Grinding machine parameter optimization to increase the OEE and product quality improvement- TPMapproach 6. Grinding burn defect elimination- projectLead 7. Project-Inventory control using KANBAN system- lean management 8. Reduction in scrap cost-Common rail nozzles
  3. 3. CurrentAssignment: Total quality related KPI control and coordinate the techno-commercial aspect of the Common rail Nozzle& conventionalnozzle. The inclusions are : 1. Scrap level benchmarking with the sister plants in the world 2. Building a fool proof system foravoiding poor quality incidences 3. MIS to plant management forthe cost incurred 4. Implementing the controlsystem in lne with the international productionnetwork fornozzles 5. Expert role for solving the defectissue/customer complaints by Shainin tool 6. Improving the Cpk levels of the core processes-SPC methodology PERSONALDETAILS Name : Manoj Kumar Gender : Male Father’sname : B.L.Yadav Mother’sname : Raj Yadav Nationality : Indian Date ofBirth : 24th Sept, 1987 Languagesknown : English, Hindi, German , Marathi , Malayalam Hobbies : Sports, Travelling, Driving Email : PassportNumber : G4293929 CurrentVisaDetails : None REFERENCES 1. Matange V A , Senior General Manager –Bosch–Jaipur Plant 2. Phanse N M , Dy General Manager – Bosch-Nasik Plant, (earlier BoschTurkey plant)