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HYDROTESTHYDROTEST
SAFETYSAFETY
ChecklistChecklist
20 Simple tips on how to carry out20 Simple tips on how to carry out hy...
Why hydrotest is
HAZARDOUS?
1.5 TIMES
design pressure
Hydrotest involves
HIGH PRESSURE.
Hydrotest could
INJURE PEOPLE
and
DAMAGE PROVERTY
So be careful.
Always follow
SAFETY STANDARD
and
BEST PRACTICES
for hydrotest
LEARNING
how to carry out
hydrotest
SAFELY
is very important
Here are the tips...
Only TRAINED and
AUTHORIZED PERSONNEL
can take responsibility for
the test
11
Ensure test condition with
the DESIGN
intents
22
All fill piping, hose and
temporary closures should
have higher STRENGTH
than the test pressure
33
All piping, valves and fittings
tested should of known
SPECIFICATION
44
NEVER USE susceptible to
brittle or stress corrosion
cracking materials
55
All re-used materials have to
be INSPECTED before used.
66
SUPPORT of piping and
equipment exposed to the
hydrotest should have
proper STRENGTH.
77
Pressure-relief device is
required to avoid
OVER PRESSURE.
88
Make sure no AIR trapped in
the tested pipe or
equipment. It is very
DANGEROUS.
99
Only
AUTHORIZED PERSONNELS
are allowed to be
at the test area.
1010
Hydrotest area has to be
restricted with
SAFETY LINE and protected
BARRIER.
1111
Use WARNING SIGNS to
warn people about the
hydrotest.
1212
WEAR appropriate PPE for
the hydrotest.
1313
Use CALIBRATED pressure
gauge for the test. It must
be able to cover 1.5 to 2
times pressure test.
1414
Get SAFETY WORK PERMIT
prior to hydrotest.
1515
COMMUNICATE the test
planning prior to execution.
1616
STOP the work if unsafe or
potential hazardous
condition found during the
test.
1717
Never STAND in the front of
pressure gauge during the
test.
1818
Enough LIGHTING is
available for the hydrotest.
1919
After hydrotest finished,
RELIEF PRESSURE first prior
to draining water.
2020
It is very essential to know
how to select proper
pressure gauge
for hydrotest, get the guide
here.
ChemicalEngineeringMag...
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20 Essential Hydrotest Safety Checklist

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Hydrotest contains potential safety hazards. You have to be careful. Hydrotest safety checklist is a safety guide. You must use it to prevent accident during hydrotest. Get 20 tips for safe hydrotest.

Published in: Business, Technology

20 Essential Hydrotest Safety Checklist

  1. 1. HYDROTESTHYDROTEST SAFETYSAFETY ChecklistChecklist 20 Simple tips on how to carry out20 Simple tips on how to carry out hydrotesthydrotest safelysafely
  2. 2. Why hydrotest is HAZARDOUS?
  3. 3. 1.5 TIMES design pressure Hydrotest involves HIGH PRESSURE.
  4. 4. Hydrotest could INJURE PEOPLE and DAMAGE PROVERTY
  5. 5. So be careful. Always follow SAFETY STANDARD and BEST PRACTICES for hydrotest
  6. 6. LEARNING how to carry out hydrotest SAFELY is very important
  7. 7. Here are the tips...
  8. 8. Only TRAINED and AUTHORIZED PERSONNEL can take responsibility for the test 11
  9. 9. Ensure test condition with the DESIGN intents 22
  10. 10. All fill piping, hose and temporary closures should have higher STRENGTH than the test pressure 33
  11. 11. All piping, valves and fittings tested should of known SPECIFICATION 44
  12. 12. NEVER USE susceptible to brittle or stress corrosion cracking materials 55
  13. 13. All re-used materials have to be INSPECTED before used. 66
  14. 14. SUPPORT of piping and equipment exposed to the hydrotest should have proper STRENGTH. 77
  15. 15. Pressure-relief device is required to avoid OVER PRESSURE. 88
  16. 16. Make sure no AIR trapped in the tested pipe or equipment. It is very DANGEROUS. 99
  17. 17. Only AUTHORIZED PERSONNELS are allowed to be at the test area. 1010
  18. 18. Hydrotest area has to be restricted with SAFETY LINE and protected BARRIER. 1111
  19. 19. Use WARNING SIGNS to warn people about the hydrotest. 1212
  20. 20. WEAR appropriate PPE for the hydrotest. 1313
  21. 21. Use CALIBRATED pressure gauge for the test. It must be able to cover 1.5 to 2 times pressure test. 1414
  22. 22. Get SAFETY WORK PERMIT prior to hydrotest. 1515
  23. 23. COMMUNICATE the test planning prior to execution. 1616
  24. 24. STOP the work if unsafe or potential hazardous condition found during the test. 1717
  25. 25. Never STAND in the front of pressure gauge during the test. 1818
  26. 26. Enough LIGHTING is available for the hydrotest. 1919
  27. 27. After hydrotest finished, RELIEF PRESSURE first prior to draining water. 2020
  28. 28. It is very essential to know how to select proper pressure gauge for hydrotest, get the guide here. ChemicalEngineeringMagazine.com

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