20110814 skiving machine - tpm - report

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20110814 skiving machine - tpm - report

  1. 1. TEAM 2 Focus Equipment Improvement Machine: Skiving Machine Project start: : August 02nd , 2011 Timeline : September 12th , 2011 Update: September 10th , 2011
  2. 2. CONTENTS  Team Member  FEI Scan Score Sheet  Abnormality Summary Sheet  RACI  Gantt Chart  Update  Activities Pictures  One Point Lesson  Machine Improvement  Provisional Standard  Team Picture
  3. 3. Team Member Core Member: Support Team: Elpina QC Eni Production Fidianto Lamination Firman Chemical Taufik IE&CI Usep IE&CI Anwar Engineering
  4. 4. FEI Score Scan Check Sheet
  5. 5. Machine Picture 1st Cleaning Activities Before After Factory Name : PYI - BOCV Machine Name : Skiving Machine Machine Vendor : Orisol LTd Machine Function : Material Skiving Area : Preparation Line Fix Number : 003212469BOCV
  6. 6. Abnormality Summary Sheet Inspected by: Team 3 Date: August-02-2011 No Abnormality Action Who When OK? 1 Handle drive for knife is nothing Set Handle drive on machine Fidianto August-14- 2011 2 Bolt for switch ON/OFF so long Change bolt with small bolt Eni August-14- 2011 3 Pedal is corrotion Cleanning the corrotion Taufik August-15- 2011 4 Guard for pulley is nothing Set Guard for machine Firman August-15- 2011 5 Machine less lubrication Lubricating machine Usep August-15- 2015 Abnormality Summary Sheet
  7. 7. RACI Chart PROJECT NAME : Focus Equipment Improvement Skiving Machine Anwar Elpina Eni Fidianto Firman M. Taufik Painting machine C A I I I I Set Guard for Skiving Machine R C I I I I Set Drive belt R I I I I C Set SOP Board R A I I I I Prepare Handle drive and tools R I I I I C Set handle drive to machine R I I C I I Prepare Bolt and tools R I C I I I Set bolt to machine R I C I I I Prepare Cleanning Tools C I I I I R Cleanning the corrotion on pedal C I I I I R Prepare Guard pulley motor and tools R I I I C I Set Guard to machine R I I I C I Prepare Grease and tools R I I I I I Greasing the machine R I I I I I Prepare Guard for knife and tools R I I I I I Set guard for knife on machine R I I I I I A Set guard for pulley motor on machine 5 4 8/15/2011 1 Machine is dirty Guard for pulley motor is nothing Pedal is corrosion Cleanning the corrotion 8/15/2011 8/3/2011 R Handle drive for knife is nothing Set handle drive on machine RACI Chart No Facts Idea Activity Dead Line Member 8/15/2011 A 8/14/2011 TEAM : Skiving M/c Team Cleanning dust, corrotion, oil on machine A A A Cleanning the mahine and completing part of machine 2 3 Bolt for swith ON/OFF so long Change bolt with small bolt 8/14/2011 6 Machine less lubrication Lubricating machine 7 Guard for knife is nothing Set guard for knife on machine 8/16/2011
  8. 8. Gantt Chart Gantt Chart
  9. 9. Activities Update Purpose : Cleaning the machine 1st Attendance : All Team member Date : August 03rd 2011 Description : Check and cleaning each part machine Purpose : Meeting TPM Project Attendance : All Team member Date : August 23rd 2011 Description : Evaluation TPM Project progress Purpose : Meeting TPM Project Attendance : All Team member Date : August 23rd 2011 Description : Evaluation TPM Project progress
  10. 10. Activities Update Purpose : Cleaning the machine 2nd Attendance : All Team member Date : September 06th 2011 Description : Cleaning and painting machine table Purpose : Lubrication for machine Attendance : All Team member Date : September 06th 2011 Description : - mark the hole for lubrication with specified color - Do Lubrication for machine Purpose : Set handle drive Attendance : All Team member Date : September 06th 2011 Description : Set Missing handle drive with new one
  11. 11. Activities Update Purpose : Set Guards for Pulley Motor Attendance : All Team member Date : September 06th 2011 Description : Set Missing Guard For Pulley Motor Purpose : Change Widthness Ruler Attendance : All Team member Date : September 06th 2011 Description : old widthness ruler is corrosion and break
  12. 12. OPL - Skiving M/c
  13. 13. Improvement Bulletin Area : Preparation Line Machine Function : Material Skiving Machine Name : Skiving M/C Team : Team Skiving Improvement : Dust Guards Date : 24 August 2011 Picture Description Condition Before Improvement Condition After Improvement Dust and Excess Material Make Dirty and Messy oin Working Area Planned to Attach one Tools to Keep Dust and Excess Material, so The Dust and Excess Keep in One place and Keep Working Area Clean
  14. 14. Before (August, 02nd , 2011) After (September, 06th , 2011) Pulley machine uncovered/Unguarded may damage the material that Put beside it,and prevent material convolute by pulley machine Action : Covered by Custom Tools made by EVA to prevent damege and safety issue mentioned before Person in Charge : Anwar, Elpina, Firman Deadline : September 7th , 2011 Machine Improvement
  15. 15. Before (August, 02nd , 2011) After (August, 03th , 2011) Left side of machine Uncovered, May Damage the operator and Cause Shine and Safety Issue Action : Covered By Cover that will minimize the safety and Safety issue for worker Person in Charge : Anwar, Fiidianto ,Elpina, Usep Deadline : August 3th , 2011 Machine Improvement
  16. 16. Before (August, 02nd , 2011) After (August, 20th , 2011) Handle drive for sharpened the knife is missing, hard for operate the machine Action : Set new handle to replace the missing one, so the machine is easy to operate and may be used for sharpened the dull knife Person in Charge : Anwar, Eni, Fidianto Deadline : August 25th , 2011 Machine Improvement
  17. 17. Before (August, 02nd , 2011) After (September, 6th , 2011) No Guard is covered the pulley motor, may harm operator or engineering when operate the machine Action : Cover the motor pulley with new guard, reduce the safety issue Person in Charge : Anwar, Firman, Taufik, Usep Deadline : September 7th , 2011 Machine Improvement
  18. 18. Before (August, 02nd , 2011) After (September, 6th , 2011) No Specific Tool to covered skiving knife.., may harm or injured operator when operating machine Action : Set safety guard to cover skiving knife , eliminate safety issue for operator Person in Charge : Anwar, Taufik, Usep Deadline : September 7th , 2011 Machine Improvement
  19. 19. Provisional Standard
  20. 20. Team Picture

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