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Logistica lean

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Logistica lean

  1. 1. LEAN MANAGEMENT aplicado a la logística. Ponente: Francisco Gil Vilda20/03/2013 © Francisco Gil Vilda. francisco.gil.vilda@leanbox.es 1
  2. 2. ¿Sabe cuantos colores tenía el Ford T en 1912? 120/03/2013 © Francisco Gil Vilda. francisco.gil.vilda@leanbox.es 2
  3. 3. ¿Sabe cuantas referencias de producto acabado embotella Coca Cola en Cataluña hoy? 40020/03/2013 © Francisco Gil Vilda. francisco.gil.vilda@leanbox.es 3
  4. 4. ¿Sabe cuantas referencias de fleje produce un fabricante de Granollers? 90020/03/2013 © Francisco Gil Vilda. francisco.gil.vilda@leanbox.es 4
  5. 5. ¿Sabe por qué no puedo comprar Tabasco en el Mercadona de debajo de casa?20/03/2013 © Francisco Gil Vilda. francisco.gil.vilda@leanbox.es 5
  6. 6. Si los productos se han diversificado tanto… ¿Por qué muchas empresas siguen ancladas en un sistema productivo y logístico del pasado?20/03/2013 © Francisco Gil Vilda. francisco.gil.vilda@leanbox.es 6
  7. 7. LEAN MANAGEMENT ¿para qué? COMPETITIVIDAD20/03/2013 © Francisco Gil Vilda. francisco.gil.vilda@leanbox.es 7
  8. 8. UN POCO DE HISTORIA 1984- Joint Ventura Toyota-GM 1988- The Toyota Production System (edicion EEUU) 1978- Taiichi Ono publica: “The Toyota Prodution System” 1990- Lean Manufacturing (edicion japonesa) La Máquina que Cambio el Mundo Womack-Jones-Roos (MIT) Taiichi Ono y sus equipos desarrollan el Toyota Production System a partir de la experiencia práctica en las factorias de Toyota en Japón 2003- Lean Management Womack-Jones 1950-Viaje de Eiji Toyoda a 2009- Quiebra GM Ford Co 1945- Fin de la II Guerra mundial 1973- Crisis del petroleo 2001- Fin de la Burbuja Tecnologica 50s 60s 70s 80s 90s 00s2008- Crash financiero 00s 10s ?20/03/2013 © Francisco Gil Vilda. francisco.gil.vilda@leanbox.es 8
  9. 9. 20/03/2013 © Francisco Gil Vilda. francisco.gil.vilda@leanbox.es 9
  10. 10. GUERRA AL DERROCHE20/03/2013 © Francisco Gil Vilda. francisco.gil.vilda@leanbox.es 10
  11. 11. LOS 7 DERROCHES20/03/2013 © Francisco Gil Vilda. francisco.gil.vilda@leanbox.es 11
  12. 12. INVIERTA EN FLUIDEZ20/03/2013 © Francisco Gil Vilda. francisco.gil.vilda@leanbox.es 12
  13. 13. PUSH (empujado) vs PULL (tirado) EL FLUJO TIRADO (PULL): • Se adapta permanentemente al cliente (sigue al cliente, no a la planificación). • Disminuye el stock. • Reduce el espacio ocupado y aumenta la productividad. • Aumenta la flexibilidad y reduce el plazo de entrega. • Mejora los niveles de calidad. • Descubre los problemas.20/03/2013 © Francisco Gil Vilda. francisco.gil.vilda@leanbox.es 13
  14. 14. EL STOCK SINTOMA DE PROBLEMAS20/03/2013 © Francisco Gil Vilda. francisco.gil.vilda@leanbox.es 14
  15. 15. ALGUNAS HERRAMIENTAS PARA LOGISTICA LEAN20/03/2013 © Francisco Gil Vilda. francisco.gil.vilda@leanbox.es 15
  16. 16. KANBAN (tarjeta) • Herramienta de comunicación... – VISUAL – FACIL DE USAR – CLARA • ...para comunicar las ordenes de fabricación del cliente al proveedor... • ...y gestionar la producción en tiempo real. del ordenador a la tarjeta20/03/2013 © Francisco Gil Vilda. francisco.gil.vilda@leanbox.es 16
  17. 17. MILKRUN (trenecito de reparto) • Reparto de materiales a linea frecuente dosificado… • ...para mejorar la productividad del puesto de trabajo... • ...reducir la superficie ocupada… • …reducir el nivel de stock del toro… al carro de la compra….. o al trenecito20/03/2013 © Francisco Gil Vilda. francisco.gil.vilda@leanbox.es 17
  18. 18. MILKRUN de aprovisionamiento Del palet completo en A la cajita de plástico en trailer completo mensual furgoneta combinada diaria20/03/2013 © Francisco Gil Vilda. francisco.gil.vilda@leanbox.es 18
  19. 19. UN EJEMPLO REAL Célula de producción integrada en cadena de Suministro LEAN Línea de producción Kanban electronico Producto final Milkrun Proveedores cercanos Pull mediante contenedor-Kanban Almacén Entra:Cradle, Pick Shaft Entra:Inner, S St Motor Entra:Pivot, Feed Shaft Sale:FEED ROLLER Entra:PCA Carriage Sale:Cajas VACIAS Sale:Cajas VACIAS Sale:S. Station Assy FEED ROLLER Sale:Cajas Vacias PICK ROLLER terminado Entra:PIVOT terminado Supermercado componentes consolidación MESA MESA MESA MESA MESA MESA C10 SS1 FR1 C30 C20 PR 105x60 60x60 60x60 60x60 60x60 60x60 BACK BONE Terminado Entra:BackBone, Carriage Motor MESA MESA MESA MESA MESA B10 B20 B30 B40 B50 Sale:Cajas Vacias 60x60 60x60 60x60 60x60 60x60 Sale:Cajas VACIAS Sale:Cajas VACIAS Entra: Power Suply Entra:PCA Main BACK BONE Terminado BACK BONE Terminado FABRICA Milkrun Aprovisiomamiento ciclado (kanban físico) Proveedores MRP JIT20/03/2013 © Francisco Gil Vilda. francisco.gil.vilda@leanbox.es 19
  20. 20. PARA RECORDAR GUERRA AL DERROCHE COMPETITIVIDAD INVIERTA EN FLUIDEZ20/03/2013 © Francisco Gil Vilda. francisco.gil.vilda@leanbox.es 20
  21. 21. GRACIAS POR SU ATENCIÓN Francisco Gil Vilda Socio Consultor Ingeniero Industrial (col.16484-I) teléfono: 638 05 17 47 e-mail: francisco.gil.vilda@leanbox.es blog: www.franciscogilvilda.es www.leanbox.es Gracias por sus preguntas20/03/2013 © Francisco Gil Vilda. francisco.gil.vilda@leanbox.es 21

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